Owners Manual
Page 8
... , of manufacturing high-quality consumer products. For those who plan to change without our prior written permission. KAWASAKI HEAVY INDUSTRIES, LTD. All products are subject to do their Mule, a Service Manual is available for your vehicle's controls, its features, capabilities, and limitations. It is the result of Kawasaki's engineering expertise and a tradition of course, be minor differences between the actual...
... , of manufacturing high-quality consumer products. For those who plan to change without our prior written permission. KAWASAKI HEAVY INDUSTRIES, LTD. All products are subject to do their Mule, a Service Manual is available for your vehicle's controls, its features, capabilities, and limitations. It is the result of Kawasaki's engineering expertise and a tradition of course, be minor differences between the actual...
Owners Manual
Page 9
... Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light...Steering Wheel...Brake Pedal...Cargo Bed ...Fuel Tank ...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Horn Button ...Ignition Switch ...Keys ...Hour Meter ...Shift Levers ...Gear Shift Lever ...2WD-4WD Shift Lever ...Differential Shift Lever ...Parking Brake Lever...Seats ...9 11 15 16 19 29 31 31 31 32 33 34 34 35 35 36 36 38 41 41 42 44 44 45 46 47 47 48 48 49 50 Seat Belts ...Throttle Pedal ...Trailer Hitch...
... Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light...Steering Wheel...Brake Pedal...Cargo Bed ...Fuel Tank ...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Horn Button ...Ignition Switch ...Keys ...Hour Meter ...Shift Levers ...Gear Shift Lever ...2WD-4WD Shift Lever ...Differential Shift Lever ...Parking Brake Lever...Seats ...9 11 15 16 19 29 31 31 31 32 33 34 34 35 35 36 36 38 41 41 42 44 44 45 46 47 47 48 48 49 50 Seat Belts ...Throttle Pedal ...Trailer Hitch...
Owners Manual
Page 10
... ...Periodic Maintenance Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Tank Vent...Belt Drive Torque Converter ...Belt Drive Torque Converter Air Cleaner ...Brakes ...Brake Pedal...Brake Light Switch...Parking Brake Lever...Steering Wheel...Power Steering System...Wheels ...Rims ...Wheel Nuts...Tires ...Joint Boots...Suspension...Seat Belts ...Cargo Bed Latches...Headlight Beam ...Battery ... 79...
... ...Periodic Maintenance Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Tank Vent...Belt Drive Torque Converter ...Belt Drive Torque Converter Air Cleaner ...Brakes ...Brake Pedal...Brake Light Switch...Parking Brake Lever...Steering Wheel...Power Steering System...Wheels ...Rims ...Wheel Nuts...Tires ...Joint Boots...Suspension...Seat Belts ...Cargo Bed Latches...Headlight Beam ...Battery ... 79...
Owners Manual
Page 13
SPECIFICATIONS 11 SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius Differential Mode: Seating Capacity DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Ground Clearance Curb Mass Cargo Bed (L × W × H) Front Rear 3 305 mm (130.12 in.) 1 486 mm (58.50 in.) 1 925 mm (75.79 in.) 2 165 mm (85.24....39 × 47.72 × 11.30 in.) Short bed mode 770 × 1 212 × 287 (30.31 × 47.72 × 11.30 in.) ENGINE Type Displacement Bore × Stroke Compression Ratio OHV, 2-cylinder, 4-stroke, liquid-cooled 617 cm³ (37.6 cu in.) 76.0 × ...
SPECIFICATIONS 11 SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius Differential Mode: Seating Capacity DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Ground Clearance Curb Mass Cargo Bed (L × W × H) Front Rear 3 305 mm (130.12 in.) 1 486 mm (58.50 in.) 1 925 mm (75.79 in.) 2 165 mm (85.24....39 × 47.72 × 11.30 in.) Short bed mode 770 × 1 212 × 287 (30.31 × 47.72 × 11.30 in.) ENGINE Type Displacement Bore × Stroke Compression Ratio OHV, 2-cylinder, 4-stroke, liquid-cooled 617 cm³ (37.6 cu in.) 76.0 × ...
Owners Manual
Page 14
... Ignition Timing Spark Plug Lubrication System Engine Oil: Grade Electric starter Front to rear, 1-2 1-2 FI (Fuel Injection) Magneto and transistor 5°/750 a 22°/4 000 (BTDC /rpm) NGK BPR2ES Forced lubrication (wet sump) Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke oils with API SG, SH, SJ, SL, SM and JASO MA, MA1, MA2 rating Viscosity Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission...
... Ignition Timing Spark Plug Lubrication System Engine Oil: Grade Electric starter Front to rear, 1-2 1-2 FI (Fuel Injection) Magneto and transistor 5°/750 a 22°/4 000 (BTDC /rpm) NGK BPR2ES Forced lubrication (wet sump) Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke oils with API SG, SH, SJ, SL, SM and JASO MA, MA1, MA2 rating Viscosity Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission...
Owners Manual
Page 16
Specifications subject to change without notice. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your vehicle. 14 SPECIFICATIONS Headlight Tail/Brake Light LOAD CAPACITY Maximum Vehicle Load (Including occupants and cargo) Maximum Cargo Bed Load 603 kg (1 330 lb) Short Bed Mode: 182 kg (400 lb) Long Bed Mode: 363 kg (800 lb) MODEL INFORMATION MULE 4010 TRANS...
Specifications subject to change without notice. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your vehicle. 14 SPECIFICATIONS Headlight Tail/Brake Light LOAD CAPACITY Maximum Vehicle Load (Including occupants and cargo) Maximum Cargo Bed Load 603 kg (1 330 lb) Short Bed Mode: 182 kg (400 lb) Long Bed Mode: 363 kg (800 lb) MODEL INFORMATION MULE 4010 TRANS...
Owners Manual
Page 18
Belt Drive Torque Converter 17. Rear Seat Seat Belts Cargo Bed Front Bumper Radiator Parking Brake 13. Air Cleaner (Belt Drive Torque Converter) 16. Headlights Cab Frame Front Cargo Hood Front Cargo Compartment Steering Wheel Front Seat 7. 8. 9. 10. 11. 12. Latch 15. Handgrip Battery 14. 16 LOCATION OF PARTS LOCATION OF PARTS (Four-person mode) 1. 2. 3. 4. 5. 6.
Belt Drive Torque Converter 17. Rear Seat Seat Belts Cargo Bed Front Bumper Radiator Parking Brake 13. Air Cleaner (Belt Drive Torque Converter) 16. Headlights Cab Frame Front Cargo Hood Front Cargo Compartment Steering Wheel Front Seat 7. 8. 9. 10. 11. 12. Latch 15. Handgrip Battery 14. 16 LOCATION OF PARTS LOCATION OF PARTS (Four-person mode) 1. 2. 3. 4. 5. 6.
Owners Manual
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FI Warning Light 40. Differential Shift Lever 42. Power Steering Warning Light 41. Parking Brake Warning Light 38. Right Glove Compartment 39. Brake Fluid Reserve Tank 43. 44. 45. 46. 47. Brake Pedal Throttle Pedal Gear Shift Lever 2WD-4WD Shift Lever Oil Pressure Warning Light Left Glove Compartment Light Switch Horn Button Hour Meter Ignition Switch Latch Release Knob Coolant Temperature Warning Light 37. 18 LOCATION OF PARTS 30. 31. 32. 33. 34. 35. 36.
FI Warning Light 40. Differential Shift Lever 42. Power Steering Warning Light 41. Parking Brake Warning Light 38. Right Glove Compartment 39. Brake Fluid Reserve Tank 43. 44. 45. 46. 47. Brake Pedal Throttle Pedal Gear Shift Lever 2WD-4WD Shift Lever Oil Pressure Warning Light Left Glove Compartment Light Switch Horn Button Hour Meter Ignition Switch Latch Release Knob Coolant Temperature Warning Light 37. 18 LOCATION OF PARTS 30. 31. 32. 33. 34. 35. 36.
Owners Manual
Page 21
Load) Warning (Cargo Bed) Warning (Refueling) Warning (Rear Seat Capacity) Warning (Cargo Bed) Warning (Trailer-Towing Bracket) Warning (Hot Surfaces) Important Engine Information Specification Information (Front Hood) Important Emission Information LOCATION OF LABELS 19 LOCATION OF LABELS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Warning (Off-Highway Utility Vehicle) Warning (Front Cargo Hood) Notice (Shifting) Specification Warning (General) Warning (Pinching Fingers: both sides) Important Information (Tires/Max.
Load) Warning (Cargo Bed) Warning (Refueling) Warning (Rear Seat Capacity) Warning (Cargo Bed) Warning (Trailer-Towing Bracket) Warning (Hot Surfaces) Important Engine Information Specification Information (Front Hood) Important Emission Information LOCATION OF LABELS 19 LOCATION OF LABELS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Warning (Off-Highway Utility Vehicle) Warning (Front Cargo Hood) Notice (Shifting) Specification Warning (General) Warning (Pinching Fingers: both sides) Important Information (Tires/Max.
Owners Manual
Page 31
... a trailer. Recheck cargo security as often as possible (while the vehicle is not overloaded and that extends beyond the rear of accessories, or vehicle modifications, will not move around while the vehicle is increased. They may affect vehicle handling in carrying cargo. Make sure the cargo will void the utility vehicle warranty. Cargo weight should be genuine Kawasaki components. NOTICE The front body work and fenders...
... a trailer. Recheck cargo security as often as possible (while the vehicle is not overloaded and that extends beyond the rear of accessories, or vehicle modifications, will not move around while the vehicle is increased. They may affect vehicle handling in carrying cargo. Make sure the cargo will void the utility vehicle warranty. Cargo weight should be genuine Kawasaki components. NOTICE The front body work and fenders...
Owners Manual
Page 37
... checked. Stop driving immediately and see an authorized Kawasaki dealer. GENERAL INFORMATION 35 j Power Steering Warning Light The power steering warning light will be adjusted to the "Steering Wheel" section in the "MAINTENANCE AND ADJUSTMENT" chapter. Do not tamper with the electronic control unit (ECU) or loosen the fittings of steering actuator, or the neutral position setting of the steering will momentarily illuminate when the engine starts, then goes...
... checked. Stop driving immediately and see an authorized Kawasaki dealer. GENERAL INFORMATION 35 j Power Steering Warning Light The power steering warning light will be adjusted to the "Steering Wheel" section in the "MAINTENANCE AND ADJUSTMENT" chapter. Do not tamper with the electronic control unit (ECU) or loosen the fittings of steering actuator, or the neutral position setting of the steering will momentarily illuminate when the engine starts, then goes...
Owners Manual
Page 41
... Octane Number (RON) and the Motor Octane Number (MON) as part of fuel oxygenates approved for serious burns. Operating problems that result from any appliance with a minimum Antiknock Index of its resistance to reduce exhaust emissions. Turn the ignition switch to operate on service station pumps in the tank cap. Fuels of flame or sparks; GENERAL INFORMATION 39 WARNING Gasoline is extremely flammable and can...
... Octane Number (RON) and the Motor Octane Number (MON) as part of fuel oxygenates approved for serious burns. Operating problems that result from any appliance with a minimum Antiknock Index of its resistance to reduce exhaust emissions. Turn the ignition switch to operate on service station pumps in the tank cap. Fuels of flame or sparks; GENERAL INFORMATION 39 WARNING Gasoline is extremely flammable and can...
Owners Manual
Page 47
... "N" (neutral) position. It's possible the Upon release, key will need the key number to the starter can be used for the ignition switch, and one spare key. START NOTICE Do not operate the starter continuously for the battery to the "START" position with a starter lockout switch. Do not turn the ignition switch key to recover power. Key B. All electrical equipment can result. NOTE żThe vehicle is used . Key Number Write your Kawasaki UV...
... "N" (neutral) position. It's possible the Upon release, key will need the key number to the starter can be used for the ignition switch, and one spare key. START NOTICE Do not operate the starter continuously for the battery to the "START" position with a starter lockout switch. Do not turn the ignition switch key to recover power. Key B. All electrical equipment can result. NOTE żThe vehicle is used . Key Number Write your Kawasaki UV...
Owners Manual
Page 58
... vehicle to perform these checks will help ensure safe, reliable operation. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Engine oil ...Oil level between "F" and "L" lines on the dipstick (when engine is minimal, and habitual performance of these checks before operation may result in the window. j WARNING Failure to a safe operating condition. Check for cuts, cracks, damage, or excessive wear. Tires ...Air pressure (when cold): Front Rear...
... vehicle to perform these checks will help ensure safe, reliable operation. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Engine oil ...Oil level between "F" and "L" lines on the dipstick (when engine is minimal, and habitual performance of these checks before operation may result in the window. j WARNING Failure to a safe operating condition. Check for cuts, cracks, damage, or excessive wear. Tires ...Air pressure (when cold): Front Rear...
Owners Manual
Page 60
... TO OPERATE Starting the Engine NOTE żThe j DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. vehicle is in the switch. • Turn the ignitionswitch key to the "START" posi• tion to recover. NOTICE Do not operate the electric starter continuously for battery power to activate theswitch electric starter. the parking brake. • Apply Put the shift lever in the "N" (Neutral) position. • Put the gear ignition key in the...
... TO OPERATE Starting the Engine NOTE żThe j DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. vehicle is in the switch. • Turn the ignitionswitch key to the "START" posi• tion to recover. NOTICE Do not operate the electric starter continuously for battery power to activate theswitch electric starter. the parking brake. • Apply Put the shift lever in the "N" (Neutral) position. • Put the gear ignition key in the...
Owners Manual
Page 86
or 5,000 km (3,000 (600 miles) miles) of use of use j CHASSIS Steering-inspect Steering and axle shaft joint dust boots-inspect Brake pedal play-inspect* Parking brake lever-inspect Brake hose and pipe-inspect Brake fluid level-inspect Brake wear-inspect* Tire wear-inspect* Brake light switch-inspect Seat belt-inspect General lubrication-perform* Bolts, nuts, and fasteners tightness-inspect Wheel nuts tightness-inspect Front final gear case oil and transmission case oil-change* 1 year D • D • D •...
or 5,000 km (3,000 (600 miles) miles) of use of use j CHASSIS Steering-inspect Steering and axle shaft joint dust boots-inspect Brake pedal play-inspect* Parking brake lever-inspect Brake hose and pipe-inspect Brake fluid level-inspect Brake wear-inspect* Tire wear-inspect* Brake light switch-inspect Seat belt-inspect General lubrication-perform* Bolts, nuts, and fasteners tightness-inspect Wheel nuts tightness-inspect Front final gear case oil and transmission case oil-change* 1 year D • D • D •...
Owners Manual
Page 98
... on tires can make them with its gasket. the oil has completely drained out, install the • After drain plug with soap and water. To avoid a serious burn, never touch a hot muffler or exhaust pipe during normal operation and cause serious burns. Transmission case oil is damaged, replace it to the "H" (High) line on the dipstick with the rod. • Lift...
... on tires can make them with its gasket. the oil has completely drained out, install the • After drain plug with soap and water. To avoid a serious burn, never touch a hot muffler or exhaust pipe during normal operation and cause serious burns. Transmission case oil is damaged, replace it to the "H" (High) line on the dipstick with the rod. • Lift...
Owners Manual
Page 118
... Maintenance Chart. Depress the brake pedal. Inspection j • • Turn the ignition switch to adjust. A. 116 MAINTENANCE AND ADJUSTMENT Brake Light Switch When the brake pedal is hard to the "ON" position. The brake light switch should go on . Brake Pedal B. 10 mm (0.4 in.) it does not, check the bulb and, if necessary, • If adjust the brake light switch. The brake light should be sure that the switch body does not turn...
... Maintenance Chart. Depress the brake pedal. Inspection j • • Turn the ignition switch to adjust. A. 116 MAINTENANCE AND ADJUSTMENT Brake Light Switch When the brake pedal is hard to the "ON" position. The brake light switch should go on . Brake Pedal B. 10 mm (0.4 in.) it does not, check the bulb and, if necessary, • If adjust the brake light switch. The brake light should be sure that the switch body does not turn...
Owners Manual
Page 135
...; • • Muffler rear opening with tape. Air cleaner intake (middle of your vehicle, wash it down immediately after it can ground out the spark. cover with tape, or stuff in dusty areas. Under the rear seat - close opening - if water gets into the brake drums, they will not operate properly and the affected parts must be taken to the Service Manual for Washing...
...; • • Muffler rear opening with tape. Air cleaner intake (middle of your vehicle, wash it down immediately after it can ground out the spark. cover with tape, or stuff in dusty areas. Under the rear seat - close opening - if water gets into the brake drums, they will not operate properly and the affected parts must be taken to the Service Manual for Washing...
Owners Manual
Page 139
...;Engine oil low No Power Engine overheated żToo much idling or low speed running (not enough air flow) żOverloaded żWrong spark plug żRadiator clogged żCoolant level too low żCoolant deteriorated żCooling fan breaker functioned żEngine oil low Compression leakage żValve clearance insufficient Air filter clogged or intake blocked Spark plug dirty or worm Engine oil incorrect Water in fuel • j running (not Power Steering Won't Work functioned to prevent overheating. • ECU Fuse failed • Battery...
...;Engine oil low No Power Engine overheated żToo much idling or low speed running (not enough air flow) żOverloaded żWrong spark plug żRadiator clogged żCoolant level too low żCoolant deteriorated żCooling fan breaker functioned żEngine oil low Compression leakage żValve clearance insufficient Air filter clogged or intake blocked Spark plug dirty or worm Engine oil incorrect Water in fuel • j running (not Power Steering Won't Work functioned to prevent overheating. • ECU Fuse failed • Battery...