Owners Manual
Page 6
... DC jack ...5-11 Shroud and covers ...5-12 Drive guard ...5-13 V-belt holders ...5-13 Storage compartment ...5-13 Rear carrier ...5-13 PRE-OPERATION CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 Engine oil level ...6-3 Coolant ...6-4 Throttle lever ...6-5 Throttle override system (T.O.R.S.) ...6-5 Brake ...6-6 Brake fluid leakage ...6-7 V-belt ...6-7 Drive guard ...6-7 Drive track ...6-8 51-mm (2.0-in) high-profile pattern drive track ...6-8 Slide runners ...6-9 Skis and ski runners ...6-9 Steering system...6-10 Lights ...6-10 Air filter ...6-11 Fittings and fasteners ...6-12 Tool kit and...
... DC jack ...5-11 Shroud and covers ...5-12 Drive guard ...5-13 V-belt holders ...5-13 Storage compartment ...5-13 Rear carrier ...5-13 PRE-OPERATION CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 Engine oil level ...6-3 Coolant ...6-4 Throttle lever ...6-5 Throttle override system (T.O.R.S.) ...6-5 Brake ...6-6 Brake fluid leakage ...6-7 V-belt ...6-7 Drive guard ...6-7 Drive track ...6-8 51-mm (2.0-in) high-profile pattern drive track ...6-8 Slide runners ...6-9 Skis and ski runners ...6-9 Steering system...6-10 Lights ...6-10 Air filter ...6-11 Fittings and fasteners ...6-12 Tool kit and...
Owners Manual
Page 7
... Replacing the V-belt ...8-16 Checking the drive chain housing oil level and the drive chain tension ...8-19 Checking the brake pads...8-20 Checking the parking brake pads...8-20 Checking the brake fluid level...8-21 Changing the brake fluid...8-22 Suspension...8-22 Adjusting the drive track ...8-32 Aligning the skis...8-34 Lubrication ...8-35 Replacing a headlight bulb ...8-36 Adjusting the headlight beams ...8-37 Battery ...8-37 Replacing a fuse...8-38 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM...
... Replacing the V-belt ...8-16 Checking the drive chain housing oil level and the drive chain tension ...8-19 Checking the brake pads...8-20 Checking the parking brake pads...8-20 Checking the brake fluid level...8-21 Changing the brake fluid...8-22 Suspension...8-22 Adjusting the drive track ...8-32 Aligning the skis...8-34 Lubrication ...8-35 Replacing a headlight bulb ...8-36 Adjusting the headlight beams ...8-37 Battery ...8-37 Replacing a fuse...8-38 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM...
Owners Manual
Page 8
... a result of owner abuse and/or lack of the snowmobile's warranty period. Lack of purchase, plus a special early-season extension (if applicable). 2. YAMAHA MOTOR CORPORATION, U.S.A. All Yamaha snowmobile clutch components are not covered by an authorized Yamaha snowmobile dealer. CW-07E Yamaha Motor Corporation, U.S.A. Modification to normal wear or routine maintenance including oil, spark plugs, clutch drive belts, slide runners, and track. EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation, USA also...
... a result of owner abuse and/or lack of the snowmobile's warranty period. Lack of purchase, plus a special early-season extension (if applicable). 2. YAMAHA MOTOR CORPORATION, U.S.A. All Yamaha snowmobile clutch components are not covered by an authorized Yamaha snowmobile dealer. CW-07E Yamaha Motor Corporation, U.S.A. Modification to normal wear or routine maintenance including oil, spark plugs, clutch drive belts, slide runners, and track. EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation, USA also...
Owners Manual
Page 9
... costs of normal maintenance services, non-warranty repairs, accident and collision damages, as well as to fail, and so on a new Yamaha cannot be covered under warranty. May I do not operate or maintain my new Yamaha exactly as specified in the Owner's Manual instead of the recommended maintenance shown in the Owner's Manual? We do them? No. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND...
... costs of normal maintenance services, non-warranty repairs, accident and collision damages, as well as to fail, and so on a new Yamaha cannot be covered under warranty. May I do not operate or maintain my new Yamaha exactly as specified in the Owner's Manual instead of the recommended maintenance shown in the Owner's Manual? We do them? No. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND...
Owners Manual
Page 10
.... In addition, each manufacturer of a motor vehicle to Yamaha Motor Corporation, U.S.A. CHANGE OF ADDRESS The federal government requires each Yamaha snowmobile dealer is expected to do so, he is held responsible for clarification or assistance. If the dealer is not able to contact Yamaha Motor Corporation, U.S.A., for his setup, service and warranty repair work. Mail to include the model, serial number, names, dates...
.... In addition, each manufacturer of a motor vehicle to Yamaha Motor Corporation, U.S.A. CHANGE OF ADDRESS The federal government requires each Yamaha snowmobile dealer is expected to do so, he is held responsible for clarification or assistance. If the dealer is not able to contact Yamaha Motor Corporation, U.S.A., for his setup, service and warranty repair work. Mail to include the model, serial number, names, dates...
Owners Manual
Page 15
... it returns to carry the OPERATOR ONLY. Apply the parking brake before starting the engine. Severe injury or death may overheat the brake disc and reduce braking ability. 3-1 Before operating 1. Passengers are prohibited. Check the throttle, brake, and steering for use is released. 6. E_8fp.book Page 1 Tuesday, March 28, 2006 4:35 PM ESU00008 3- SAFETY INFORMATION When you ride your snowmobile, you do...
... it returns to carry the OPERATOR ONLY. Apply the parking brake before starting the engine. Severe injury or death may overheat the brake disc and reduce braking ability. 3-1 Before operating 1. Passengers are prohibited. Check the throttle, brake, and steering for use is released. 6. E_8fp.book Page 1 Tuesday, March 28, 2006 4:35 PM ESU00008 3- SAFETY INFORMATION When you ride your snowmobile, you do...
Owners Manual
Page 17
...replace safety and instruction labels, as ice and hard-packed snow require much longer stopping distances. Always refer to the "STORAGE" section if the snowmobile is to cool off before storing the snowmobile in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, an open flame, sparks... cause loss of fuel, have an accident, or damage your snowmobile unsafe for use on surfaces other snowmobilers when going on its left side for an extended period. 5. Allow the engine to release the throttle and apply the brake gently-not suddenly....
...replace safety and instruction labels, as ice and hard-packed snow require much longer stopping distances. Always refer to the "STORAGE" section if the snowmobile is to cool off before storing the snowmobile in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, an open flame, sparks... cause loss of fuel, have an accident, or damage your snowmobile unsafe for use on surfaces other snowmobilers when going on its left side for an extended period. 5. Allow the engine to release the throttle and apply the brake gently-not suddenly....
Owners Manual
Page 19
... K L M N Windshield Steering handlebar Seat Frame Storage compartment Rear carrier (RX10M/RX10MS) Slide rail suspension Rear suspension damping force remote adjustment dial (RX10R/ RXW10) Drive track Skis Headlights Shroud Tail/brake lights Strap (RX10M/RX10MS) Snow flap Brake lever Parking brake lever Grip warmer adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever (RX10R/RX10RTR/ RXW10) Main switch O P Q R S T U V W X Y Z [ \ ] _ a b c d Auxiliary DC jack Tachometer Mode button (not applicable) Reset button Select button Fuel...
... K L M N Windshield Steering handlebar Seat Frame Storage compartment Rear carrier (RX10M/RX10MS) Slide rail suspension Rear suspension damping force remote adjustment dial (RX10R/ RXW10) Drive track Skis Headlights Shroud Tail/brake lights Strap (RX10M/RX10MS) Snow flap Brake lever Parking brake lever Grip warmer adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever (RX10R/RX10RTR/ RXW10) Main switch O P Q R S T U V W X Y Z [ \ ] _ a b c d Auxiliary DC jack Tachometer Mode button (not applicable) Reset button Select button Fuel...
Owners Manual
Page 20
... spring-loaded, the snowmobile will decelerate, and the engine will increase the engine speed and cause engagement of the snowmobile by varying the throttle position. The key can be removed only in this position. 2 "ON" The ignition circuit is switched off. CAUTION: @ Release the switch immediately after the engine starts. @ NOTE: @ The headlights, meter lights, and taillights come on . Regulate the speed of the drive system. The starter motor starts...
... spring-loaded, the snowmobile will decelerate, and the engine will increase the engine speed and cause engagement of the snowmobile by varying the throttle position. The key can be removed only in this position. 2 "ON" The ignition circuit is switched off. CAUTION: @ Release the switch immediately after the engine starts. @ NOTE: @ The headlights, meter lights, and taillights come on . Regulate the speed of the drive system. The starter motor starts...
Owners Manual
Page 21
... ESU00361 Engine overheating prevention system This model is equipped with an engine overheating prevention system to use the specified spark plug and spark plug cap. NOTE: The engine can be started after it shuts off to the idle position when the throttle lever is released. Otherwise, the T.O.R.S. will not work properly. @ 5-2 Be sure to prevent overheating when the engine is designed to interrupt the fuel injection and keep the engine speed...
... ESU00361 Engine overheating prevention system This model is equipped with an engine overheating prevention system to use the specified spark plug and spark plug cap. NOTE: The engine can be started after it shuts off to the idle position when the throttle lever is released. Otherwise, the T.O.R.S. will not work properly. @ 5-2 Be sure to prevent overheating when the engine is designed to interrupt the fuel injection and keep the engine speed...
Owners Manual
Page 47
.... The V-belt clutch will start to accelerate. Improper use of the brake can be rewarded with the operation of its controls. @ Braking When slowing down or stopping, release the throttle and apply the brake gently-not suddenly. Also, read the Snowmobiler's Safety Handbook that is supplied with your snowmobile and all warning and caution labels on pages 8-1-8-4. Once the engine has warmed...
.... The V-belt clutch will start to accelerate. Improper use of the brake can be rewarded with the operation of its controls. @ Braking When slowing down or stopping, release the throttle and apply the brake gently-not suddenly. Also, read the Snowmobiler's Safety Handbook that is supplied with your snowmobile and all warning and caution labels on pages 8-1-8-4. Once the engine has warmed...
Owners Manual
Page 48
...sharp drops, or other vehicles or people which may cause the snowmobile to turning. When the snowmobile is pointed downhill, mount your snowmobile begins to tip while turning, lean more into the turn gets sharper or is the key to tip. WARNING @ Side hills and steep...28, 2006 4:35 PM Turning Riding uphill For most snow surfaces, "body English" is made at low speeds many times, in tighter curves. Restart the engine, release the parking brake, and descend the hill. As you start the climb, and then reduce the throttle to perform it at all times. On climbs straight up...
...sharp drops, or other vehicles or people which may cause the snowmobile to turning. When the snowmobile is pointed downhill, mount your snowmobile begins to tip while turning, lean more into the turn gets sharper or is the key to tip. WARNING @ Side hills and steep...28, 2006 4:35 PM Turning Riding uphill For most snow surfaces, "body English" is made at low speeds many times, in tighter curves. Restart the engine, release the parking brake, and descend the hill. As you start the climb, and then reduce the throttle to perform it at all times. On climbs straight up...
Owners Manual
Page 56
The most efficient condition possible. ESPECIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELATED TO EMISSIONS CONTROL. YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES. Adjust clearance when engine Every 40,000 km (25,000 mi) is an obligation of the owner. Maintenance, replacement, or repair of snowmobile inspection, adjustment, and lubrication are not familiar with maintenance work, have a Yamaha dealer do it for you...
The most efficient condition possible. ESPECIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELATED TO EMISSIONS CONTROL. YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES. Adjust clearance when engine Every 40,000 km (25,000 mi) is an obligation of the owner. Maintenance, replacement, or repair of snowmobile inspection, adjustment, and lubrication are not familiar with maintenance work, have a Yamaha dealer do it for you...
Owners Manual
Page 57
...; Replace if necessary. Check and adjust engine idle speed. Replace. Check for cracks or damage. Check for leakage. Throttle lever (handlebar side) Throttle override system (T.O.R.S.) Engine stop switch Drive guard Check operation. ∗ Repair if necessary. G G G G G 8-9 ∗ It is recommended that these items be serviced by a Yamaha dealer. 8-2 Check coolant level. (recovery tank) 6-3-6-4 8-12-8-14 G G Engine coolant Check coolant level. (reservoir tank) ∗ Air bleed the cooling system if necessary. Tighten or replace gasket...
...; Replace if necessary. Check and adjust engine idle speed. Replace. Check for cracks or damage. Check for leakage. Throttle lever (handlebar side) Throttle override system (T.O.R.S.) Engine stop switch Drive guard Check operation. ∗ Repair if necessary. G G G G G 8-9 ∗ It is recommended that these items be serviced by a Yamaha dealer. 8-2 Check coolant level. (recovery tank) 6-3-6-4 8-12-8-14 G G Engine coolant Check coolant level. (reservoir tank) ∗ Air bleed the cooling system if necessary. Tighten or replace gasket...
Owners Manual
Page 58
...; Replace brake fluid. Check deflection, and for wear and damage. ∗ Replace if necessary. Check operation and fluid leakage. ∗ Adjust free play . Check engagement and shift speed. Inspect sheaves for damage. ∗ Replace if necessary. Check operation. ∗ Adjust toe-out if necessary. Replace bulbs if necessary. G G G G G G G G ∗ Disc brake installation Drive chain oil Drive chain Skis and ski runners Steering system Strap (RX10M/RX10MS) Lights ∗ Battery...
...; Replace brake fluid. Check deflection, and for wear and damage. ∗ Replace if necessary. Check operation and fluid leakage. ∗ Adjust free play . Check engagement and shift speed. Inspect sheaves for damage. ∗ Replace if necessary. Check operation. ∗ Adjust toe-out if necessary. Replace bulbs if necessary. G G G G G G G G ∗ Disc brake installation Drive chain oil Drive chain Skis and ski runners Steering system Strap (RX10M/RX10MS) Lights ∗ Battery...
Owners Manual
Page 94
.... @ 8-39 Replace the blown fuse with one of the headlight unit. 13. Specified fuses: 40 A 0Main fuse: 10 A AFuel injection system fuse: 20 A B"HEAD" (Headlight) fuse: 10 A C"SIG" (Signal) fuse: 3A D"DC TERM" (Auxiliary DC jack) fuse: 20 A E"IGN" (Ignition) fuse: 3A F"BACK UP" (Backup) fuse: 4A G"FAN" (Radiator fan) fuse: H"ECS" (Electronically controlled rear shock absorber) fuse: 10 A (not applicable) I Spare fuses (20 A, 10 A, 4 A, 3 A) 10. NOTE: @ If the fuse immediately blows again, ask a Yamaha dealer...
.... @ 8-39 Replace the blown fuse with one of the headlight unit. 13. Specified fuses: 40 A 0Main fuse: 10 A AFuel injection system fuse: 20 A B"HEAD" (Headlight) fuse: 10 A C"SIG" (Signal) fuse: 3A D"DC TERM" (Auxiliary DC jack) fuse: 20 A E"IGN" (Ignition) fuse: 3A F"BACK UP" (Backup) fuse: 4A G"FAN" (Radiator fan) fuse: H"ECS" (Electronically controlled rear shock absorber) fuse: 10 A (not applicable) I Spare fuses (20 A, 10 A, 4 A, 3 A) 10. NOTE: @ If the fuse immediately blows again, ask a Yamaha dealer...
Owners Manual
Page 95
... ...Disconnect the throttle switch connectors and connect the wire harness connectors together to jump-start 1. G Worn or damaged gasket ...Replace gasket. Due to inspect. in tank ...Supply fuel. Starting the engine with carbon or are wet ...Remove carbon or wipe the spark plugs dry; Do not use the connecting leads for jump-starting the snowmobile. G Faulty ignition system ...Ask a Yamaha dealer to the rubber engine mounting, the snowmobile frame...
... ...Disconnect the throttle switch connectors and connect the wire harness connectors together to jump-start 1. G Worn or damaged gasket ...Replace gasket. Due to inspect. in tank ...Supply fuel. Starting the engine with carbon or are wet ...Remove carbon or wipe the spark plugs dry; Do not use the connecting leads for jump-starting the snowmobile. G Faulty ignition system ...Ask a Yamaha dealer to the rubber engine mounting, the snowmobile frame...
Owners Manual
Page 97
... 4:35 PM 8. Faulty spark plugs ...Clean or replace the spark plugs. 3. Engine overheats 1. Air in the drive track, or slide runners have melted to the slide metal due to inspect. WARNING @ Be sure to inspect. 3. Engine power is flashing ...Warm the engine up. 2. Improper fuel flow ...See A.1. Incorrect V-belt clutch settings for altitude or conditions ...Ask a Yamaha dealer to inspect. Leaking coolant ...Ask a Yamaha dealer to inspect. Drive track does not...
... 4:35 PM 8. Faulty spark plugs ...Clean or replace the spark plugs. 3. Engine overheats 1. Air in the drive track, or slide runners have melted to the slide metal due to inspect. WARNING @ Be sure to inspect. 3. Engine power is flashing ...Warm the engine up. 2. Improper fuel flow ...See A.1. Incorrect V-belt clutch settings for altitude or conditions ...Ask a Yamaha dealer to inspect. Leaking coolant ...Ask a Yamaha dealer to inspect. Drive track does not...
Owners Manual
Page 99
.... 2. Lubrication Lubricate moving parts, suspension linkage, and pivot points. This can actually increase the chance for water to painted surfaces. Apply suitable protectants to the exterior of the battery once a month, and charge it as necessary. Check the condition of the engine, drive track, and to remove the intake silencer and squirt oil into the throttle bodies while the engine is above 0 °...
.... 2. Lubrication Lubricate moving parts, suspension linkage, and pivot points. This can actually increase the chance for water to painted surfaces. Apply suitable protectants to the exterior of the battery once a month, and charge it as necessary. Check the condition of the engine, drive track, and to remove the intake silencer and squirt oil into the throttle bodies while the engine is above 0 °...
Owners Manual
Page 105
...regulator Main switch Main fuse Fuel injection system fuse Starter relay Starter motor Red (+) jumper lead Battery Black (-) jumper lead Diode Engine stop switch Throttle switch Engine control unit Oil pressure switch Thumb warmer Grip warmer "ECS" (Electronically controlled rear shock absorber) fuse Sub-wire harness Ignition coil Spark plug Fuel injection relay Injector Fuel pump Throttle position sensor Intake air pressure sensor Speed sensor Camshaft sensor Barometric pressure sensor Thermo unit Air temperature sensor Grip warmer adjustment switch Thumb warmer adjustment switch Frame ground...
...regulator Main switch Main fuse Fuel injection system fuse Starter relay Starter motor Red (+) jumper lead Battery Black (-) jumper lead Diode Engine stop switch Throttle switch Engine control unit Oil pressure switch Thumb warmer Grip warmer "ECS" (Electronically controlled rear shock absorber) fuse Sub-wire harness Ignition coil Spark plug Fuel injection relay Injector Fuel pump Throttle position sensor Intake air pressure sensor Speed sensor Camshaft sensor Barometric pressure sensor Thermo unit Air temperature sensor Grip warmer adjustment switch Thumb warmer adjustment switch Frame ground...