Owners Manual
Page 13
... addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of control may result from operation with their function and effect on the vehicle. 10 We strongly recommend that increase speed or power. Therefore, we strongly recommend that consumers do not install on your Polaris RANGER is terminated if any...
... addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of control may result from operation with their function and effect on the vehicle. 10 We strongly recommend that increase speed or power. Therefore, we strongly recommend that consumers do not install on your Polaris RANGER is terminated if any...
Owners Manual
Page 29
... the earliest opportunity. High Temperature 6. Brakes 2 Trailer Hitch Bracket 5 3 1 This vehicle is located on the back that indicates the amount of the vehicle near the passenger seat. Low Gear (if equipped) 3. The connections are behind the console, under the hood. 1 Fuel Cap/Fuel Gauge (2) The fuel tank filler cap is equipped with a receiver hitch bracket for a trailer hitch. It has a built-in the tank. FEATURES AND CONTROLS Indicator Lights The indicator lights on page 47.
... the earliest opportunity. High Temperature 6. Brakes 2 Trailer Hitch Bracket 5 3 1 This vehicle is located on the back that indicates the amount of the vehicle near the passenger seat. Low Gear (if equipped) 3. The connections are behind the console, under the hood. 1 Fuel Cap/Fuel Gauge (2) The fuel tank filler cap is equipped with a receiver hitch bracket for a trailer hitch. It has a built-in the tank. FEATURES AND CONTROLS Indicator Lights The indicator lights on page 47.
Owners Manual
Page 33
... vehicle is a three-position, key-operated switch. See page 49 for differential operating instructions. 30 See page 49 for differential operating instructions. START Turn the key to the START position to the ON position when released. The key returns to engage the electric starter. WARNING Leaving the keys in the ignition can lead to operate the headlights. The switch has three positions: A: High Beam B: Low Beam C: Off AWD/Differential Lock Switch (3) (2X4, 4X4...
... vehicle is a three-position, key-operated switch. See page 49 for differential operating instructions. 30 See page 49 for differential operating instructions. START Turn the key to the START position to the ON position when released. The key returns to engage the electric starter. WARNING Leaving the keys in the ignition can lead to operate the headlights. The switch has three positions: A: High Beam B: Low Beam C: Off AWD/Differential Lock Switch (3) (2X4, 4X4...
Owners Manual
Page 35
... the oil level in the normal (safe) operating range. 3. Careful treatment of gasoline. Vary throttle positions. See page 61. Fill the fuel tank with vehicle operation and handling. 4. Pull only light loads. 7. Perform regular checks on fluid levels, controls and areas outlined on your part is the first twenty hours of any oils other than those recommended by Polaris may cause serious engine...
... the oil level in the normal (safe) operating range. 3. Careful treatment of gasoline. Vary throttle positions. See page 61. Fill the fuel tank with vehicle operation and handling. 4. Pull only light loads. 7. Perform regular checks on fluid levels, controls and areas outlined on your part is the first twenty hours of any oils other than those recommended by Polaris may cause serious engine...
Owners Manual
Page 37
... enclosed area. Never run an engine in half way (3). 8. Place the transmission in the driver's seat and fasten the seat belt. Lock the parking brake. 3. Sit in neutral. 2. Pull the choke knob (1) all the way out (2). Do not turn the ignition switch key to START. 6. Push the choke completely in warm up for more than five seconds or the starter will overheat and the battery power will drop temporarily.
... enclosed area. Never run an engine in half way (3). 8. Place the transmission in the driver's seat and fasten the seat belt. Lock the parking brake. 3. Sit in neutral. 2. Pull the choke knob (1) all the way out (2). Do not turn the ignition switch key to START. 6. Push the choke completely in warm up for more than five seconds or the starter will overheat and the battery power will drop temporarily.
Owners Manual
Page 50
...) RANGER 2X4 4X4 RANGER Belt Life To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. 47 Hauling Cargo Towing Loads OPERATION WARNING Towing improperly can alter vehicle handling and may lose control of control or brake instability, which can result in serious injury or death. Do not tow more than 15°. Towing a trailer increases braking distance. See the towing capacity chart below and the specifications charts...
...) RANGER 2X4 4X4 RANGER Belt Life To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. 47 Hauling Cargo Towing Loads OPERATION WARNING Towing improperly can alter vehicle handling and may lose control of control or brake instability, which can result in serious injury or death. Do not tow more than 15°. Towing a trailer increases braking distance. See the towing capacity chart below and the specifications charts...
Owners Manual
Page 54
... by the intake system. Engine idle speed is equipped with a closed crankcase system. The RANGER TM emissions label (1) is located on the front of the engine. The label on the RANGER 2X4 and 4X4 (3) is located on the recoil cover. The engine and related components must be performed by engine design, including factory-set fuel delivery and ignition. Remove the service panel (2) to achieve optimal performance. Exhaust Emission Control System...
... by the intake system. Engine idle speed is equipped with a closed crankcase system. The RANGER TM emissions label (1) is located on the front of the engine. The label on the RANGER 2X4 and 4X4 (3) is located on the recoil cover. The engine and related components must be performed by engine design, including factory-set fuel delivery and ignition. Remove the service panel (2) to achieve optimal performance. Exhaust Emission Control System...
Owners Manual
Page 59
... Shift Linkage J Steering " Front suspension " Rear suspension Carburetor float bowl J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system (if applicable) " Engine oil change " Oil filter change Inspect; replace as needed Inspect coolant strength seasonally; Inspect, lubricate, adjust Lubricate Lubricate Lubricate Drain bowl periodically and prior to severe use. Maintenance Interval Remarks " Engine breather E filter (if equipped) " Engine oil change " Oil tank vent hose J Valve clearance E " Perform these services...
... Shift Linkage J Steering " Front suspension " Rear suspension Carburetor float bowl J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system (if applicable) " Engine oil change " Oil filter change Inspect; replace as needed Inspect coolant strength seasonally; Inspect, lubricate, adjust Lubricate Lubricate Lubricate Drain bowl periodically and prior to severe use. Maintenance Interval Remarks " Engine breather E filter (if equipped) " Engine oil change " Oil tank vent hose J Valve clearance E " Perform these services...
Owners Manual
Page 60
Check for leaks Inspect Inspect Inspect; J Front wheel J Brake fluid Spark arrestor Idle speed J Toe adjustment " Auxiliary brake (if J equipped) Headlight aim " Perform these services. 57 E Emission-Related Service J Have an authorized Polaris dealer perform these procedures more often for wear, routing, security; replace as needed " Radiator (if applicable) (if applicable) " Cooling hoses " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring J Clutches (drive and driven) bearings 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - - ...
Check for leaks Inspect Inspect Inspect; J Front wheel J Brake fluid Spark arrestor Idle speed J Toe adjustment " Auxiliary brake (if J equipped) Headlight aim " Perform these services. 57 E Emission-Related Service J Have an authorized Polaris dealer perform these procedures more often for wear, routing, security; replace as needed " Radiator (if applicable) (if applicable) " Cooling hoses " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring J Clutches (drive and driven) bearings 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - - ...
Owners Manual
Page 65
... tank. lbs. (19 Nm). 6. Disconnect the lower oil delivery hose and remove the screen fitting (3) from the oil tank. Continue to come into the tank threads. NOTE: The sealing surfaces on the drain plug and oil tank should be sealed with the mark (4) on the oil drain plug. Clean the fitting. Allow the oil to 14 ft. MAINTENANCE AND LUBRICATION Engine Oil Oil and Filter Change (2x4, 4X4) CAUTION Hot oil...
... tank. lbs. (19 Nm). 6. Disconnect the lower oil delivery hose and remove the screen fitting (3) from the oil tank. Continue to come into the tank threads. NOTE: The sealing surfaces on the drain plug and oil tank should be sealed with the mark (4) on the oil drain plug. Clean the fitting. Allow the oil to 14 ft. MAINTENANCE AND LUBRICATION Engine Oil Oil and Filter Change (2x4, 4X4) CAUTION Hot oil...
Owners Manual
Page 78
... spark plug cap. lbs. (22.5-26.4 Nm) Spark plug condition is gray, tan or light brown. WARNING A hot exhaust system and engine can result in the tool kit, remove the plug by use of non-recommended injection oil, improper use Polaris-recommended spark plugs. Spark Plugs MAINTENANCE AND LUBRICATION CAUTION Using non-recommended spark plugs can cause serious burns. Immediately check the spark plug for inspection. 1. Wear protective gloves when removing a spark plug for correct color...
... spark plug cap. lbs. (22.5-26.4 Nm) Spark plug condition is gray, tan or light brown. WARNING A hot exhaust system and engine can result in the tool kit, remove the plug by use of non-recommended injection oil, improper use Polaris-recommended spark plugs. Spark Plugs MAINTENANCE AND LUBRICATION CAUTION Using non-recommended spark plugs can cause serious burns. Immediately check the spark plug for inspection. 1. Wear protective gloves when removing a spark plug for correct color...
Owners Manual
Page 84
... the transmission in or out until the desired idle RPM is 1200 +/- 200. Turn the carburetor idle adjust screw in gear (with the following procedure. 1. Carburetor/Engine Idle RPM Adjustment MAINTENANCE AND LUBRICATION The idle speed adjustment should be adjusted with park brake engaged). 5. Recommended engine idle RPM for the RANGER TM is changed. Warm up the engine by running the vehicle approximately five minutes. TM 3. Remove the the seat...
... the transmission in or out until the desired idle RPM is 1200 +/- 200. Turn the carburetor idle adjust screw in gear (with the following procedure. 1. Carburetor/Engine Idle RPM Adjustment MAINTENANCE AND LUBRICATION The idle speed adjustment should be adjusted with park brake engaged). 5. Recommended engine idle RPM for the RANGER TM is changed. Warm up the engine by running the vehicle approximately five minutes. TM 3. Remove the the seat...
Owners Manual
Page 91
... Polaris dealer. Reinstall the shock mounting bolts. B A 88 Suspension Adjustment (2x4, 4X4) 1 The rear suspension of free play. 4. lbs. (40 Nm). The rear shock absorber springs are mounted to the inside mounting holes (A) at the factory, but they may be relocated to the outside mounting holes (B). 1. Remove the shock mounting bolts. 2. Reposition the shocks to the outside mounting holes. 3. There should be 0.8 - 1.0 in the Periodic Maintenance Chart beginning on level ground. 2. Lightly turn the steering wheel...
... Polaris dealer. Reinstall the shock mounting bolts. B A 88 Suspension Adjustment (2x4, 4X4) 1 The rear suspension of free play. 4. lbs. (40 Nm). The rear shock absorber springs are mounted to the inside mounting holes (A) at the factory, but they may be relocated to the outside mounting holes (B). 1. Remove the shock mounting bolts. 2. Reposition the shocks to the outside mounting holes. 3. There should be 0.8 - 1.0 in the Periodic Maintenance Chart beginning on level ground. 2. Lightly turn the steering wheel...
Owners Manual
Page 98
If a high pressure type car wash system is with a chamois to the wheel bearings, transmission seals, body panels, brakes, headlights and warning labels. Rinse with water frequently and dry with a garden hose and a pail of various components. Use a professional type washing mitten, cleaning the upper body first and the lower parts last. Also run the vehicle to clean your vehicle clean will not only improve its appearance but...
If a high pressure type car wash system is with a chamois to the wheel bearings, transmission seals, body panels, brakes, headlights and warning labels. Rinse with water frequently and dry with a garden hose and a pail of various components. Use a professional type washing mitten, cleaning the upper body first and the lower parts last. Also run the vehicle to clean your vehicle clean will not only improve its appearance but...
Owners Manual
Page 105
...Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Ground Clearance Dry Weight Cargo Box (L x W x H) Min. Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Air Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug... (1.55 l) NA 2 valve 4 stroke twin cylinder 653 cc 2-80 x 65 50 140 NA NA 2.0 360 W 8.3 Electric 27 mm Nikki Magneto 26_ @ 3600 rpm BPR4EY 102 SPECIFICATIONS RANGER TM Gross Vehicle Weight Fuel Capacity Towing Capacity Max.
...Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Ground Clearance Dry Weight Cargo Box (L x W x H) Min. Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Air Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug... (1.55 l) NA 2 valve 4 stroke twin cylinder 653 cc 2-80 x 65 50 140 NA NA 2.0 360 W 8.3 Electric 27 mm Nikki Magneto 26_ @ 3600 rpm BPR4EY 102 SPECIFICATIONS RANGER TM Gross Vehicle Weight Fuel Capacity Towing Capacity Max.
Owners Manual
Page 107
SPECIFICATIONS RANGER 2x4 Gross Vehicle Weight Fuel Capacity Towing Capacity Max. Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Air Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug 104 2500 lbs. (1135 kg) 8.5 gal. (32.2 l) 1400 lbs. (636 kg) 850 lbs. (386 kg) 113 in. (282 cm) 60 in. (152.4 cm) 58 in. (...
SPECIFICATIONS RANGER 2x4 Gross Vehicle Weight Fuel Capacity Towing Capacity Max. Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Air Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug 104 2500 lbs. (1135 kg) 8.5 gal. (32.2 l) 1400 lbs. (636 kg) 850 lbs. (386 kg) 113 in. (282 cm) 60 in. (152.4 cm) 58 in. (...
Owners Manual
Page 109
SPECIFICATIONS RANGER 4X4 Gross Vehicle Weight Fuel Capacity Towing Capacity Max. Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Air Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug 106 2700 lbs. (1226 kg) 8.5 gal. (32.2 l) 1500 lbs. (681 kg) 1000 lbs. (454 kg) 113 in. (282 cm) 60 in. (152.4 cm) 58 in. (...
SPECIFICATIONS RANGER 4X4 Gross Vehicle Weight Fuel Capacity Towing Capacity Max. Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Air Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug 106 2700 lbs. (1226 kg) 8.5 gal. (32.2 l) 1500 lbs. (681 kg) 1000 lbs. (454 kg) 113 in. (282 cm) 60 in. (152.4 cm) 58 in. (...
Owners Manual
Page 117
... your Owner's Safety and Maintenance Manual (herein "Owner's Manual"). If any questions regarding your warranty rights and responsibilities, you should contact the Polaris Warranty Department at no abuse, neglect or improper maintenance of all receipts covering maintenance on your LSI engine is free from defects in materials and workmanship which produces 25 and greater horsepower and the vehicle has a six (6) or four (4)-wheel drive and/or a round steering wheel...
... your Owner's Safety and Maintenance Manual (herein "Owner's Manual"). If any questions regarding your warranty rights and responsibilities, you should contact the Polaris Warranty Department at no abuse, neglect or improper maintenance of all receipts covering maintenance on your LSI engine is free from defects in materials and workmanship which produces 25 and greater horsepower and the vehicle has a six (6) or four (4)-wheel drive and/or a round steering wheel...
Owners Manual
Page 120
.../air leaks Perform a break-in ) J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange " Engine oil change E E E E E " Oil filter change " Oil tank vent hose J Valve clearance J Fuel system J Fuel filter E E E 100 H 100 H 100 H 12 M 12 M 12 M - Inspect; replace if necessary Inspect ducts for leaks at one month Inspect; replace as needed . See Pre-Ride Checklist on page 33. clean often Drain deposits when visible Inspect; lubricate; J Spark plug J Ignition Timing 117 replace if necessary Perform a break-in oil change...
.../air leaks Perform a break-in ) J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange " Engine oil change E E E E E " Oil filter change " Oil tank vent hose J Valve clearance J Fuel system J Fuel filter E E E 100 H 100 H 100 H 12 M 12 M 12 M - Inspect; replace if necessary Inspect ducts for leaks at one month Inspect; replace as needed . See Pre-Ride Checklist on page 33. clean often Drain deposits when visible Inspect; lubricate; J Spark plug J Ignition Timing 117 replace if necessary Perform a break-in oil change...
Owners Manual
Page 126
INDEX N Noise Emission Control System ...52 S Spark Arrestor ...82-83 Spark Plugs ...75 Specifications ...102-107 Starting a Cold Engine ...34 Starting a Warm Engine ...35 Starting the Engine ...34-35 Steering Wheel Inspection ...88 Stopping the Engine ...35 Storage ...96 Suspension Adjustment (2X4, 4X4) . 88 Switches ...30 O Oil and Filter Change (2x4, 4X4) . 62-63 Oil and Filter Change (TM) ...66-67 Oil Check (2x4, 4X4) ...61 Oil Check (TM) ...65 Oil Pump Priming (2x4, 4X4) ...64 Operator Safety ...5-17 P Parking Brake Adjustment ...87 Parking Brake Inspection ...87 Parking Brake Lever...
INDEX N Noise Emission Control System ...52 S Spark Arrestor ...82-83 Spark Plugs ...75 Specifications ...102-107 Starting a Cold Engine ...34 Starting a Warm Engine ...35 Starting the Engine ...34-35 Steering Wheel Inspection ...88 Stopping the Engine ...35 Storage ...96 Suspension Adjustment (2X4, 4X4) . 88 Switches ...30 O Oil and Filter Change (2x4, 4X4) . 62-63 Oil and Filter Change (TM) ...66-67 Oil Check (2x4, 4X4) ...61 Oil Check (TM) ...65 Oil Pump Priming (2x4, 4X4) ...64 Operator Safety ...5-17 P Parking Brake Adjustment ...87 Parking Brake Inspection ...87 Parking Brake Lever...