Owners Manual
Page 13
... unauthorized use or accidental starting. S Always use of accessories. Reduce speed and follow the instructions in use to the original equipment of the vehicle create a substantial safety hazard and increase the risk of tires specified for carrying cargo or towing. Test your ATV, and always maintain proper tire pressure. SAFETY Operator Safety S Wet brakes may change the handling characteristics of the vehicle. NOTE: The addition...
... unauthorized use or accidental starting. S Always use of accessories. Reduce speed and follow the instructions in use to the original equipment of the vehicle create a substantial safety hazard and increase the risk of tires specified for carrying cargo or towing. Test your ATV, and always maintain proper tire pressure. SAFETY Operator Safety S Wet brakes may change the handling characteristics of the vehicle. NOTE: The addition...
Owners Manual
Page 41
... a minimum pump octane number of operation, or annually. FEATURES AND CONTROLS Choke The choke assists in -line fuel filter should be replaced by your dealer after refueling. Refer to 16 km) range on page 45 for tank capacity. 1 Fuel Filter The in starting procedure on reserve gas. Fuel Valve The fuel valve (1) is located directly below the fender. NOTE: There's about a 7 to 10 mile (11.2 to the engine starting a cold engine. RES...
... a minimum pump octane number of operation, or annually. FEATURES AND CONTROLS Choke The choke assists in -line fuel filter should be replaced by your dealer after refueling. Refer to 16 km) range on page 45 for tank capacity. 1 Fuel Filter The in starting procedure on reserve gas. Fuel Valve The fuel valve (1) is located directly below the fender. NOTE: There's about a 7 to 10 mile (11.2 to the engine starting a cold engine. RES...
Owners Manual
Page 43
... and lock the parking brake (see page 36). 2. Polaris 4-cycle engines are equipped with automatic decompressors. When a compression stroke is found, continue pulling the rope just until the engine rolls past the stroke, then stop switch is in wet areas. 40 Do not extend the starter rope so far that it stops can feel the engine strokes. FEATURES AND CONTROLS Recoil Starter If the battery...
... and lock the parking brake (see page 36). 2. Polaris 4-cycle engines are equipped with automatic decompressors. When a compression stroke is found, continue pulling the rope just until the engine rolls past the stroke, then stop switch is in wet areas. 40 Do not extend the starter rope so far that it stops can feel the engine strokes. FEATURES AND CONTROLS Recoil Starter If the battery...
Owners Manual
Page 44
... of time the vehicle may be turned on or off , the ATV is no limit to AWD. When the rear wheels regain traction, the front hubs will automatically engage any time the rear wheels lose traction. If the rear wheels are at all times. CAUTION Switching to AWD while the rear wheels have traction or are spinning, release the throttle before getting into conditions where front wheel drive may remain in 2 wheel drive at...
... of time the vehicle may be turned on or off , the ATV is no limit to AWD. When the rear wheels regain traction, the front hubs will automatically engage any time the rear wheels lose traction. If the rear wheels are at all times. CAUTION Switching to AWD while the rear wheels have traction or are spinning, release the throttle before getting into conditions where front wheel drive may remain in 2 wheel drive at...
Owners Manual
Page 46
... 8 OZ. Perform regular checks on fluid levels, controls and areas outlined on 1 the dipstick (see page 38). 2. See page 44. 6. Break in period, change both the oil and the filter at slower speeds during the first three hours of use the first two full tanks of the clutches and drive belt will ensure a longer life and better performance. Pull only light loads. Select...
... 8 OZ. Perform regular checks on fluid levels, controls and areas outlined on 1 the dipstick (see page 38). 2. See page 44. 6. Break in period, change both the oil and the filter at slower speeds during the first three hours of use the first two full tanks of the clutches and drive belt will ensure a longer life and better performance. Pull only light loads. Select...
Owners Manual
Page 47
... Checklist Item Brake system / lever travel Brake fluid Auxiliary brake Front suspension Rear suspension Steering Tires Wheels / fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level (if applicable) Coolant hoses (if applicable) Throttle Indicator lights / switches Engine stop switch Drive chain Air filter, pre-filter Air box sediment tube Headlamp Brake light / tail lamp Riding gear Remarks Ensure proper operation Ensure proper level Ensure proper operation Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect...
... Checklist Item Brake system / lever travel Brake fluid Auxiliary brake Front suspension Rear suspension Steering Tires Wheels / fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level (if applicable) Coolant hoses (if applicable) Throttle Indicator lights / switches Engine stop switch Drive chain Air filter, pre-filter Air box sediment tube Headlamp Brake light / tail lamp Riding gear Remarks Ensure proper operation Ensure proper level Ensure proper operation Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect...
Owners Manual
Page 51
Maximum Towing Capacities Refer to the specifications at the rear of trailer tongue weight. When towing, reduce the rear rack cargo load capacity by the amount of this manual for the vehicle. Never tow any trailer on all warning labels, and never exceed the specified weight capacities for towing capacities. Always read and understand the load distribution warnings on a grade steeper than 15°. 48 OPERATION Driving Safely Hauling Cargo 2/3 1/3 Accessory racks and hitches are available from your Polaris dealer.
Maximum Towing Capacities Refer to the specifications at the rear of trailer tongue weight. When towing, reduce the rear rack cargo load capacity by the amount of this manual for the vehicle. Never tow any trailer on all warning labels, and never exceed the specified weight capacities for towing capacities. Always read and understand the load distribution warnings on a grade steeper than 15°. 48 OPERATION Driving Safely Hauling Cargo 2/3 1/3 Accessory racks and hitches are available from your Polaris dealer.
Owners Manual
Page 52
... AS LOW ON THE RACKS AS POSSIBLE. S HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with loads extending over rough or hilly terrain, reduce speed and cargo to maintain stable operating conditions. S DO NOT BLOCK THE FRONT HEADLIGHT BEAM when carrying loads on the racks raises the center of gravity of vehicle overturn. S ALL LOADS MUST...
... AS LOW ON THE RACKS AS POSSIBLE. S HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with loads extending over rough or hilly terrain, reduce speed and cargo to maintain stable operating conditions. S DO NOT BLOCK THE FRONT HEADLIGHT BEAM when carrying loads on the racks raises the center of gravity of vehicle overturn. S ALL LOADS MUST...
Owners Manual
Page 67
.... clean external surfaces Battery " Front gearcase oil " Transmission oil " Engine breather " General E filter (if equipped) lubrication Carburetor float bowl J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system " Engine oil change " Oil filter change yearly Inspect level; Drain bowl periodically and prior to storage Inspect; adjust; adjust Check for proper sealing/air leaks Inspect; MAINTENANCE Item Periodic Maintenance Chart (whichever comes first) Hours Calendar Miles (Km) 10 H 20...
.... clean external surfaces Battery " Front gearcase oil " Transmission oil " Engine breather " General E filter (if equipped) lubrication Carburetor float bowl J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system " Engine oil change " Oil filter change yearly Inspect level; Drain bowl periodically and prior to storage Inspect; adjust; adjust Check for proper sealing/air leaks Inspect; MAINTENANCE Item Periodic Maintenance Chart (whichever comes first) Hours Calendar Miles (Km) 10 H 20...
Owners Manual
Page 68
... " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring J Clutches (drive and driven) bearings 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - 1000 (1600) 1000 (1600) 2000 (3200) 3000 (4800) J Front wheel J Brake fluid Spark arrestor Idle speed J Toe adjustment Headlight aim " Perform these services. 65 Inspect; clean; E Emission-Related Service J Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to water, mud, etc. Periodic Maintenance Chart Item (whichever comes first) Hours Calendar Miles...
... " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring J Clutches (drive and driven) bearings 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - 1000 (1600) 1000 (1600) 2000 (3200) 3000 (4800) J Front wheel J Brake fluid Spark arrestor Idle speed J Toe adjustment Headlight aim " Perform these services. 65 Inspect; clean; E Emission-Related Service J Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to water, mud, etc. Periodic Maintenance Chart Item (whichever comes first) Hours Calendar Miles...
Owners Manual
Page 83
... cause poor performance, overheating and engine or PVT damage. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine loses approximately 3% of its power for conditions in your Polaris dealer for more efficient operation. NOTE: Turn the screw in or out until the desired idle RPM is reached. Place the transmission in elevation. See your area. MAINTENANCE Carburetor IMPORTANT...
... cause poor performance, overheating and engine or PVT damage. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine loses approximately 3% of its power for conditions in your Polaris dealer for more efficient operation. NOTE: Turn the screw in or out until the desired idle RPM is reached. Place the transmission in elevation. See your area. MAINTENANCE Carburetor IMPORTANT...
Owners Manual
Page 86
All service must be performed by your authorized Polaris dealer. When replacing a tire always use original equipment size and type. 83 Maintain proper tire pressure as outlined in serious injury or death. See illustration. 1/8I (.3 cm) WARNING Operating the vehicle with worn tires will increase the possibility of skidding, which could lead to 1/8″ (.3 cm) or less. WARNING Use of non-standard size or...
All service must be performed by your authorized Polaris dealer. When replacing a tire always use original equipment size and type. 83 Maintain proper tire pressure as outlined in serious injury or death. See illustration. 1/8I (.3 cm) WARNING Operating the vehicle with worn tires will increase the possibility of skidding, which could lead to 1/8″ (.3 cm) or less. WARNING Use of non-standard size or...
Owners Manual
Page 91
... to maintain lighting quality. MAINTENANCE Lights When servicing a halogen lamp, don't touch the lamp with the headlight approximately 25 ft. (7.6 m) from the floor to the back of the headlight. 2. Oil from the back of the headlight.. Wash the headlights frequently to the desired position. 6. Do not service the headlamps until they've cooled sufficiently. Start the engine and turn it counterclockwise to the light bulb socket before...
... to maintain lighting quality. MAINTENANCE Lights When servicing a halogen lamp, don't touch the lamp with the headlight approximately 25 ft. (7.6 m) from the floor to the back of the headlight. 2. Oil from the back of the headlight.. Wash the headlights frequently to the desired position. 6. Do not service the headlamps until they've cooled sufficiently. Start the engine and turn it counterclockwise to the light bulb socket before...
Owners Manual
Page 108
... polish for polishing the finish on the container. Avoid directing the water stream at the following items: S Wheel bearings S Radiator S Transmission seals S Brakes S Cab and body panels S Labels and decals S Electrical components and wiring NOTE: If warning and safety labels are damaged, contact your Polaris dealer for a while to evaporate any water that will scratch the finish. 105 The water may have entered the engine or exhaust system.
... polish for polishing the finish on the container. Avoid directing the water stream at the following items: S Wheel bearings S Radiator S Transmission seals S Brakes S Cab and body panels S Labels and decals S Electrical components and wiring NOTE: If warning and safety labels are damaged, contact your Polaris dealer for a while to evaporate any water that will scratch the finish. 105 The water may have entered the engine or exhaust system.
Owners Manual
Page 113
SPECIFICATIONS 2007 Scrambler 500 4X4 Body Style Gross Vehicle Weight Fuel Transmission Oil Coolant Engine Oil Front Rack (Accessory) Rear Rack (Accessory) Hitch Towing Rating Hitch Tongue Weight Capacity Unbraked Trailer Towing Capacity* Turn Radius Ground Clearance Height Length Width Seat Height Dry Weight Wheel Base Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output (watts) Carburetion Main Jet Pilot Jet Needle Jet Pilot Air Jet Pilot Screw Jet Needle Ignition Timing Spark Plug Type / Gap Capacities Gen III 845 lbs. (383 kg...
SPECIFICATIONS 2007 Scrambler 500 4X4 Body Style Gross Vehicle Weight Fuel Transmission Oil Coolant Engine Oil Front Rack (Accessory) Rear Rack (Accessory) Hitch Towing Rating Hitch Tongue Weight Capacity Unbraked Trailer Towing Capacity* Turn Radius Ground Clearance Height Length Width Seat Height Dry Weight Wheel Base Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output (watts) Carburetion Main Jet Pilot Jet Needle Jet Pilot Air Jet Pilot Screw Jet Needle Ignition Timing Spark Plug Type / Gap Capacities Gen III 845 lbs. (383 kg...
Owners Manual
Page 114
... floating caliper Park Brake Hydraulic lock, all wheel Headlight Taillight Brake Light Battery DC Plug-In (Rear) DC Socket (Forward) Electric Start High Beam Indicator High Temp Indicator Windshield Low Oil Light Neutral Indicator Reverse Indicator Speedometer Fuel Gauge Tool Kit Features 2 Dual Beam 30w/30w 8.26w 26.9w 12V 14 AH Accessory Accessory Standard Standard Standard Accessory Not Applicable Standard Standard Accessory Standard Standard 111 2007 Scrambler 500 4X4 Drive System Type Shift Type Gear Reduction - Reverse Gear Reduction -
... floating caliper Park Brake Hydraulic lock, all wheel Headlight Taillight Brake Light Battery DC Plug-In (Rear) DC Socket (Forward) Electric Start High Beam Indicator High Temp Indicator Windshield Low Oil Light Neutral Indicator Reverse Indicator Speedometer Fuel Gauge Tool Kit Features 2 Dual Beam 30w/30w 8.26w 26.9w 12V 14 AH Accessory Accessory Standard Standard Standard Accessory Not Applicable Standard Standard Accessory Standard Standard 111 2007 Scrambler 500 4X4 Drive System Type Shift Type Gear Reduction - Reverse Gear Reduction -
Owners Manual
Page 117
... seconds. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Climbing over large objects from a stopped position Belt slippage from idle to warm up of low range is below 30 mph for one mile (5 miles or more frequently. Clutch malfunction Poor engine performance Slippage from failure to full throttle. See your Polaris dealer. TROUBLESHOOTING Contact your Polaris dealer for damage if repeated leaking occurs...
... seconds. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Climbing over large objects from a stopped position Belt slippage from idle to warm up of low range is below 30 mph for one mile (5 miles or more frequently. Clutch malfunction Poor engine performance Slippage from failure to full throttle. See your Polaris dealer. TROUBLESHOOTING Contact your Polaris dealer for damage if repeated leaking occurs...
Owners Manual
Page 122
... Warranty Registration form to repair Polaris ATVs. Should your original selling dealer; This warranty gives you specific legal rights, and you may cause engine damage. Mixing oil brands or using non-recommended oil may use your dealer require any Polaris Servicing Dealer to normal use and when maintenance and installation are void because of Polaris engine oil. 2. WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES WARRANTY...
... Warranty Registration form to repair Polaris ATVs. Should your original selling dealer; This warranty gives you specific legal rights, and you may cause engine damage. Mixing oil brands or using non-recommended oil may use your dealer require any Polaris Servicing Dealer to normal use and when maintenance and installation are void because of Polaris engine oil. 2. WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES WARRANTY...
Owners Manual
Page 123
... should consult an authorized dealer to perform the warranty repair. If You Move: If you move to another country, be required to obtain documentation from country to Get Service In the Country where your vehicle was purchased, you purchase a Polaris product from Polaris Industries. You may be authorized to determine this vehicle's warranty or service bulletin coverage if you have...
... should consult an authorized dealer to perform the warranty repair. If You Move: If you move to another country, be required to obtain documentation from country to Get Service In the Country where your vehicle was purchased, you purchase a Polaris product from Polaris Industries. You may be authorized to determine this vehicle's warranty or service bulletin coverage if you have...
Owners Manual
Page 129
... Control System ...61 S Safe Riding Gear ...30 Safety Decals and Locations ...27-29 Safety Training ...6 Sidehilling ...52 Spark Arrestor ...96 Spark Plugs ...91-92 Specifications ...110-112 Starting the Engine ...45-46 Steering Assembly ...78 Stop Switch ...31 Storage Tips ...107-109 O Oil Change ...69-71 Oil Filter Change ...71 Oil Pump Priming ...71 Oil, Engine ...68-71 Oil, Front Gearcase ...73 Oil, Transmission ...72 Operator Safety ...6-25 Override Switch ...31 P Parking Brake ...36 Parking on an Incline ...60 Periodic Maintenance...
... Control System ...61 S Safe Riding Gear ...30 Safety Decals and Locations ...27-29 Safety Training ...6 Sidehilling ...52 Spark Arrestor ...96 Spark Plugs ...91-92 Specifications ...110-112 Starting the Engine ...45-46 Steering Assembly ...78 Stop Switch ...31 Storage Tips ...107-109 O Oil Change ...69-71 Oil Filter Change ...71 Oil Pump Priming ...71 Oil, Engine ...68-71 Oil, Front Gearcase ...73 Oil, Transmission ...72 Operator Safety ...6-25 Override Switch ...31 P Parking Brake ...36 Parking on an Incline ...60 Periodic Maintenance...