Owners Manual
Page 3
... to the recommended maintenance schedules and operating instructions contained within this manual. It represents the high degree of craftsmanship and reliability that you have made Yamaha a leader in the production of the motorcycle. If you and your motorcycle, please consult a Yamaha dealer. This model is important that have any questions concerning the operation or maintenance of the Yamaha Road Star™.
... to the recommended maintenance schedules and operating instructions contained within this manual. It represents the high degree of craftsmanship and reliability that you have made Yamaha a leader in the production of the motorcycle. If you and your motorcycle, please consult a Yamaha dealer. This model is important that have any questions concerning the operation or maintenance of the Yamaha Road Star™.
Owners Manual
Page 7
... oil ...6-13 Cleaning the air filter element ...6-15 Carburetor ...6-16 Checking the throttle cable free play ...6-17 Valve clearance ...6-17 Tires (For spoke wheel model) ...6-17 Tires (For cast wheel models) ...6-19 Spoke wheels ...6-22 Cast wheels ...6-22 Accessories and replacement parts ...6-22 Adjusting the clutch lever free play ...6-23 Adjusting the brake lever free play ...6-24 Adjusting the rear brake light switch ...6-25 Checking the front and rear brake pads ...6-25 Checking the brake fluid...
... oil ...6-13 Cleaning the air filter element ...6-15 Carburetor ...6-16 Checking the throttle cable free play ...6-17 Valve clearance ...6-17 Tires (For spoke wheel model) ...6-17 Tires (For cast wheel models) ...6-19 Spoke wheels ...6-22 Cast wheels ...6-22 Accessories and replacement parts ...6-22 Adjusting the clutch lever free play ...6-23 Adjusting the brake lever free play ...6-24 Adjusting the rear brake light switch ...6-25 Checking the front and rear brake pads ...6-25 Checking the brake fluid...
Owners Manual
Page 8
... the steering ...6-32 Checking the wheel bearings ...6-33 Battery ...6-33 Replacing the fuses ...6-35 Replacing the headlight bulb ...6-36 Tail/brake light ...6-37 Replacing a turn signal light bulb ...6-38 Replacing a license plate light bulb ...6-38 Supporting the motorcycle ...6-39 Troubleshooting ...6-39 Troubleshooting chart ...6-40 MOTORCYCLE CARE AND STORAGE ...7-1 Care ...7-1 Storage ...7-4 SPECIFICATIONS ...8-1 CONSUMER INFORMATION ...9-1 Identification numbers ...9-1 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 YAMAHA MOTOR CORPORATION...
... the steering ...6-32 Checking the wheel bearings ...6-33 Battery ...6-33 Replacing the fuses ...6-35 Replacing the headlight bulb ...6-36 Tail/brake light ...6-37 Replacing a turn signal light bulb ...6-38 Replacing a license plate light bulb ...6-38 Supporting the motorcycle ...6-39 Troubleshooting ...6-39 Troubleshooting chart ...6-40 MOTORCYCLE CARE AND STORAGE ...7-1 Care ...7-1 Storage ...7-4 SPECIFICATIONS ...8-1 CONSUMER INFORMATION ...9-1 Identification numbers ...9-1 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 YAMAHA MOTOR CORPORATION...
Owners Manual
Page 10
... Modifications made to use . Use extra care when riding a motorcycle that covers your motorcycle illegal to this motorcycle not approved by road and traffic conditions. • Always signal before turning or changing lanes. Wind in the prevention or reduction of head injuries. SAFETY INFORMATION wide on a turn due to an impairment of vision which could delay seeing a hazard...
... Modifications made to use . Use extra care when riding a motorcycle that covers your motorcycle illegal to this motorcycle not approved by road and traffic conditions. • Always signal before turning or changing lanes. Wind in the prevention or reduction of head injuries. SAFETY INFORMATION wide on a turn due to an impairment of vision which could delay seeing a hazard...
Owners Manual
Page 11
...performance of the opera- 1 Accessories Genuine Yamaha accessories have been specifically designed for use on both sides of the motorcycle to distribute the weight as evenly as possible on this weight limit, keep the following guidelines in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors. • Accessories fitted to lift...) When loading within this motorcycle. G Shifting weights can create unstable handling or slow steering response. Use extreme caution when selecting and...
...performance of the opera- 1 Accessories Genuine Yamaha accessories have been specifically designed for use on both sides of the motorcycle to distribute the weight as evenly as possible on this weight limit, keep the following guidelines in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors. • Accessories fitted to lift...) When loading within this motorcycle. G Shifting weights can create unstable handling or slow steering response. Use extreme caution when selecting and...
Owners Manual
Page 12
... over , gasoline may be hot, therefore, park the motorcycle in a place where pedestrians or children are not recommended. If any length of time in another vehicle, make sure that it could cause a dangerous loss of the motorcycle's electrical system, an electric failure could result, which could catch fire. Always operate your clothes. If electrical accessories exceed the capacity of lights or engine power.
... over , gasoline may be hot, therefore, park the motorcycle in a place where pedestrians or children are not recommended. If any length of time in another vehicle, make sure that it could cause a dangerous loss of the motorcycle's electrical system, an electric failure could result, which could catch fire. Always operate your clothes. If electrical accessories exceed the capacity of lights or engine power.
Owners Manual
Page 21
.... 2. Turn. Push the key in , and then turn the key to "OFF" or "LOCK" while the vehicle is moving, otherwise the electrical systems will be removed. 3-1 Turn. The main switch/steering lock controls the ignition and lighting systems, and is stopped before turning the key to "OFF" or "LOCK". 1. WARNING Never turn it to "OFF" while still pushing it . 3. The key can be started. INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 Main switch/steering lock LOCK The steering is locked...
.... 2. Turn. Push the key in , and then turn the key to "OFF" or "LOCK" while the vehicle is moving, otherwise the electrical systems will be removed. 3-1 Turn. The main switch/steering lock controls the ignition and lighting systems, and is stopped before turning the key to "OFF" or "LOCK". 1. WARNING Never turn it to "OFF" while still pushing it . 3. The key can be started. INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 Main switch/steering lock LOCK The steering is locked...
Owners Manual
Page 22
... will flash eight times, and then go off for 3.0 seconds. When this occurs, have a Yamaha dealer check the vehicle. 3-2 If this occurs, turn signal switch is corrected: The fuel level warning light will be checked by turning the key to the "RES" position and refuel as soon as possible. " " EAU11020 Engine trouble warning light " " This warning light comes on or flashes when an electrical circuit monitoring the...
... will flash eight times, and then go off for 3.0 seconds. When this occurs, have a Yamaha dealer check the vehicle. 3-2 If this occurs, turn signal switch is corrected: The fuel level warning light will be checked by turning the key to the "RES" position and refuel as soon as possible. " " EAU11020 Engine trouble warning light " " This warning light comes on or flashes when an electrical circuit monitoring the...
Owners Manual
Page 25
... starter. Start switch " " / " 3-5 To signal a left-hand turn signal lights will not self-cancel while you are stopped at an intersection. Engine stop the engine in after the vehicle has traveled both about 150 m (490 ft) and for approximately 15 seconds. INSTRUMENT AND CONTROL FUNCTIONS EAU12343 EAU12400 EAU12500 Handlebar switches Left Dimmer switch " / " Set this switch to " " before starting the engine. 1. Turn signal switch " / " 3. When released, the switch returns to the center position. Engine...
... starter. Start switch " " / " 3-5 To signal a left-hand turn signal lights will not self-cancel while you are stopped at an intersection. Engine stop the engine in after the vehicle has traveled both about 150 m (490 ft) and for approximately 15 seconds. INSTRUMENT AND CONTROL FUNCTIONS EAU12343 EAU12400 EAU12500 Handlebar switches Left Dimmer switch " / " Set this switch to " " before starting the engine. 1. Turn signal switch " / " 3. When released, the switch returns to the center position. Engine...
Owners Manual
Page 42
... RIDING POINTS EAU15950 EAU16390 EWA10270 WARNING G Starting and warming up a cold engine In order for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of control. Do not crank the engine more than 10 seconds on or flashes 5-1 Turn the key to "ON". 2. Shift the transmission into the neutral position. NOTE: When the transmission is in a possible loss of...
... RIDING POINTS EAU15950 EAU16390 EWA10270 WARNING G Starting and warming up a cold engine In order for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of control. Do not crank the engine more than 10 seconds on or flashes 5-1 Turn the key to "ON". 2. Shift the transmission into the neutral position. NOTE: When the transmission is in a possible loss of...
Owners Manual
Page 44
..., etc. Shift the transmission into second gear. (Make sure not to shift the transmission into first gear. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to slow the motorcycle. 2. Apply both the front and the rear brakes to the next higher gear. If the engine is running. Always use the brakes to disengage the clutch. 2. Shift the transmission into the...
..., etc. Shift the transmission into second gear. (Make sure not to shift the transmission into first gear. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to slow the motorcycle. 2. Apply both the front and the rear brakes to the next higher gear. If the engine is running. Always use the brakes to disengage the clutch. 2. Shift the transmission into the...
Owners Manual
Page 49
...) 6 5 * Crankcase breather system Idle speed √ √ √ √ √ √ √ √ √ 6 * 7 * Exhaust system Evaporative emission control system (For California only) 8 * √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-3 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for damage. • Replace if necessary. √ √ 3 Spark plugs Replace. ITEM ROUTINE 600 mi...
...) 6 5 * Crankcase breather system Idle speed √ √ √ √ √ √ √ √ √ 6 * 7 * Exhaust system Evaporative emission control system (For California only) 8 * √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-3 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for damage. • Replace if necessary. √ √ 3 Spark plugs Replace. ITEM ROUTINE 600 mi...
Owners Manual
Page 52
... free play if necessary. • Lubricate the throttle grip housing and cable. 6-6 √ √ 19 * Shock absorber assembly Rear suspension link pivots Engine oil Engine oil filter cartridge √ √ √ √ √ √ 20 * 21 √ √ √ √ √ √ √ 6 22 * 23 * Transfer case oil Change. √ Change. 24 * Front and rear brake switches Control cables √ √ √ √ √ √ √ √...
... free play if necessary. • Lubricate the throttle grip housing and cable. 6-6 √ √ 19 * Shock absorber assembly Rear suspension link pivots Engine oil Engine oil filter cartridge √ √ √ √ √ √ 20 * 21 √ √ √ √ √ √ √ 6 22 * 23 * Transfer case oil Change. √ Change. 24 * Front and rear brake switches Control cables √ √ √ √ √ √ √ √...
Owners Manual
Page 59
... any leakage is leaking, immediately turn it off. 13. PERIODIC MAINTENANCE AND MINOR REPAIR 12. In addition, the transfer case oil level should be checked for several times, and then turn the engine off , and then check the oil level and correct it for the cause. 16. Remove the engine oil filler cap, and then gradually fill the oil tank with a diesel specification of "CD" or...
... any leakage is leaking, immediately turn it off. 13. PERIODIC MAINTENANCE AND MINOR REPAIR 12. In addition, the transfer case oil level should be checked for several times, and then turn the engine off , and then check the oil level and correct it for the cause. 16. Remove the engine oil filler cap, and then gradually fill the oil tank with a diesel specification of "CD" or...
Owners Manual
Page 64
... glass fragments in ) EWA10560 WARNING G 6 G WARNING Proper loading of your vehicle is cracked, contact a Yamaha dealer immediately and have a Yamaha dealer replace the tire immediately. Securely pack your tires. It is dangerous to ride with a highquality product. PERIODIC MAINTENANCE AND MINOR REPAIR Tire air pressure (measured on cold tires): 0-90 kg (0-198 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36...
... glass fragments in ) EWA10560 WARNING G 6 G WARNING Proper loading of your vehicle is cracked, contact a Yamaha dealer immediately and have a Yamaha dealer replace the tire immediately. Securely pack your tires. It is dangerous to ride with a highquality product. PERIODIC MAINTENANCE AND MINOR REPAIR Tire air pressure (measured on cold tires): 0-90 kg (0-198 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36...
Owners Manual
Page 65
.../D404 Tires (For cast wheel models) To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EWA11010 WARNING Tire inflation pressure should be of the same make and design, otherwise the handling characteristics of the vehicle cannot be checked and adjusted when the temperature of cargo, rider, passenger, and accessories (windshield, saddlebags...
.../D404 Tires (For cast wheel models) To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EWA11010 WARNING Tire inflation pressure should be of the same make and design, otherwise the handling characteristics of the vehicle cannot be checked and adjusted when the temperature of cargo, rider, passenger, and accessories (windshield, saddlebags...
Owners Manual
Page 74
... engine. Loosen the drive belt puller locknut on each side of the swingarm in direction (a). Locknut 3. PERIODIC MAINTENANCE AND MINOR REPAIR EAU23070 To adjust the drive belt slack 1. Axle nut 6 1. To tighten the drive belt, turn the adjusting bolt on each adjusting bolt the same amount for proper wheel alignment. Keep the drive belt slack within the specified range. 5. Tighten the axle nut and the brake caliper bracket bolt...
... engine. Loosen the drive belt puller locknut on each side of the swingarm in direction (a). Locknut 3. PERIODIC MAINTENANCE AND MINOR REPAIR EAU23070 To adjust the drive belt slack 1. Axle nut 6 1. To tighten the drive belt, turn the adjusting bolt on each adjusting bolt the same amount for proper wheel alignment. Keep the drive belt slack within the specified range. 5. Tighten the axle nut and the brake caliper bracket bolt...
Owners Manual
Page 81
Spare main fuse 1. 2. 3. 4. 5. 6. PERIODIC MAINTENANCE AND MINOR REPAIR EAU23524 Replacing the fuses The main fuse and the fuse box, which contains the fuses for odometer and clock) Spare fuse Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 15.0 A Headlight fuse: XV17AMV 20.0 A XV17AMVC 20.0 A XV17ATMV 20.0 A XV17ATMVC 20.0 A XV17ATV 20.0 A XV17ATVC 20.0 A XV17AV 15.0 A XV17AVC 15.0 A XV17AWV 15.0 A XV17AWVC 15.0 A Carburetor heater fuse: 10.0 A Backup fuse: XV17AMV 10...
Spare main fuse 1. 2. 3. 4. 5. 6. PERIODIC MAINTENANCE AND MINOR REPAIR EAU23524 Replacing the fuses The main fuse and the fuse box, which contains the fuses for odometer and clock) Spare fuse Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 15.0 A Headlight fuse: XV17AMV 20.0 A XV17AMVC 20.0 A XV17ATMV 20.0 A XV17ATMVC 20.0 A XV17ATV 20.0 A XV17ATVC 20.0 A XV17AV 15.0 A XV17AVC 15.0 A XV17AWV 15.0 A XV17AWVC 15.0 A Carburetor heater fuse: 10.0 A Backup fuse: XV17AMV 10...
Owners Manual
Page 92
...: Electric starter Lubrication system: Dry sump Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity: 20.0 L (5.28 US gal) (4.40 Imp.gal) Fuel reserve amount: 3.5 L (0.92 US gal) (0.77 Imp.gal) Carburetor: Manufacturer: MIKUNI Type × quantity: BSR40 x 1 Spark plug (s): Manufacturer/model: NGK/DPR7EA-9 Manufacturer/model: DENSO/X22EPR-U9 Spark plug gap: 0.8-0.9 mm (0.031-0.035 in) Engine oil: Type: YAMALUBE 4 (20W40) or SAE20W40 Recommended engine oil grade: API service...
...: Electric starter Lubrication system: Dry sump Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity: 20.0 L (5.28 US gal) (4.40 Imp.gal) Fuel reserve amount: 3.5 L (0.92 US gal) (0.77 Imp.gal) Carburetor: Manufacturer: MIKUNI Type × quantity: BSR40 x 1 Spark plug (s): Manufacturer/model: NGK/DPR7EA-9 Manufacturer/model: DENSO/X22EPR-U9 Spark plug gap: 0.8-0.9 mm (0.031-0.035 in) Engine oil: Type: YAMALUBE 4 (20W40) or SAE20W40 Recommended engine oil grade: API service...
Owners Manual
Page 106
INDEX A Accessories and replacement parts...6-22 Air filter element, cleaning...6-15 Fuel...3-8 Fuel cock ...3-9 Fuel gauge...3-4 Fuel level warning light ...3-2 Fuel tank cap ...3-7 Fuses, replacing ...6-35 Part locations ...2-1 Pre-operation check list...4-2 R Rear brake light switch, adjusting ...6-25 Rear suspension, lubricating...6-31 Rider seat...3-10 B Battery...6-33 Brake and clutch levers, checking and lubricating ...6-30 Brake and shift pedals, checking and lubricating ...6-29 Brake fluid, changing ...6-27 Brake fluid level, checking ...6-26 Brake lever...3-6 Brake lever free play,...
INDEX A Accessories and replacement parts...6-22 Air filter element, cleaning...6-15 Fuel...3-8 Fuel cock ...3-9 Fuel gauge...3-4 Fuel level warning light ...3-2 Fuel tank cap ...3-7 Fuses, replacing ...6-35 Part locations ...2-1 Pre-operation check list...4-2 R Rear brake light switch, adjusting ...6-25 Rear suspension, lubricating...6-31 Rider seat...3-10 B Battery...6-33 Brake and clutch levers, checking and lubricating ...6-30 Brake and shift pedals, checking and lubricating ...6-29 Brake fluid, changing ...6-27 Brake fluid level, checking ...6-26 Brake lever...3-6 Brake lever free play,...