Owners Manual
Page 6
... ...4-5 Handlebar switches ...4-7 Throttle lever ...4-13 Speed limiter ...4-14 Front brake lever ...4-15 Brake pedal and rear brake lever ...4-15 Drive select lever ...4-16 Fuel tank cap ...4-16 Fuel ...4-17 Seat ...4-19 Storage compartments ...4-19 Front carrier ...4-22 Rear carrier ...4-22 Adjusting the front and rear shock absorber assemblies ...4-22 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Pre-operation check list ...5-1 Fuel ...5-4 Engine oil ...5-4 Final gear oil ...5-4 Differential gear oil ...5-4 Coolant ...5-4 Front and rear brakes ...5-5 Throttle lever ...5-6 Tires...
... ...4-5 Handlebar switches ...4-7 Throttle lever ...4-13 Speed limiter ...4-14 Front brake lever ...4-15 Brake pedal and rear brake lever ...4-15 Drive select lever ...4-16 Fuel tank cap ...4-16 Fuel ...4-17 Seat ...4-19 Storage compartments ...4-19 Front carrier ...4-22 Rear carrier ...4-22 Adjusting the front and rear shock absorber assemblies ...4-22 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Pre-operation check list ...5-1 Fuel ...5-4 Engine oil ...5-4 Final gear oil ...5-4 Differential gear oil ...5-4 Coolant ...5-4 Front and rear brakes ...5-5 Throttle lever ...5-6 Tires...
Owners Manual
Page 7
... the radiator grills ...8-20 Checking the spark plug ...8-20 Engine oil and oil filter cartridge ...8-22 Final gear oil ...8-27 Differential gear oil ...8-29 Coolant ...8-31 Cleaning the air filter element ...8-37 Cleaning the spark arrester ...8-41 V-belt case drain plug ...8-43 Adjusting the throttle cable free play ...8-44 Valve clearance ...8-45 Adjusting the drive select lever safety system cable ...8-45 Checking the front and rear brake pads ...8-45 Checking the rear brake hose protectors ...8-46 Checking the brake fluid...
... the radiator grills ...8-20 Checking the spark plug ...8-20 Engine oil and oil filter cartridge ...8-22 Final gear oil ...8-27 Differential gear oil ...8-29 Coolant ...8-31 Cleaning the air filter element ...8-37 Cleaning the spark arrester ...8-41 V-belt case drain plug ...8-43 Adjusting the throttle cable free play ...8-44 Valve clearance ...8-45 Adjusting the drive select lever safety system cable ...8-45 Checking the front and rear brake pads ...8-45 Checking the rear brake hose protectors ...8-46 Checking the brake fluid...
Owners Manual
Page 8
... the wheel hub bearings ...8-54 Checking the stabilizer bushes ...8-54 Lubricating the rear knuckle pivots ...8-54 Lubricating the steering shaft ...8-55 Battery ...8-55 Replacing a fuse ...8-58 Replacing a headlight bulb ...8-60 Adjusting a headlight beam ...8-62 Replacing the tail/brake light bulb ...8-63 Removing a wheel ...8-64 Installing a wheel ...8-64 Troubleshooting ...8-65 Troubleshooting charts ...8-67 CLEANING AND STORAGE...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-3 Maintenance record...
... the wheel hub bearings ...8-54 Checking the stabilizer bushes ...8-54 Lubricating the rear knuckle pivots ...8-54 Lubricating the steering shaft ...8-55 Battery ...8-55 Replacing a fuse ...8-58 Replacing a headlight bulb ...8-60 Adjusting a headlight beam ...8-62 Replacing the tail/brake light bulb ...8-63 Removing a wheel ...8-64 Installing a wheel ...8-64 Troubleshooting ...8-65 Troubleshooting charts ...8-67 CLEANING AND STORAGE...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-3 Maintenance record...
Owners Manual
Page 10
... or loose terrain until you start up any hill. Always follow the inspection and maintenance procedures and schedules described in this manual. Check the terrain carefully before attempting to make sure it to turn at faster speeds and never turn the ATV around on hills too...turn at high speed. Always go over the top of the ATV. Practice on level ground. Always follow proper procedures for going down the hill where possible. Shift your weight to the uphill side of a hill at an angle that would cause the vehicle to lean sharply to changing terrain conditions...
... or loose terrain until you start up any hill. Always follow the inspection and maintenance procedures and schedules described in this manual. Check the terrain carefully before attempting to make sure it to turn at faster speeds and never turn the ATV around on hills too...turn at high speed. Always go over the top of the ATV. Practice on level ground. Always follow proper procedures for going down the hill where possible. Shift your weight to the uphill side of a hill at an angle that would cause the vehicle to lean sharply to changing terrain conditions...
Owners Manual
Page 12
EWB02320 WARNING 1 POTENTIAL HAZARD Improper handling of consciousness and death within a short time. Do not refuel right after the engine has been running the engine in a closed area. Do not spill gasoline on your clothing, change your ATV in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. WHAT CAN...
EWB02320 WARNING 1 POTENTIAL HAZARD Improper handling of consciousness and death within a short time. Do not refuel right after the engine has been running the engine in a closed area. Do not spill gasoline on your clothing, change your ATV in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. WHAT CAN...
Owners Manual
Page 20
.... Park indicator light "P" 7. On-Command four-wheel-drive/differential gear lock indicator " "/" " 8. EBU28662 1. Low-range indicator light "L" 3. Engine trouble warning light " " 9. When this case, reduce the load to specification. 4-2 ECB00891 NOTICE G The engine may overheat if the ATV is overloaded. The electrical circuit of the warning light can be checked by turning the key to cool down for about 10 minutes. High-range indicator light "H" 4. Reverse indicator light "R" 6. LOCK" 2. Coolant temperature warning light " " 10.Electric Power Steering warning light "EPS...
.... Park indicator light "P" 7. On-Command four-wheel-drive/differential gear lock indicator " "/" " 8. EBU28662 1. Low-range indicator light "L" 3. Engine trouble warning light " " 9. When this case, reduce the load to specification. 4-2 ECB00891 NOTICE G The engine may overheat if the ATV is overloaded. The electrical circuit of the warning light can be checked by turning the key to cool down for about 10 minutes. High-range indicator light "H" 4. Reverse indicator light "R" 6. LOCK" 2. Coolant temperature warning light " " 10.Electric Power Steering warning light "EPS...
Owners Manual
Page 21
... the radiator. Start the engine after riding in the "ON" position, the EPS warning light comes on , have a Yamaha dealer check the electrical circuit. If the warning light does not come on to the engine. If the warning light does not come on may be checked by turning the key to protect the EPS motor from overheating. Continuous use when the ATV is traveling at a slow speed), the power assist...
... the radiator. Start the engine after riding in the "ON" position, the EPS warning light comes on , have a Yamaha dealer check the electrical circuit. If the warning light does not come on to the engine. If the warning light does not come on may be checked by turning the key to protect the EPS motor from overheating. Continuous use when the ATV is traveling at a slow speed), the power assist...
Owners Manual
Page 26
... the engine turned off all the lights. If conditions require more engine power when riding forward, push and hold this switch to " " to the point that the starter motor will appear as shown in differential gear lock. While the override switch is normally limited when operating in the figure. 4-8 Set the switch to " " to override the differential gear lock speed limiting function. (See page 4-10.) Releasing the switch restores the speed...
... the engine turned off all the lights. If conditions require more engine power when riding forward, push and hold this switch to " " to the point that the starter motor will appear as shown in differential gear lock. While the override switch is normally limited when operating in the figure. 4-8 Set the switch to " " to override the differential gear lock speed limiting function. (See page 4-10.) Releasing the switch restores the speed...
Owners Manual
Page 48
... operating brakes. If a problem cannot be corrected by Yamaha Motor Co., Ltd. EWB00540 EBU19782 WARNING POTENTIAL HAZARD Riding with improper or uneven tire pressure. EBU19761 Tires EWB00562 WARNING POTENTIAL HAZARD Operating this model. for the cause. Have a Yamaha dealer correct if necessary. 5-6 It must open smoothly and spring back to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start...
... operating brakes. If a problem cannot be corrected by Yamaha Motor Co., Ltd. EWB00540 EBU19782 WARNING POTENTIAL HAZARD Riding with improper or uneven tire pressure. EBU19761 Tires EWB00562 WARNING POTENTIAL HAZARD Operating this model. for the cause. Have a Yamaha dealer correct if necessary. 5-6 It must open smoothly and spring back to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start...
Owners Manual
Page 53
... drive select lever in the neutral or park position. TIP If the engine fails to start, release the start switch. The EPS warning light should come on , have a Yamaha dealer check the electrical circuit. Each cranking should come on , then go off . ECB00822 G NOTICE The coolant temperature warning light and engine trouble warning light should be started . The engine can be as short as possible to preserve battery energy. TIP This model...
... drive select lever in the neutral or park position. TIP If the engine fails to start, release the start switch. The EPS warning light should come on , have a Yamaha dealer check the electrical circuit. Each cranking should come on , then go off . ECB00822 G NOTICE The coolant temperature warning light and engine trouble warning light should be started . The engine can be as short as possible to preserve battery energy. TIP This model...
Owners Manual
Page 55
...in hours. 6-4 TIP G When in serious injury. EWB00660 WARNING POTENTIAL HAZARD Improperly operating in the engine, the indicator light may not come on until the ATV starts moving the drive select lever along the shift guide. WHAT CAN HAPPEN You could hit an obstacle or even a...shift into reverse, make sure there are no people or obstacles behind for people or obstacles, and then release the brake pedal. 5. If the indicator light does not come on , have a Yamaha dealer check the electrical circuit. When it is safe to the synchronizing mechanism in reverse. L H N R P 1. ...
...in hours. 6-4 TIP G When in serious injury. EWB00660 WARNING POTENTIAL HAZARD Improperly operating in the engine, the indicator light may not come on until the ATV starts moving the drive select lever along the shift guide. WHAT CAN HAPPEN You could hit an obstacle or even a...shift into reverse, make sure there are no people or obstacles behind for people or obstacles, and then release the brake pedal. 5. If the indicator light does not come on , have a Yamaha dealer check the electrical circuit. When it is safe to the synchronizing mechanism in reverse. L H N R P 1. ...
Owners Manual
Page 83
... you start to the park position after you are in 2WD, apply only the front brake. Apply the front brake. If you are in 4WD or 4WD-LOCK, because all wheels are interconnected by the drive train, applying either brake will brake all forward speed: G Keep weight uphill. Apply both front and rear brakes gradually. G When fully stopped, shift to a side if pointed straight uphill. Turn...
... you start to the park position after you are in 2WD, apply only the front brake. Apply the front brake. If you are in 4WD or 4WD-LOCK, because all wheels are interconnected by the drive train, applying either brake will brake all forward speed: G Keep weight uphill. Apply both front and rear brakes gradually. G When fully stopped, shift to a side if pointed straight uphill. Turn...
Owners Manual
Page 151
Fuse box Main/EPS spare fuse Main fuse EPS fuse Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7. EBU27580 Replacing a fuse 1. 2. 3. 4. 5. 6. Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse 8 The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1. Turn the key to "OFF" and turn off all electrical circuits. 8-58
Fuse box Main/EPS spare fuse Main fuse EPS fuse Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7. EBU27580 Replacing a fuse 1. 2. 3. 4. 5. 6. Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse 8 The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1. Turn the key to "OFF" and turn off all electrical circuits. 8-58
Owners Manual
Page 152
ECB00640 NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. 8 Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 15.0 A Four-wheel-drive motor fuse: 15.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 20.0 A Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A EWB02151 WARNING POTENTIAL HAZARD Using an improper fuse. 8-59
ECB00640 NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. 8 Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 15.0 A Four-wheel-drive motor fuse: 15.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 20.0 A Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A EWB02151 WARNING POTENTIAL HAZARD Using an improper fuse. 8-59
Owners Manual
Page 162
... components. 1. Many expensive repair bills have result9-1 WARNING POTENTIAL HAZARD Operation with a garden hose. Use only enough pressure to prevent water entry. Block off with wet brakes after washing. EBU25860 CLEANING AND STORAGE EBU25870 Cleaning Frequent, thorough cleaning of your ATV will not only enhance its appearance but will improve its general performance and extend the useful life of...
... components. 1. Many expensive repair bills have result9-1 WARNING POTENTIAL HAZARD Operation with a garden hose. Use only enough pressure to prevent water entry. Block off with wet brakes after washing. EBU25860 CLEANING AND STORAGE EBU25870 Cleaning Frequent, thorough cleaning of your ATV will not only enhance its appearance but will improve its general performance and extend the useful life of...
Owners Manual
Page 165
EBU25960 SPECIFICATIONS Dimensions: Overall length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Compression ratio: 9.30 :1 Starting system: Electric starter Lubrication system: Wet sump Engine oil: Type: YAMALUBE 4 5W-30 or...
EBU25960 SPECIFICATIONS Dimensions: Overall length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Compression ratio: 9.30 :1 Starting system: Electric starter Lubrication system: Wet sump Engine oil: Type: YAMALUBE 4 5W-30 or...
Owners Manual
Page 168
... system: AC magneto Battery: Model: YTX20L-BS Voltage, capacity: 12 V, 18.0 Ah Coolant temperature warning light: LED Engine trouble warning light: LED EPS warning light: LED Park indicator light: LED On-Command four-wheel-drive/differential gear lock indicator: LCD High-range indicator light: LED Low-range indicator light: LED Differential gear lock indicator light: LED Headlight: Bulb type: Halogen bulb Fuses: Main fuse: 40.0 A Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A Headlight fuse: 15.0 A Signaling system fuse: 5.0 A Ignition fuse: 15.0 A Auxiliary DC jack fuse: 15.0 A 10...
... system: AC magneto Battery: Model: YTX20L-BS Voltage, capacity: 12 V, 18.0 Ah Coolant temperature warning light: LED Engine trouble warning light: LED EPS warning light: LED Park indicator light: LED On-Command four-wheel-drive/differential gear lock indicator: LCD High-range indicator light: LED Low-range indicator light: LED Differential gear lock indicator light: LED Headlight: Bulb type: Halogen bulb Fuses: Main fuse: 40.0 A Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A Headlight fuse: 15.0 A Signaling system fuse: 5.0 A Ignition fuse: 15.0 A Auxiliary DC jack fuse: 15.0 A 10...
Owners Manual
Page 174
... workmanship which arise solely as spark plugs, oil, oil filter, air filter, and brake shoes. All parts replaced under this warranty shall be six (6) months from the original purchaser to an authorized Yamaha ATV dealer of purchase. U.S.A. Competition or racing use. Lack of proper maintenance are not qualitatively equivalent to the ultimate purchaser and each subsequent purchaser of Yamaha Motor Corp. e. f. Damage due to...
... workmanship which arise solely as spark plugs, oil, oil filter, air filter, and brake shoes. All parts replaced under this warranty shall be six (6) months from the original purchaser to an authorized Yamaha ATV dealer of purchase. U.S.A. Competition or racing use. Lack of proper maintenance are not qualitatively equivalent to the ultimate purchaser and each subsequent purchaser of Yamaha Motor Corp. e. f. Damage due to...
Owners Manual
Page 175
... or problem arises regarding warranty, first contact the owner of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. Box 6555 Cypress, California 90630 When contacting Yamaha Motor Corporation, U.S.A. Box 6555 Cypress, California 90630 Attention: Warranty Department This will ensure that items requiring special tools or equipment be transferred upon your dealer for his setup, service and warranty repair work. Q. Each Yamaha...
... or problem arises regarding warranty, first contact the owner of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. Box 6555 Cypress, California 90630 When contacting Yamaha Motor Corporation, U.S.A. Box 6555 Cypress, California 90630 Attention: Warranty Department This will ensure that items requiring special tools or equipment be transferred upon your dealer for his setup, service and warranty repair work. Q. Each Yamaha...
Owners Manual
Page 180
... ...8-3 Maintenance record ...11-4 Model label ...11-2 Multifunction display ...4-5 N Neutral indicator light ...4-2 Noise regulation ...11-3 O On-Command differential gear lock switch ...4-10 On-Command four-wheel-drive switch ...4-9 Override switch ...4-8 Owner's manual and tool kit ...8-1 T Tail/brake light bulb, replacing ...8-63 Throttle cable free play, adjusting ...8-44 Throttle lever ...4-13, 5-6 Tire pressure, measuring ...5-7 Tires ...5-6 Tire wear limit ...5-8 Troubleshooting ...8-65 Troubleshooting charts ...8-67 P Panels, removing and installing ...8-8 Park indicator light...
... ...8-3 Maintenance record ...11-4 Model label ...11-2 Multifunction display ...4-5 N Neutral indicator light ...4-2 Noise regulation ...11-3 O On-Command differential gear lock switch ...4-10 On-Command four-wheel-drive switch ...4-9 Override switch ...4-8 Owner's manual and tool kit ...8-1 T Tail/brake light bulb, replacing ...8-63 Throttle cable free play, adjusting ...8-44 Throttle lever ...4-13, 5-6 Tire pressure, measuring ...5-7 Tires ...5-6 Tire wear limit ...5-8 Troubleshooting ...8-65 Troubleshooting charts ...8-67 P Panels, removing and installing ...8-8 Park indicator light...