2006 Polaris Ranger 500 4x4 Problems and Repair Information
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Popular 2006 Polaris Ranger 500 4x4 Manual Pages
Owners Manual - Page 4
... be sure to your door!
1 We also take great pride in this owner's manual. Have your accessories and clothing delivered right to follow the instructions and recommendations in our complete line of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. For safe and enjoyable operation of utility and recreational products...
Owners Manual - Page 8
... inspected at specific intervals.
5 The RANGER is an ADULT VEHICLE ONLY. No person under 16 years of 5 may ride as motorcycles and cars. Familiarize yourself with all laws and regulations concerning the operation of our environment. We strongly advise you fail to follow the recommended maintenance program outlined in your owner's manual and all...
Owners Manual - Page 44
... not start the engine! After immersion, always take the vehicle to your RANGER. Driving Safely
Driving Through Water
OPERATION
WARNING
The large tires on page 53. Follow these procedures when operating through water up to a maximum recommended depth equal to serious injury or death.
If it 's critical that you perform the services outlined in the...
Owners Manual - Page 58
...Service J Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use. change yearly Inspect level; Tires
" Brake fluid level " Brake lever travel
Brake systems Wheels/fasteners Frame fasteners
" Engine... Interval Remarks
Perform all services at whichever maintenance interval is reached first.
(whichever comes first) Hours Calendar Miles (Km) ...
Owners Manual - Page 59
...)
" Engine oil change
" Oil filter change Inspect routing, condition Inspect; lubricate; E Emission-Related Service J Have an authorized Polaris dealer perform these procedures... if necessary Inspect ducts for vehicles subjected to storage Inspect; adjust; adjust; MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item
(whichever comes first) Hours Calendar Miles (Km) 25 H 25 ...
Owners Manual - Page 60
... out Adjust as needed Inspect Inspect for vehicles subjected to water, mud, etc. clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; adjust when parts are replaced Inspect daily; replace worn parts Inspect; E Emission-Related Service J Have an authorized Polaris dealer perform these procedures more often for wear, routing...
Owners Manual - Page 80
... a water level below . 1. Turn the engine over several times with electric start the engine. Reconnect the fuel pump wires. 9. Inspect the drained fuel for drying.
77 NOTE: If water has been ingested into the PVT follow the steps outlined below the floor. 2. Take the vehicle to take your dealer for service as soon as possible whether you...
Owners Manual - Page 82
... can cause engine damage. Fuel Filter
Your Polaris vehicle is equipped with the arrow pointing toward the engine and secure the clamps. Have your dealer replace it for clogging. Filter Systems (2X4, 4X4)
Breather Filter and Hoses
1. Reinstall the filter with an in the direction of operation. Do not attempt to check for service. Lift the...
Owners Manual - Page 84
... the desired idle RPM is changed. Turn the screw out 1 (counterclockwise) to raise RPM. Recommended engine idle RPM for the RANGER TM is not satisfactory, 2X4 and all other conditions are favorable, the 4X4 carburetor can be performed as outlined in the Periodic Maintenance Chart, or whenever the idle speed is reached. Engage...
Owners Manual - Page 99
... plug. 3. Perform all cables. 9. Spray oil on rubber parts or in the brakes. 8. Lubricate all necessary repairs and thoroughly clean the vehicle. 2. Storage
96 MAINTENANCE AND LUBRICATION
If your vehicle is to be.... Avoid getting oil on all tires are suspended off season storage, the following steps should be taken to prevent rusting. Drain the engine side cover (4X4). 6.
Owners Manual - Page 105
... Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Ground Clearance Dry Weight Cargo Box (L x W x H) Min. Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle...2.0 360 W 8.3 Electric 27 mm Nikki Magneto 26_ @ 3600 rpm BPR4EY
102 SPECIFICATIONS
RANGER TM
Gross Vehicle Weight Fuel Capacity Towing Capacity Max.
Owners Manual - Page 106
SPECIFICATIONS
RANGER TM
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Front Drive Ratio - Front Tire Pressure - Final Tire Size - Front Tire Size - Rear Tire Pressure - Reverse Gear Reduction - Low Gear Reduction - High Drive Ratio - Rear Brakes, Front/Rear Brake, Parking Hood Headlight Taillights Brake Light Indicator Light NOTE: Full ...
Owners Manual - Page 107
Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet ...W 10.2:1 Electric 34 mm CV Mikuni CDI 30_ @ 5000 rpm NGK BKR5E SPECIFICATIONS
RANGER 2x4
Gross Vehicle Weight Fuel Capacity Towing Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Ground Clearance Dry Weight Cargo Box (L x W x H)...
Owners Manual - Page 108
... psi 8-12 psi Foot activated, 4 wheel hydraulic disc Foot activated, mechanical 2 dual beam, 35W, quartz/halogen 5W 1.0 W
See your Polaris dealer for jetting and clutching specifications.
105 Front Tire Size - Front Drive Ratio - Reverse Gear Reduction - Low Gear Reduction - SPECIFICATIONS
RANGER 2x4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction -
Owners Manual - Page 110
... mechanical 2 dual beam, 35W, quartz/halogen 2 single beam, 5W 2 single beam, 5W 1.0 W
See your Polaris dealer for jetting and clutching specifications.
107 Final Tire Size - Front Tire Size - Front: Drive Ratio - Front Tire Pressure - Rear Tire Pressure - Low Gear Reduction - SPECIFICATIONS
RANGER 4X4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction -
Owners Manual - Page 113
... air filter Other mechanical failure Overheated engine
Solution
Refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery to 12.5 VDC Replace with...
Owners Manual - Page 116
... before you move. You may be requested from country to perform the warranty repair. How to Get Service
In the Country where your vehicle. Outside the Country where your vehicle was purchased: If you are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may also be required to obtain documentation from the country of...
Owners Manual - Page 119
... the LSI engine. These records should be denied if the failure to any emission-related part which malfunctions, fails, or is being serviced under warranty, POLARIS and any of its authorized dealers shall not be liable for any loss of use recommended fuel as specified in the 2005 and later Owner's Manual (d) Repairs and diagnosis performed outside...
Owners Manual - Page 125
... (4X4) ...70 Fuel Cap ...26 Fuel Filter ...79 Fuel Gauge ...26 Fuel Safety ...22
C
Carburetor Adjustment ...81 Cleaning Your RANGER ...95 Component Locations ...23-25 Console ...28 Coolant ...72 Coolant Level ...73 Cooling System (2x4, 4X4) ...72-74 Cooling System Operation ...72 Crankcase Emission Control System . 51 Cylinder Head Torque ...88
G
Gear Selector ...29 Gearcase Specification Chart...
Owners Manual - Page 126
... ...90 Tires ...90-91 Tool Kit ...94 Torque Specifications ...90 Towing Capacities ...47 Towing Loads ...47 Trailer Hitch Bracket ...26 Transmission ...69 Troubleshooting ...108-110
R
Radiator and Cooling Fan ...Radiator Coolant Level ...Rear Gearcase ...Rear Spring Adjustment ...Removal from Storage ...73 74 71 88 97
V
Vehicle Break-In Period ...32 Vehicle Identification Numbers ...4 Vehicle...
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