Owners Manual
Page 6
... OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION ...3-1 INSTRUMENT AND CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator and warning lights ...4-2 Multi-function meter unit...4-4 Switches ...4-7 Accelerator pedal ...4-9 Brake pedal ...4-9 Parking brake lever ...4-10 Drive select lever...4-11 Fuel tank cap...4-11 Starter (choke)...4-12 Doors ...4-12 Seats ...4-13 5 2 3 4 Seat belts ...4-14 Glove compartment ...4-14 Cargo bed ...4-15 Front and rear shock absorber adjustment ...4-17 Trailer hitch bracket and receiver ...4-18 Auxiliary DC jack...4-19 FOR...
... OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION ...3-1 INSTRUMENT AND CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator and warning lights ...4-2 Multi-function meter unit...4-4 Switches ...4-7 Accelerator pedal ...4-9 Brake pedal ...4-9 Parking brake lever ...4-10 Drive select lever...4-11 Fuel tank cap...4-11 Starter (choke)...4-12 Doors ...4-12 Seats ...4-13 5 2 3 4 Seat belts ...4-14 Glove compartment ...4-14 Cargo bed ...4-15 Front and rear shock absorber adjustment ...4-17 Trailer hitch bracket and receiver ...4-18 Auxiliary DC jack...4-19 FOR...
Owners Manual
Page 7
... ...5-9 Tires ...5-9 6 OPERATION...6-1 Engine break-in...6-1 Starting a cold engine ...6-2 Starting a warm engine...6-5 Warming up...6-5 Drive select lever operation and reverse driving...6-6 On-Command four-wheel-drive switch and differential gear lock switch ...6-8 Parking ...6-10 Loading ...6-11 BASIC GUIDE FOR SAFE USE...7-1 KNOW YOUR VEHICLE...7-1 Driver requirements ...7-3 Passenger requirements...7-4 Occupant protection system ...7-4 Protective structure ...7-6 Seat belts ...7-6 7 Doors ...7-9 Passenger handholds...7-9 Seat and hip restraints ...7-10 Floorboard ...7-11 Steering wheel...
... ...5-9 Tires ...5-9 6 OPERATION...6-1 Engine break-in...6-1 Starting a cold engine ...6-2 Starting a warm engine...6-5 Warming up...6-5 Drive select lever operation and reverse driving...6-6 On-Command four-wheel-drive switch and differential gear lock switch ...6-8 Parking ...6-10 Loading ...6-11 BASIC GUIDE FOR SAFE USE...7-1 KNOW YOUR VEHICLE...7-1 Driver requirements ...7-3 Passenger requirements...7-4 Occupant protection system ...7-4 Protective structure ...7-6 Seat belts ...7-6 7 Doors ...7-9 Passenger handholds...7-9 Seat and hip restraints ...7-10 Floorboard ...7-11 Steering wheel...
Owners Manual
Page 8
... maintenance and lubrication chart ...8-5 Hood ...8-7 Console ...8-9 Engine oil and oil filter cartridge ...8-10 Final gear oil ...8-15 Differential gear oil...8-17 Coolant ...8-19 Axle boots...8-20 Spark plug inspection ...8-21 Cleaning the air filter elements...8-24 Drive select lever box check hose ...8-29 V-belt cooling duct check hose...8-30 V-belt case drain plug ...8-30 Cleaning the spark arrester ...8-31 Carburetor adjustment ...8-32 Idle speed adjustment...8-33 Valve clearance ...8-34 Brakes...8-34 Front brake pad check ...8-34 Rear brake pad check...8-35 Checking the brake fluid...
... maintenance and lubrication chart ...8-5 Hood ...8-7 Console ...8-9 Engine oil and oil filter cartridge ...8-10 Final gear oil ...8-15 Differential gear oil...8-17 Coolant ...8-19 Axle boots...8-20 Spark plug inspection ...8-21 Cleaning the air filter elements...8-24 Drive select lever box check hose ...8-29 V-belt cooling duct check hose...8-30 V-belt case drain plug ...8-30 Cleaning the spark arrester ...8-31 Carburetor adjustment ...8-32 Idle speed adjustment...8-33 Valve clearance ...8-34 Brakes...8-34 Front brake pad check ...8-34 Rear brake pad check...8-35 Checking the brake fluid...
Owners Manual
Page 9
...215; SIDE VEHICLE LIMITED WARRANTY...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11-7 10 11 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION ...11-1 Identification number records ...11-1 NOISE REGULATION ...11-4 MAINTENANCE RECORD ...11-5 YAMAHA MOTOR CORPORATION, U.S.A. Cleaning...9-1 B. Wheel removal ...8-42 Tire replacement ...8-43 Wheel installation ...8-44 Battery ...8-45 Battery maintenance ...8-46 Jump-starting ...8-47 Fuse replacement ...8-49 Replacing a headlight bulb ...8-51 Headlight beam adjustment ...8-54 Tail/brake light bulb replacement ...8-54 Troubleshooting ...8-56...
...215; SIDE VEHICLE LIMITED WARRANTY...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11-7 10 11 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION ...11-1 Identification number records ...11-1 NOISE REGULATION ...11-4 MAINTENANCE RECORD ...11-5 YAMAHA MOTOR CORPORATION, U.S.A. Cleaning...9-1 B. Wheel removal ...8-42 Tire replacement ...8-43 Wheel installation ...8-44 Battery ...8-45 Battery maintenance ...8-46 Jump-starting ...8-47 Fuse replacement ...8-49 Replacing a headlight bulb ...8-51 Headlight beam adjustment ...8-54 Tail/brake light bulb replacement ...8-54 Troubleshooting ...8-56...
Owners Manual
Page 13
... will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants. Keep weight in the cargo bed centered side to stop. Turn gradually and go slowly. Avoid hills and rough terrain. Read Owners Manual before loading, towing, or pulling objects. 6 ! 7 WARNING Improper use of control, overturn or other than the trailer hitch bracket...
... will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants. Keep weight in the cargo bed centered side to stop. Turn gradually and go slowly. Avoid hills and rough terrain. Read Owners Manual before loading, towing, or pulling objects. 6 ! 7 WARNING Improper use of control, overturn or other than the trailer hitch bracket...
Owners Manual
Page 15
... at all times. Keep your dealer or visit www.yamaha-motor.com/rhino YAMAHA 5B4-F1568-01 1-6 Read the Owners Manual Contact your body completely inside the vehicle at slow speeds, avoid sudden or hard acceleration. Be sure passenger is seated, belted, and holding onto the handholds. • Use care when turning: Be Qualified and Responsible • This vehicle is unavoidable, drive slowly 16...
... at all times. Keep your dealer or visit www.yamaha-motor.com/rhino YAMAHA 5B4-F1568-01 1-6 Read the Owners Manual Contact your body completely inside the vehicle at slow speeds, avoid sudden or hard acceleration. Be sure passenger is seated, belted, and holding onto the handholds. • Use care when turning: Be Qualified and Responsible • This vehicle is unavoidable, drive slowly 16...
Owners Manual
Page 17
... operate the Rhino G Prepare yourself and your passenger: • This vehicle is designed to put both feet flat on the floorboard while seated upright with a valid motor vehicle license. Both driver and passenger should wear an approved motorcycle helmet that fits properly. Never carry passengers in the cargo bed. • Both driver and passenger should wear seat belts properly. • Both driver and passenger must be...
... operate the Rhino G Prepare yourself and your passenger: • This vehicle is designed to put both feet flat on the floorboard while seated upright with a valid motor vehicle license. Both driver and passenger should wear an approved motorcycle helmet that fits properly. Never carry passengers in the cargo bed. • Both driver and passenger should wear seat belts properly. • Both driver and passenger must be...
Owners Manual
Page 43
Cargo bed release lever To lift Push down the cargo bed release lever on the left or right side of pinch points, lower the cargo bed slowly to its original position and be sure it stops. 4-16 Do not hold onto the cage/frame while closing the bed. 1. WARNING! Lifting and lowering the cargo bed To lower With hands and fingers clear of the vehicle, and then slowly lift up the cargo bed until it is locked into place. Keep hands, body, and other people away from pinch points when lowering bed.
Cargo bed release lever To lift Push down the cargo bed release lever on the left or right side of pinch points, lower the cargo bed slowly to its original position and be sure it stops. 4-16 Do not hold onto the cage/frame while closing the bed. 1. WARNING! Lifting and lowering the cargo bed To lower With hands and fingers clear of the vehicle, and then slowly lift up the cargo bed until it is locked into place. Keep hands, body, and other people away from pinch points when lowering bed.
Owners Manual
Page 50
... brake fluid: DOT 4 Brake fluid leakage Check to make sure they are applied. If there is incorrect, have the vehicle inspected by a Yamaha dealer. Brake fluid level Check the brake fluid level. EVU00390 Front and rear brakes Brake pedal Check for one minute. Test the brakes at the start of the pipe joints or the brake fluid reservoir. Brake operation Check the operation of the brakes at slow speed after starting out...
... brake fluid: DOT 4 Brake fluid leakage Check to make sure they are applied. If there is incorrect, have the vehicle inspected by a Yamaha dealer. Brake fluid level Check the brake fluid level. EVU00390 Front and rear brakes Brake pedal Check for one minute. Test the brakes at the start of the pipe joints or the brake fluid reservoir. Brake operation Check the operation of the brakes at slow speed after starting out...
Owners Manual
Page 55
... that the seat belts are working properly after a crash, have them inspected and any dirt or mud that the accelerator pedal operates correctly. It must move smoothly when pulled out and retract on level ground. A crash can damage the restraint systems in a crash. EVU00450 Accelerator pedal Check to the Service Manual for correct tightening torque. 5-8 Take the vehicle to a Yamaha dealer...
... that the seat belts are working properly after a crash, have them inspected and any dirt or mud that the accelerator pedal operates correctly. It must move smoothly when pulled out and retract on level ground. A crash can damage the restraint systems in a crash. EVU00450 Accelerator pedal Check to the Service Manual for correct tightening torque. 5-8 Take the vehicle to a Yamaha dealer...
Owners Manual
Page 60
Do not operate it is applied. Starting a cold engine 1. If the neutral indicator light does not come on , ask a Yamaha dealer to time. Vary the speed of heat. Shift the drive select lever into neutral before starting the engine. 6-2 After break-in: The vehicle may now be started in any abnormality is in the neutral position, the neutral indicator light should be followed with a substantial rest...
Do not operate it is applied. Starting a cold engine 1. If the neutral indicator light does not come on , ask a Yamaha dealer to time. Vary the speed of heat. Shift the drive select lever into neutral before starting the engine. 6-2 After break-in: The vehicle may now be started in any abnormality is in the neutral position, the neutral indicator light should be followed with a substantial rest...
Owners Manual
Page 65
..., ask a Yamaha dealer to the rear while backing. Stop the vehicle. Check behind you . Press the accelerator pedal gradually and continue to watch to inspect the reverse indicator light electrical circuit. 6-7 1. Shift from neutral to the synchronizing mechanism in reverse, the reverse indicator light should be on until the vehicle starts moving the drive select lever along the shift guide. Drive select lever...
..., ask a Yamaha dealer to the rear while backing. Stop the vehicle. Check behind you . Press the accelerator pedal gradually and continue to watch to inspect the reverse indicator light electrical circuit. 6-7 1. Shift from neutral to the synchronizing mechanism in reverse, the reverse indicator light should be on until the vehicle starts moving the drive select lever along the shift guide. Drive select lever...
Owners Manual
Page 100
... 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 ITEM ROUTINE Cooling system Air filter elements (engine and air intake duct) Engine oil Engine oil filter cartridge Final gear oil Differential gear oil Front brake* Rear brake* Accelerator pedal* V-belt* Wheels* Wheel bearings* Front and rear suspension* Steering system* Rear upper and lower knuckle pivots* Check coolant leakage. Replace coolant every 24 months. Correct if necessary. Check operation and free play. Clean...
... 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 ITEM ROUTINE Cooling system Air filter elements (engine and air intake duct) Engine oil Engine oil filter cartridge Final gear oil Differential gear oil Front brake* Rear brake* Accelerator pedal* V-belt* Wheels* Wheel bearings* Front and rear suspension* Steering system* Rear upper and lower knuckle pivots* Check coolant leakage. Replace coolant every 24 months. Correct if necessary. Check operation and free play. Clean...
Owners Manual
Page 134
... the console. 10. Close the hood. 8-39 Locknut 2. Turn the adjusting nut in direction a to increase the free play or in place. Reinstall the seats. If necessary, adjust the brake light switch as follows. 1. To make the brake light come on earlier, turn the adjusting nut in direction a. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 2. Tighten the locknut. 9. Turn...
... the console. 10. Close the hood. 8-39 Locknut 2. Turn the adjusting nut in direction a to increase the free play or in place. Reinstall the seats. If necessary, adjust the brake light switch as follows. 1. To make the brake light come on earlier, turn the adjusting nut in direction a. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 2. Tighten the locknut. 9. Turn...
Owners Manual
Page 135
Adjusting nut Lubricate the cable ends. Recommended lubricant: Lithium-soap-based grease 8-40 Corrosion can also become frayed or kinked. 1. Brake light switch 2. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. EVU00890 Cable inspection and lubrication WARNING Damaged cables could restrict operation, which may cause an accident or injury. Cables can result when the outer covering of control cables becomes damaged. Inspect control cables frequently and replace damaged cables.
Adjusting nut Lubricate the cable ends. Recommended lubricant: Lithium-soap-based grease 8-40 Corrosion can also become frayed or kinked. 1. Brake light switch 2. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. EVU00890 Cable inspection and lubrication WARNING Damaged cables could restrict operation, which may cause an accident or injury. Cables can result when the outer covering of control cables becomes damaged. Inspect control cables frequently and replace damaged cables.
Owners Manual
Page 145
... the electrical circuit in place of the specified amperage. Main fuse 2. Four-wheel-drive motor fuse Signaling system fuse Backup fuse (for odometer and clock) Carburetor warmer fuse 10. Turn the key to a fire. 1. 3. 5. 7. 8. 9. Never use a fuse of the specified amperage. Always use any material in question. Spare main fuse Headlight fuse 4. NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Ignition fuse Auxiliary DC jack fuse 6. Spare fuse...
... the electrical circuit in place of the specified amperage. Main fuse 2. Four-wheel-drive motor fuse Signaling system fuse Backup fuse (for odometer and clock) Carburetor warmer fuse 10. Turn the key to a fire. 1. 3. 5. 7. 8. 9. Never use a fuse of the specified amperage. Always use any material in question. Spare main fuse Headlight fuse 4. NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Ignition fuse Auxiliary DC jack fuse 6. Spare fuse...
Owners Manual
Page 146
... fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Carburetor warmer fuse: Four-wheel-drive motor fuse: Backup fuse: 30.0 A 15.0 A 10.0 A 10.0 A 10.0 A 10.0 A 3.0 A 10.0 A Replacing a headlight bulb If a headlight bulb burns out, replace it off. 3. Lift the hood up. (See pages 8-7-8-8 for hood opening and closing procedures.) 2. Remove the cover at the rear of the headlight by pulling it as follows. 1. Reinstall the battery compartment cover. 6. Cover at the rear of the headlight 8-51 Close the hood...
... fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Carburetor warmer fuse: Four-wheel-drive motor fuse: Backup fuse: 30.0 A 15.0 A 10.0 A 10.0 A 10.0 A 10.0 A 3.0 A 10.0 A Replacing a headlight bulb If a headlight bulb burns out, replace it off. 3. Lift the hood up. (See pages 8-7-8-8 for hood opening and closing procedures.) 2. Remove the cover at the rear of the headlight by pulling it as follows. 1. Reinstall the battery compartment cover. 6. Cover at the rear of the headlight 8-51 Close the hood...
Owners Manual
Page 155
... expensive repair bills have reduced stopping ability, increasing the chance of wheel bearings, brakes, transmission seals and electrical devices. Before cleaning the vehicle: a. Make sure the spark plug and all filler caps are properly installed. 2. If the engine case is excessively greasy, apply degreaser with a garden hose. Do not apply degreaser to prevent water entry. CLEANING AND STORAGE A. Block off with a paint brush. WARNING! NOTICE: Excessive water pressure...
... expensive repair bills have reduced stopping ability, increasing the chance of wheel bearings, brakes, transmission seals and electrical devices. Before cleaning the vehicle: a. Make sure the spark plug and all filler caps are properly installed. 2. If the engine case is excessively greasy, apply degreaser with a garden hose. Do not apply degreaser to prevent water entry. CLEANING AND STORAGE A. Block off with a paint brush. WARNING! NOTICE: Excessive water pressure...
Owners Manual
Page 163
Model Bulb voltage, wattage × quantity: Headlight Tail/brake light Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light On-Command four-wheel-drive/differential gear lock indicator On-Command differential gear lock indicator light High-range indicator light Low-range indicator light Specified fuses: Main fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive motor fuse Carburetor warmer fuse Signaling system fuse Backup fuse 10-6 YXR66FW 12 V 30.0 W/30.0 W × 2 12 V 5.0 W/21.0 W × 2 ...
Model Bulb voltage, wattage × quantity: Headlight Tail/brake light Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light On-Command four-wheel-drive/differential gear lock indicator On-Command differential gear lock indicator light High-range indicator light Low-range indicator light Specified fuses: Main fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive motor fuse Carburetor warmer fuse Signaling system fuse Backup fuse 10-6 YXR66FW 12 V 30.0 W/30.0 W × 2 12 V 5.0 W/21.0 W × 2 ...
Owners Manual
Page 169
... 2006 and later model Yamaha Side × Side vehicle covered by this warranty. EVU01081 YAMAHA MOTOR CORPORATION, U.S.A. DURING THE PERIOD OF WARRANTY any part adjudged defective by an authorized Yamaha Side × Side Vehicle dealer. Competition or racing use. c. e. Accident or collision damage. g. such as to any subsequent purchaser(s), it is designed, built, and equipped so as spark plugs, oil, oil filter, air filter, and brake pads. THE CUSTOMER...
... 2006 and later model Yamaha Side × Side vehicle covered by this warranty. EVU01081 YAMAHA MOTOR CORPORATION, U.S.A. DURING THE PERIOD OF WARRANTY any part adjudged defective by an authorized Yamaha Side × Side Vehicle dealer. Competition or racing use. c. e. Accident or collision damage. g. such as to any subsequent purchaser(s), it is designed, built, and equipped so as spark plugs, oil, oil filter, air filter, and brake pads. THE CUSTOMER...