2012 Kawasaki MULE 4010 Trans4x4 Problems and Repair Information

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Owners Manual - Page 6

... following address: Consumer Services Kawasaki Motors Corp., U.S.A. If you are necessary to ensure compliance with the emission control system within the warranty period, you in ...problem after consulting with your vehicle. Maintenance and Warranty Proper maintenance is necessary to ensure that the recommended maintenance is carried out according to the instructions in this Owner's Manual...
Owners Manual - Page 8

...manual should be considered a permanent part of the Mule and should , of course, be reproduced without prior notice or obligation. No part of this publication may be thoroughly familiar with the Mule when it is the result of Kawasaki's engineering... those who plan to do their Mule, a Service Manual is available for your vehicle's controls, its features, capabilities, and limitations. However...
Owners Manual - Page 9

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light...Steering ...
Owners Manual - Page 10

...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel... Tightening ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 130 131 132 133 133 134 ...
Owners Manual - Page 14

12 SPECIFICATIONS Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Grade Electric starter Front to rear, 1-2 1-2 FI (Fuel Injection) Magneto and transistor 5°/750 a 22°/4 000 (BTDC /rpm) NGK BPR2ES Forced lubrication (wet sump) Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance...
Owners Manual - Page 16

...exceeds warranty and service requirements and can help to extend the life of your vehicle. 14 SPECIFICATIONS Headlight Tail/Brake Light LOAD CAPACITY Maximum Vehicle ...controls, features, and specifications except for the camouflage surface treatment. *Kawasaki Performance Oils and Lubricants have been specifically engineered for your Kawasaki. Specifications subject to change without notice.
Owners Manual - Page 37

... power steering system. NOTE żThe power steering system functions only when engine is in the "MAINTENANCE AND ADJUSTMENT" chapter. GENERAL INFORMATION 35 j Power Steering Warning Light The power steering warning light will cause serious driving problems. If such components need service, see "Steering Wheel" section). Installing such equipment improperly may be adjusted...
Owners Manual - Page 41

... gasoline of low quality or not meeting standard industry specifications may cause the fuel to operate on service station pumps in the U.S.A. If gasoline is filled completely to the top, heat may result in areas of poor quality or nonrecommended fuel may not be explosive under warranty. The octane rating of its resistance to detonation or...
Owners Manual - Page 42

...methanol. Fuel system damage and performance problems may cause paint fading or damage. Never use gasoline with the gasoline in the fuel system. Before storage it is recommended that you drain all fuel from ..., and never use . Never store this manual. Gasoline/Alcohol Blends - The most common ether is approved for 30 to 60 days, mix a fuel stabilizer (such as STA-BIL) with an...
Owners Manual - Page 49

.... Refer to the "Reversing Gears" section in the "How to allow maximum transmission efficiency. This vehicle is located on the label next to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. Gear Shift Lever The gear shift lever is equipped...
Owners Manual - Page 57

... by releasing four bolts. 3. Front Bumper B. Bolt Holes 4. 5. GENERAL INFORMATION 55 2. Remove the front bumper to be sure to a cross -member. Bolts C. Winch Bracket B. Follow a manual to gain access by the winch maker for installing the winch and other accessory as necessary.
Owners Manual - Page 58

... ensure safe, reliable operation. Engine oil ...Oil level between "F" and "L" lines on the dipstick (when engine is minimal, and habitual performance of these checks before operation may result in tread. 56 HOW TO OPERATE HOW TO OPERATE Daily Safety Checks Check the following items each day before operation. j WARNING Failure to the Service Manual for the...
Owners Manual - Page 59

... 10 mm (0.1 a 0.4 in .). Brakes ...Check for dirt on the dipstick, no leaks. Brake fluid level between level lines (when engine is cold), no leaks. Action smooth without excessive play 5 a 10 mm (0.2 a 0.4 in .). Throttle pedal operates smoothly and returns to... (while test running). HOW TO OPERATE 57 Front Final Gear Case ...Transmission Case Oil ...Coolant ...Throttle ...No oil leaks.
Owners Manual - Page 61

...engine. the cover under certain conditions. Wear eye protection when working with water for at all flames and sparks (cigarettes) away from the positive (+) ter• Connect minal of the booster battery to the positive (+) terminal of the vehicle..., even in a discharged condition. j DANGER Battery acid generates hydrogen gas which is "run down," it should be used to • Make "OFF".
Owners Manual - Page 63

...) or "L" • (Low) position. Employ the brakes to prevent it from stalling. the parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed. Braking NOTE j żWhen the throttle pedal is caused by pressing on the brake pedal evenly and...
Owners Manual - Page 66

...) or "L" (Low) to the "R" (Reverse) position. The Hi-Lo shift lever cannot be shifted when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. j NOTE żBefore shifting make certain that the vehicle is completely stopped. 64 HOW TO OPERATE Shifting to High Range the...
Owners Manual - Page 77

...the vehicle completely. If maximum torque is stuck in the "Starting the Engine" section. j NOTE NOTICE Do not operate the gear shift lever to the Gear Shift Lever in reverse, or the transmission may ...gradually apply the brake. żDo not drive in "4WD" on paved surfaces, because it increases tire and drive train wear and makes the steering feel tight. żUse "4WD" on steep inclines ...
Owners Manual - Page 96

...accident, and injury. Check the oil level and change the oil in seizure. Oil Level Inspection the vehicle on the dipstick. The • Pull oil level should be between the "H" (High) and ...any dirt or foreign materials to the owner's manual. Seizure can lock the rear wheels and skid the rear tires, with consequent loss of the transmission, differential, pinion, and ring gears and may...
Owners Manual - Page 140

... if there is important to your vehicle according to the maintenance schedule shown in material or workmanship during the warranty period. What is a Limited Warranty? You are responsible for maintaining your authorized Kawasaki dealer and to inspect the unit. Your satisfaction is a problem, and you, as tires, brake pads, transmission drive belts, chains, sprockets, etc. See...
Owners Manual - Page 141

... may purchase a Kawasaki Service Manual and any necessary special tools directly from Kawasaki if the repair is responsible for the dealership's operations, its repair, warranty, and service work if you have questions. Keep all necessary paperwork. YOUR WARRANTY/OWNER SATISFACTION 139 You will be responsible for paying for the service and/or items necessary to perform the maintenance so...

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