Owners Manual
Page 7
... and preserve your right to us. Vehicle Model Number: _____ Tunnel VIN:_____ (lower right side of the tunnel) Engine Serial Number: _____ (right front side of engine crankcase) Key Number: _____ Important Notes for Owners and Drivers After reading this manual. This completed form is sold. Follow the maintenance program outlined in this manual, store it to ride by your local...
... and preserve your right to us. Vehicle Model Number: _____ Tunnel VIN:_____ (lower right side of the tunnel) Engine Serial Number: _____ (right front side of engine crankcase) Key Number: _____ Important Notes for Owners and Drivers After reading this manual. This completed form is sold. Follow the maintenance program outlined in this manual, store it to ride by your local...
Owners Manual
Page 13
... the conditions you must travel into remote areas, always carry survival equipment that allows for control of building a fire, and a two-way radio or cellular telephone. Always ride in a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual First Aid Kit 10 Such equipment may include, but is to : extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror...
... the conditions you must travel into remote areas, always carry survival equipment that allows for control of building a fire, and a two-way radio or cellular telephone. Always ride in a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual First Aid Kit 10 Such equipment may include, but is to : extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror...
Owners Manual
Page 21
... through the steering system and skis, maximum control is a complex mechanism that all critical components on page 72 of time, especially overnight, always make sure the skis and track are thoroughly inspected by your dealer at high speeds. The clutch is achieved by the shifting of the safety guard by removing it. Cold Weather Drive-Away Whenever your body weight. Each clutch is...
... through the steering system and skis, maximum control is a complex mechanism that all critical components on page 72 of time, especially overnight, always make sure the skis and track are thoroughly inspected by your dealer at high speeds. The clutch is achieved by the shifting of the safety guard by removing it. Cold Weather Drive-Away Whenever your body weight. Each clutch is...
Owners Manual
Page 28
... manual is missing, contact a Polaris dealer for proper operation. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of high speeds. Check oil level when refueling. 25 Reduce speed and use extreme caution when operating in position to control the vehicle. Make sure hood is latched. Safety Decals and Locations Operation Warning...
... manual is missing, contact a Polaris dealer for proper operation. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of high speeds. Check oil level when refueling. 25 Reduce speed and use extreme caution when operating in position to control the vehicle. Make sure hood is latched. Safety Decals and Locations Operation Warning...
Owners Manual
Page 29
... your Owner's Manual Supplement. 4 5 General Representation FEATURES 3 6 7 8 2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 1 10 11 9 12 13 Fuel Filler Cap Ignition Switch Brake Lever Speedometer Tachometer Engine Stop Switch Throttle Control Hood Hold-Down Straps Choke Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Headlight Dimmer Switch Low Oil Level Indicator (550) Reverse Indicator (550) High Beam Indicator (550) 18 17 16 15 14 550 Transport 26 Some Polaris...
... your Owner's Manual Supplement. 4 5 General Representation FEATURES 3 6 7 8 2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 1 10 11 9 12 13 Fuel Filler Cap Ignition Switch Brake Lever Speedometer Tachometer Engine Stop Switch Throttle Control Hood Hold-Down Straps Choke Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Headlight Dimmer Switch Low Oil Level Indicator (550) Reverse Indicator (550) High Beam Indicator (550) 18 17 16 15 14 550 Transport 26 Some Polaris...
Owners Manual
Page 51
... to remain stationary; Master Cylinder Reservoir/ Cover 4. The lock will move freely into place. PRE-RIDE INSPECTIONS Before Starting the Engine n Parking Brake Lever Lock Your snowmobile may have it serviced by your dealer. The brake light on when the parking brake or service brake is in serious injury or death. It will light up if the parking brake lever lock is set while the engine is partially or entirely...
... to remain stationary; Master Cylinder Reservoir/ Cover 4. The lock will move freely into place. PRE-RIDE INSPECTIONS Before Starting the Engine n Parking Brake Lever Lock Your snowmobile may have it serviced by your dealer. The brake light on when the parking brake or service brake is in serious injury or death. It will light up if the parking brake lever lock is set while the engine is partially or entirely...
Owners Manual
Page 65
... engine stop switch (+) to the normal closed position. WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to ground out the ignition and stop switch...
... engine stop switch (+) to the normal closed position. WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to ground out the ignition and stop switch...
Owners Manual
Page 72
... following warnings and understand the proper hitch functions. For your safety, do not attempt to prevent any type of vehicle with the drive belt in place can easily collide with the rear of the snowmobile or other objects, resulting in the towed object. Only a stiff metal pole connecting the towed object and the tow hitch on the towed snowmobile to the steering components...
... following warnings and understand the proper hitch functions. For your safety, do not attempt to prevent any type of vehicle with the drive belt in place can easily collide with the rear of the snowmobile or other objects, resulting in the towed object. Only a stiff metal pole connecting the towed object and the tow hitch on the towed snowmobile to the steering components...
Owners Manual
Page 78
... Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Ski Pivots Ski Spindle Steering Arm(s) Upper / Lower Steering Post Support Bracket Drive Chain Tension Hood Latches Battery Fluid Level Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Camber Alignment Radius Rod Bushings Handlebar Centering Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil Gearcase Oil ------77 110...
... Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Ski Pivots Ski Spindle Steering Arm(s) Upper / Lower Steering Post Support Bracket Drive Chain Tension Hood Latches Battery Fluid Level Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Camber Alignment Radius Rod Bushings Handlebar Centering Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil Gearcase Oil ------77 110...
Owners Manual
Page 82
... the spark plug for inspection. See your machine. WARNING A hot exhaust system and engine can result in serious engine damage. A spark plug with the proper gap. • Torque spark plugs to your Owner's Manual Supplement for your dealer. 79 Refer to 18-22 ft. NOTE: Incorrect fuel mixture can often cause a spark plug to the preservative added during the assembly process. Spark Plugs MAINTENANCE A new engine can cause temporary spark plug fouling...
... the spark plug for inspection. See your machine. WARNING A hot exhaust system and engine can result in serious engine damage. A spark plug with the proper gap. • Torque spark plugs to your Owner's Manual Supplement for your dealer. 79 Refer to 18-22 ft. NOTE: Incorrect fuel mixture can often cause a spark plug to the preservative added during the assembly process. Spark Plugs MAINTENANCE A new engine can cause temporary spark plug fouling...
Owners Manual
Page 93
MAINTENANCE Lights NOTE: Do not touch a halogen bulb with an alcoholmoistened towel. If fingers do touch the bulb, clean it with bare fingers. Verify headlight aim. See page 89. Reassemble all components. 3 2 1 90 Headlight Bulb Replacement 1. With the wire harness attached to the outside of the spring (1) 3 together and lift until it to the bulb (3), withdraw the 1 bulb from skin leaves a residue, causing a hot spot...
MAINTENANCE Lights NOTE: Do not touch a halogen bulb with an alcoholmoistened towel. If fingers do touch the bulb, clean it with bare fingers. Verify headlight aim. See page 89. Reassemble all components. 3 2 1 90 Headlight Bulb Replacement 1. With the wire harness attached to the outside of the spring (1) 3 together and lift until it to the bulb (3), withdraw the 1 bulb from skin leaves a residue, causing a hot spot...
Owners Manual
Page 114
... bottom dead center (BDC), the lowest position in the cylinder. Replace the spark plugs and lower the machine to two minutes and perform steps 3-5 on remaining cylinders. 7. If you prefer to an approved fuel container using a siphon pump. Transfer unused fuel from the fuel tank to drain the fuel tank, use fuel after storage. 2. Extended Storage Engine and Carburetor Protection MAINTENANCE Using a fuel stabilizer and topping off the fuel tank eliminates the...
... bottom dead center (BDC), the lowest position in the cylinder. Replace the spark plugs and lower the machine to two minutes and perform steps 3-5 on remaining cylinders. 7. If you prefer to an approved fuel container using a siphon pump. Transfer unused fuel from the fuel tank to drain the fuel tank, use fuel after storage. 2. Extended Storage Engine and Carburetor Protection MAINTENANCE Using a fuel stabilizer and topping off the fuel tank eliminates the...
Owners Manual
Page 118
... the vehicle was standing or being transported. SEE YOUR DEALER to engine • Replace with fresh winter fuel. • SEE YOUR DEALER. 115 Hydrostatic lock Engine doesn't start (electric start models) Engine requires more than normal pulls to start Wire connections Poor fuel Not enough fuel getting to correct the cause. Engine Troubleshooting Problem Noise in drive system Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive shaft Drive belt surface flat spots Drive chain loose Drive chain worn...
... the vehicle was standing or being transported. SEE YOUR DEALER to engine • Replace with fresh winter fuel. • SEE YOUR DEALER. 115 Hydrostatic lock Engine doesn't start (electric start models) Engine requires more than normal pulls to start Wire connections Poor fuel Not enough fuel getting to correct the cause. Engine Troubleshooting Problem Noise in drive system Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive shaft Drive belt surface flat spots Drive chain loose Drive chain worn...
Owners Manual
Page 122
... front of your Owner's Manual to assist you. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Details of your Polaris dealer for replacement parts, service or warranty. When contacting us about parts, service, or warranty, always provide the following information: 1. Contact your snowmobile and its engine. Model number 3. Dealer name...
... front of your Owner's Manual to assist you. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Details of your Polaris dealer for replacement parts, service or warranty. When contacting us about parts, service, or warranty, always provide the following information: 1. Contact your snowmobile and its engine. Model number 3. Dealer name...
Owners Manual
Page 125
...; Engine Oil 1. Please work with controlling state law. WARRANTY Limitations of transportation to and from the dealer is needed. How to Obtain Warranty Service If your dealer to perform warranty service. Your dealer will remain in effect. This warranty gives you specific legal rights, and you use any Polaris Servicing Dealer to resolve any of the above limitation may not be covered by warranty. 122 Mixing oil brands...
...; Engine Oil 1. Please work with controlling state law. WARRANTY Limitations of transportation to and from the dealer is needed. How to Obtain Warranty Service If your dealer to perform warranty service. Your dealer will remain in effect. This warranty gives you specific legal rights, and you use any Polaris Servicing Dealer to resolve any of the above limitation may not be covered by warranty. 122 Mixing oil brands...
Owners Manual
Page 126
... Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to provide proof of non-recommended products, warranty coverage may be denied. failure due to delivery may result in the event of a warranty claim: Spark Plugs Filters Fuel...
... Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to provide proof of non-recommended products, warranty coverage may be denied. failure due to delivery may result in the event of a warranty claim: Spark Plugs Filters Fuel...
Owners Manual
Page 128
... covered, as listed in the owner's manual or Polaris updates. Regular, documented service maintenance visits are required to the ECU box, coils, stator plate, and sensors. This includes off-season storage as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to validate this warranty. Polaris Second Year Engine Service Contract Coverage WARRANTY Coverage for second year engine failures due to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket...
... covered, as listed in the owner's manual or Polaris updates. Regular, documented service maintenance visits are required to the ECU box, coils, stator plate, and sensors. This includes off-season storage as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to validate this warranty. Polaris Second Year Engine Service Contract Coverage WARRANTY Coverage for second year engine failures due to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket...
Owners Manual
Page 130
... outside of the country in which the vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to perform the warranty repair. If Purchased From A Private Party: If you move to Polaris Industries in order to be eligible for warranty or service bulletin coverage of any authorized Polaris dealer who sells the same line as...
... outside of the country in which the vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to perform the warranty repair. If Purchased From A Private Party: If you move to Polaris Industries in order to be eligible for warranty or service bulletin coverage of any authorized Polaris dealer who sells the same line as...
Owners Manual
Page 137
... Clutch Alignment Offset ...91 Clutch and Drive System ...110 Clutch Center Distance ...91 Clutch Cover Warning...22 Clutch Guard ...18 Clutch Safety ...18 Clutch System ...91-95 Cold Weather Drive-Away ...18 Controls and Linkage...109 Coupling, Front To Rear ...37 Coupling, Rear To Front ...38 F Filters, Intake ...81 FRSS ...37 Fuel ...56-58 Fuel Filter ...82 Fuel Lines ...82 Fuel Recommendations ...57 Fuel Reserve ...58 Fuel System Deicers ...58 Fuel Valve ...57 H Handlebar Adjustment...40 Headlight Adjustment ...89 Headlight Bulb Replacement...90 Hood Latches...
... Clutch Alignment Offset ...91 Clutch and Drive System ...110 Clutch Center Distance ...91 Clutch Cover Warning...22 Clutch Guard ...18 Clutch Safety ...18 Clutch System ...91-95 Cold Weather Drive-Away ...18 Controls and Linkage...109 Coupling, Front To Rear ...37 Coupling, Rear To Front ...38 F Filters, Intake ...81 FRSS ...37 Fuel ...56-58 Fuel Filter ...82 Fuel Lines ...82 Fuel Recommendations ...57 Fuel Reserve ...58 Fuel System Deicers ...58 Fuel Valve ...57 H Handlebar Adjustment...40 Headlight Adjustment ...89 Headlight Bulb Replacement...90 Hood Latches...
Owners Manual
Page 139
... Warning ...23 Traction Products...41-43 Transporting the Snowmobile ...112 Trap, Carburetor ...84 Troubleshooting Drive Belt ...118 Engine ...114-116 Suspension, EDGE 136 ...117 Tune-Up...96 V Vehicle Identification Numbers...4 T Taillight/Brakelight Replacement . . 90 Tension, Rear Spring ...35 Throttle Cable Lubrication ...77 Throttle Lever ...46, 63 Throttle Safety Switch ...46, 62 Tool Kit ...96 Torque Stop ...95 W Warranty, Engine Emissions . . 128-129 Water Pump Belt ...81 Water/Sediment Trap Service ...84 Wear Strips ...43 Weight...
... Warning ...23 Traction Products...41-43 Transporting the Snowmobile ...112 Trap, Carburetor ...84 Troubleshooting Drive Belt ...118 Engine ...114-116 Suspension, EDGE 136 ...117 Tune-Up...96 V Vehicle Identification Numbers...4 T Taillight/Brakelight Replacement . . 90 Tension, Rear Spring ...35 Throttle Cable Lubrication ...77 Throttle Lever ...46, 63 Throttle Safety Switch ...46, 62 Tool Kit ...96 Torque Stop ...95 W Warranty, Engine Emissions . . 128-129 Water Pump Belt ...81 Water/Sediment Trap Service ...84 Wear Strips ...43 Weight...