2007 Polaris Scrambler Problems and Repair Information
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Popular 2007 Polaris Scrambler Manual Pages
Owners Manual - Page 3
A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance.
If you cannot locate this product contains chemicals known to the owner's manual on the next page.
Owners Manual - Page 4
... your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. We proudly produce an exciting line of apparel, parts and accessories, available through our online store at www.purepolaris.com. Your Polaris dealer knows your vehicle best and is outlined in this owner's manual. Many years of experience have gone into the engineering, design...
Owners Manual - Page 9
... inspected at (800) 887-2887 or by calling ATV Enrollment Express at specific intervals.
6
This training is included in serious injury or death. You should review this manual can be charged for Polaris. This preventive maintenance program is an off-road vehicle. A Polaris ATV is designed to ensure that explain safe operating procedures...
Owners Manual - Page 13
... the instructions in this manual for obstacles or people behind the ATV before operating in reverse. The warranty on your ATV. Use only Polaris-approved accessories, and familiarize yourself with...: The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may increase the speed or power of the vehicle, or make any modifications have...
Owners Manual - Page 43
...(1) will allow vehicle operation until the engine rolls past the stroke, then stop switch is set to RUN and the main key switch is found, continue pulling the rope just until repairs can be a...2 1 damaged and cannot start the engine, use the choke as outlined on the recoil housing, especially when traveling in the ON position. Shift the transmission into the recoil assembly, then pull ...
Owners Manual - Page 48
....
1
2
4. Turn the fuel valve on the vehicle. NOTE: Do not use of the choke can cause loss of consciousness resulting in severe injury or death. Excessive use the choke if starting . The choke is off during operation, as excess fuel washing into the engine oil will prevent the engine from starting if the transmission is pushed...
Owners Manual - Page 59
... the parking brake lock and slowly allow the vehicle to turn the handlebars full left if the vehicle is on more level ground.
56 Release the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 3. Restart the engine with the brake, until it down the hill...
Owners Manual - Page 60
... or stops, and do not make sudden throttle changes. Perform the services outlined in the maintenance chart. See page 62. NOTE: Avoid operating the vehicle through water: 1.
After running the vehicle in water, it's critical to have gradual inclines. 3. The following areas need special attention: engine oil, transmission oil, front and rear gearcases (if equipped), and...
Owners Manual - Page 66
... Calendar Miles (Km) Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Daily Daily Daily Daily Weekly Weekly Inspect;
Perform all services at whichever maintenance interval is reached first. Tires
" Brake fluid level " Brake lever travel
Brake system Wheels/fasteners Frame fasteners
" Engine oil...
Owners Manual - Page 67
... oil " Transmission oil " Engine breather " ...pump, carburetor; adjust; Drain bowl periodically and prior to storage Inspect; replace if necessary Inspect; adjust Check for proper sealing/air leaks Inspect; adjust; pressure test system yearly Perform a break-in oil change yearly Inspect; MAINTENANCE
Item
Periodic Maintenance Chart
(whichever comes first) Hours Calendar Miles...
Owners Manual - Page 68
... as needed
" Engine mounts
Exhaust muffler/ pipe
J Spark plug
E E
J Ignition Timing " Wiring
J Clutches (drive
and driven) bearings
100 H 100 H 200 H 300 H
12 M 12 M 24 M 36 M -
1000 (1600) 1000 (1600) 2000 (3200) 3000 (4800)
J Front wheel J Brake fluid
Spark arrestor Idle speed
J Toe adjustment
Headlight aim
" Perform these services.
65 E Emission-Related Service J Have an...
Owners Manual - Page 84
... the decal on your ATV and in your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in gear and lock the parking brake. 2. Wheel Removal
1. Stop the engine, place the transmission in serious injury or death. Always use original equipment size...
Owners Manual - Page 96
... several times using the electric start the engine. Loosen the carburetor drain screw (1). 7. Check the airbox for any water. Turn the fuel valve on page 95 for drying out the PVT.
93 If necessary, repeat the drying procedure. 11. Vehicle Immersion
MAINTENANCE
CAUTION
If your dealer for service as soon as possible, whether you...
Owners Manual - Page 98
...this product. Allow the engine RPM to settle to idle speed, then shift the transmission to ensure the safety of the PVT system. Take the vehicle to your dealer as the...air-dry the belt and clutches. Do not hold the throttle wide open for service as soon as possible.
95 Test for use on Polaris products only. This PVT...in the owner's manual. See your dealer for more than 10 seconds. 3.
Owners Manual - Page 108
...: S Wheel bearings S Radiator S Transmission seals S Brakes S Cab and body panels S Labels and decals S Electrical components and wiring
NOTE: If warning and safety labels are damaged, contact your Polaris dealer for cleaning (not recommended), exercise extreme caution.
Follow the instructions on your vehicle. The water may have entered the engine or exhaust system. Cleaning and...
Owners Manual - Page 113
SPECIFICATIONS
2007 Scrambler 500 4X4
Body Style Gross Vehicle Weight Fuel Transmission Oil Coolant Engine Oil Front Rack (Accessory) Rear Rack (Accessory) Hitch Towing Rating Hitch Tongue Weight Capacity Unbraked Trailer Towing Capacity* Turn Radius Ground Clearance Height Length Width Seat Height Dry Weight Wheel Base Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression...
Owners Manual - Page 117
... Polaris dealer for service if you're unable to engage clutch. Use low range only. Shift the transmission to low range and carefully use low range or dismount the ATV (after first applying the park brake) and perform the K-turn as required. Clutch malfunction Poor engine performance Slippage from water Shift the transmission to neutral. The...
Owners Manual - Page 120
... Electronic throttle control malfunction Other mechanical failure Overheated engine
TROUBLESHOOTING
Solution
Turn fuel valve to reserve, refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten...
Owners Manual - Page 122
... at Polaris. Polaris suggests that the spark arrestor in this vehicle will meet the efficiency requirements of the Warranty Registration form to perform warranty service.
WARRANTY COVERAGE AND EXCLUSIONS:
LIMITATIONS OF WARRANTIES AND REMEDIES
WARRANTY
ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE...
Owners Manual - Page 123
...authorized Polaris dealer.
This policy does not apply to perform the warranty repair. You should take your vehicle was purchased, you purchase a Polaris product from a private citizen outside the country where your vehicle to present documentation of the country in order to determine this vehicle's warranty or service bulletin coverage if you move to Polaris Industries in which...
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