Owners Manual
Page 6
...belt holders ...5-14 Spark plug holders...5-14 Carburetor coolant shut-off lever ...5-14 Backrest ...5-15 Storage compartment ...5-15 PRE-OPERATION CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 Coolant ...6-2 Throttle lever ...6-3 Recoil starter ...6-3 Throttle override system (T.O.R.S.) ...6-3 Brake ...6-4 Brake fluid leakage ...6-5 V-belt ...6-5 Drive guard ...6-5 Drive track ...6-6 Slide runners ...6-6 Skis and ski runners ...6-7 Steering system...6-7 Lights ...6-7 Battery ...6-7 Air filter ...6-8 Fittings and fasteners ...6-9 Tool kit and recommended equipment...6-9 OPERATION ...7-1 Starting...
...belt holders ...5-14 Spark plug holders...5-14 Carburetor coolant shut-off lever ...5-14 Backrest ...5-15 Storage compartment ...5-15 PRE-OPERATION CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 Coolant ...6-2 Throttle lever ...6-3 Recoil starter ...6-3 Throttle override system (T.O.R.S.) ...6-3 Brake ...6-4 Brake fluid leakage ...6-5 V-belt ...6-5 Drive guard ...6-5 Drive track ...6-6 Slide runners ...6-6 Skis and ski runners ...6-7 Steering system...6-7 Lights ...6-7 Battery ...6-7 Air filter ...6-8 Fittings and fasteners ...6-9 Tool kit and recommended equipment...6-9 OPERATION ...7-1 Starting...
Owners Manual
Page 7
... ...8-11 V-belt replacement ...8-13 Checking the drive chain housing oil level and the drive chain tension ...8-15 Checking the brake pads...8-17 Checking the parking brake pads...8-17 Checking the brake fluid level...8-18 Brake fluid replacement...8-18 Suspension...8-19 Drive track adjustment...8-23 Ski alignment ...8-25 Lubrication ...8-26 Headlight bulb replacement...8-27 Headlight beam adjustment...8-27 Battery ...8-28 Fuse replacement...8-29 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM ...12-1
... ...8-11 V-belt replacement ...8-13 Checking the drive chain housing oil level and the drive chain tension ...8-15 Checking the brake pads...8-17 Checking the parking brake pads...8-17 Checking the brake fluid level...8-18 Brake fluid replacement...8-18 Suspension...8-19 Drive track adjustment...8-23 Ski alignment ...8-25 Lubrication ...8-26 Headlight bulb replacement...8-27 Headlight beam adjustment...8-27 Battery ...8-28 Fuse replacement...8-29 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM ...12-1
Owners Manual
Page 14
... snowmobile was not manufactured for proper operation every time before starting the engine. Passengers are designed to operate the snowmobile is released. 6. Check the throttle, brake, and steering for use the following . Read the Owner's Manual and all of control. 4. Become familiar with the parking brake applied. Carrying a passenger can cause loss of the operating controls and their function. Do not operate the snowmobile after...
... snowmobile was not manufactured for proper operation every time before starting the engine. Passengers are designed to operate the snowmobile is released. 6. Check the throttle, brake, and steering for use the following . Read the Owner's Manual and all of control. 4. Become familiar with the parking brake applied. Carrying a passenger can cause loss of the operating controls and their function. Do not operate the snowmobile after...
Owners Manual
Page 15
... track could cause an accident and injury. 3-2 G Never add fuel when the engine is HIGHLY FLAMMABLE. Operation 1. Do not allow anyone to stand behind the snowmobile when starting the engine to cool for operation of gasoline vapor, or get some gasoline, inhale a lot of the controls. Open the outside doors; Ride slowly and cautiously when you ride.
... track could cause an accident and injury. 3-2 G Never add fuel when the engine is HIGHLY FLAMMABLE. Operation 1. Do not allow anyone to stand behind the snowmobile when starting the engine to cool for operation of gasoline vapor, or get some gasoline, inhale a lot of the controls. Open the outside doors; Ride slowly and cautiously when you ride.
Owners Manual
Page 16
... snowmobile in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, an open flame, sparks, clothes dryers, and the like. Fuel may render your snowmobile. 6. Many surfaces such as necessary. 3-3 Allow the engine to use that may damage the snowmobile. 4. Always refer to be stored for an extended period of ski...
... snowmobile in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, an open flame, sparks, clothes dryers, and the like. Fuel may render your snowmobile. 6. Many surfaces such as necessary. 3-3 Allow the engine to use that may damage the snowmobile. 4. Always refer to be stored for an extended period of ski...
Owners Manual
Page 18
... compartment Tail/brake light Snow flap Side mirror (VT60) Brake lever Parking brake lever Grip warmer adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever (SXV60ER/VT60) Starter handle Shroud latch Main switch Starter lever Tachometer High beam indicator light Warning light Self-diagnosis warning indicator Coolant temperature warning indicator Fuel level warning indicator Oil level warning indicator Speedometer Grip warmer indicator Select/reset button Thumb warmer indicator Fuel meter and grip/thumb warmer heat...
... compartment Tail/brake light Snow flap Side mirror (VT60) Brake lever Parking brake lever Grip warmer adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever (SXV60ER/VT60) Starter handle Shroud latch Main switch Starter lever Tachometer High beam indicator light Warning light Self-diagnosis warning indicator Coolant temperature warning indicator Fuel level warning indicator Oil level warning indicator Speedometer Grip warmer indicator Select/reset button Thumb warmer indicator Fuel meter and grip/thumb warmer heat...
Owners Manual
Page 20
.... WARNING @ Check the throttle, brake, and steering for proper operation. @ ESU00022 Throttle lever Once the engine is running cleanly, squeezing a the throttle lever 1 will operate when the throttle lever is released. Warming up a cold engine. 1 2 3 4 @ Starter lever (choke) When starting the engine. @ ESU00231 Throttle override system (T.O.R.S.) If the carburetor or throttle cable should malfunction during operation, the T.O.R.S. NOTE: Refer the "Starting the engine" section for proper operation before starting a cold engine. Regulate the speed...
.... WARNING @ Check the throttle, brake, and steering for proper operation. @ ESU00022 Throttle lever Once the engine is running cleanly, squeezing a the throttle lever 1 will operate when the throttle lever is released. Warming up a cold engine. 1 2 3 4 @ Starter lever (choke) When starting the engine. @ ESU00231 Throttle override system (T.O.R.S.) If the carburetor or throttle cable should malfunction during operation, the T.O.R.S. NOTE: Refer the "Starting the engine" section for proper operation before starting a cold engine. Regulate the speed...
Owners Manual
Page 22
...push the select/reset button for 5 seconds, then switches to zero) G warning indicators (which show self-diagnosis, coolant temperature, fuel level, and oil level warnings) G a fuel meter (which shows the fuel remaining in the fuel tank) G a grip/thumb warmer level indicator (which ...fuel meter display. ESU03901 Speedometer unit The speedometer unit is equipped with the following: G a digital speedometer (which shows riding speed) G an odometer (which shows the total distance traveled) G a tripmeter (which shows the grip warmer level or the thumb warmer level) After the engine is started...
...push the select/reset button for 5 seconds, then switches to zero) G warning indicators (which show self-diagnosis, coolant temperature, fuel level, and oil level warnings) G a fuel meter (which shows the fuel remaining in the fuel tank) G a grip/thumb warmer level indicator (which ...fuel meter display. ESU03901 Speedometer unit The speedometer unit is equipped with the following: G a digital speedometer (which shows riding speed) G an odometer (which shows the total distance traveled) G a tripmeter (which shows the grip warmer level or the thumb warmer level) After the engine is started...
Owners Manual
Page 47
... on pages 8-1-8-3. Once the engine has warmed up, you with added safety and a more difficult maneuvers. With the engine idling, release the parking brake. 2. Never put your snowmobile. Please read this Owner's Manual completely and understand the operation of pleasure. Pay particular attention to familiarize yourself with your new snowmobile can cause the drive track to accelerate. WARNING @ The operator should...
... on pages 8-1-8-3. Once the engine has warmed up, you with added safety and a more difficult maneuvers. With the engine idling, release the parking brake. 2. Never put your snowmobile. Please read this Owner's Manual completely and understand the operation of pleasure. Pay particular attention to familiarize yourself with your new snowmobile can cause the drive track to accelerate. WARNING @ The operator should...
Owners Manual
Page 48
...body into the turn to prevent track slippage. Stop the engine and set the parking brake. As you should be accomplished by leaning forward and, on steeper inclines, standing on the running boards and leaning forward over the handlebar. (Also see "Traversing a slope.") Slow down as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed... mount your weight on gentle slopes. Improper riding techniques such as you start the climb, and then reduce the throttle to regain balance. Turning Riding uphill For most snow surfaces, "body English" is the key to...
...body into the turn to prevent track slippage. Stop the engine and set the parking brake. As you should be accomplished by leaning forward and, on steeper inclines, standing on the running boards and leaning forward over the handlebar. (Also see "Traversing a slope.") Slow down as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed... mount your weight on gentle slopes. Improper riding techniques such as you start the climb, and then reduce the throttle to regain balance. Turning Riding uphill For most snow surfaces, "body English" is the key to...
Owners Manual
Page 49
..., and to keep speed to a minimum. WARNING @ WARNING @ Use extra caution when applying the brake during a descent. Avoid accelerating, turning, and braking rapidly. It is going to tip over, dismount your snowmobile immediately on the uphill side. @ Ice or icy surface Operating on the seat and the foot of control. @ If you to shift your weight towards the uphill side...
..., and to keep speed to a minimum. WARNING @ WARNING @ Use extra caution when applying the brake during a descent. Avoid accelerating, turning, and braking rapidly. It is going to tip over, dismount your snowmobile immediately on the uphill side. @ Ice or icy surface Operating on the seat and the foot of control. @ If you to shift your weight towards the uphill side...
Owners Manual
Page 55
... hr) G Page Spark plugs Check condition. Replace if necessary. G G 8-4-8-5 6-2 Engine oil Fuel ∗ Fuel filter ∗ Fuel line G 6-1-6-2 G G ∗ Oil line G 6-2, 8-11-8-12 G G Whenever operating condition (elevation/temperature) is most important for leakage. G G G G G 6-3 5-10 5-2-5-3, 6-3 5-2, 6-3 8-11 5-2, 6-3 Engine coolant ∗ Air bleed the cooling system if necessary. Check operation. ∗ Repair if necessary. Tighten or replace gasket if necessary. Carburetor Recoil starter Engine stop switch Throttle override system (T.O.R.S.) Throttle lever ∗...
... hr) G Page Spark plugs Check condition. Replace if necessary. G G 8-4-8-5 6-2 Engine oil Fuel ∗ Fuel filter ∗ Fuel line G 6-1-6-2 G G ∗ Oil line G 6-2, 8-11-8-12 G G Whenever operating condition (elevation/temperature) is most important for leakage. G G G G G 6-3 5-10 5-2-5-3, 6-3 5-2, 6-3 8-11 5-2, 6-3 Engine coolant ∗ Air bleed the cooling system if necessary. Check operation. ∗ Repair if necessary. Tighten or replace gasket if necessary. Carburetor Recoil starter Engine stop switch Throttle override system (T.O.R.S.) Throttle lever ∗...
Owners Manual
Page 56
... fluid level. Every 1,600 km (1,000 mi) 8-18 ∗ Disc brake installation Drive chain oil Drive chain Skis and ski runners Steering system Lights 8-15-8-16 G Initial at 500 km (300 mi) and every 800 km (500 mi) thereafter. Check for wear and damage. ∗ Adjust/replace if necessary. Check deflection, and for cracks, bends or damage. ∗ Replace if necessary. Replace bulbs if...
... fluid level. Every 1,600 km (1,000 mi) 8-18 ∗ Disc brake installation Drive chain oil Drive chain Skis and ski runners Steering system Lights 8-15-8-16 G Initial at 500 km (300 mi) and every 800 km (500 mi) thereafter. Check for wear and damage. ∗ Adjust/replace if necessary. Check deflection, and for cracks, bends or damage. ∗ Replace if necessary. Replace bulbs if...
Owners Manual
Page 57
... grease. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. ary clutches Inspect ramp shoes/bushings for wear-for wear/ damage. ∗ Primary and second- Check cable damage. Lubricate with specified grease. ∗ Steering column bearing ∗ Ski and front suspension ∗ Suspension component ∗ Parking brake cable end and lever end/ throttle cable end Shroud latches Fittings and fasteners Tool...
... grease. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. ary clutches Inspect ramp shoes/bushings for wear-for wear/ damage. ∗ Primary and second- Check cable damage. Lubricate with specified grease. ∗ Steering column bearing ∗ Ski and front suspension ∗ Suspension component ∗ Parking brake cable end and lever end/ throttle cable end Shroud latches Fittings and fasteners Tool...
Owners Manual
Page 63
... jet replacement Replace the main jet according to the setting chart which could ignite and cause injury. WARNING @ Make sure that the throttle outer cable is HIGHLY FLAMMABLE. Place a rag under the carburetor before removing the drain plug or float chamber to prevent fuel flowing. 3. Handle fuel with care: it is firmly seated in the holder and throttle operates smoothly after assembling...
... jet replacement Replace the main jet according to the setting chart which could ignite and cause injury. WARNING @ Make sure that the throttle outer cable is HIGHLY FLAMMABLE. Place a rag under the carburetor before removing the drain plug or float chamber to prevent fuel flowing. 3. Handle fuel with care: it is firmly seated in the holder and throttle operates smoothly after assembling...
Owners Manual
Page 84
... throttle open or wipe the spark plugs dry. 2. system malfunction ...Disconnect the carburetor switch connectors and connect the wire harness connectors together to inspect. G Worn or damaged gasket ...Replace gasket. is caused by poor lubrication, inadequate fuel, or an air leak-Ask a Yamaha dealer to inspect. TROUBLESHOOTING G A. Electrical system Poor or no spark G Spark plugs are dirty with the recoil starter 1. G Faulty ignition system ...Ask a Yamaha dealer to bypass the T.O.R.S. Seized engine...
... throttle open or wipe the spark plugs dry. 2. system malfunction ...Disconnect the carburetor switch connectors and connect the wire harness connectors together to inspect. G Worn or damaged gasket ...Replace gasket. is caused by poor lubrication, inadequate fuel, or an air leak-Ask a Yamaha dealer to inspect. TROUBLESHOOTING G A. Electrical system Poor or no spark G Spark plugs are dirty with the recoil starter 1. G Faulty ignition system ...Ask a Yamaha dealer to bypass the T.O.R.S. Seized engine...
Owners Manual
Page 85
... slide metal due to inspect. 3. Leaking coolant ...Ask a Yamaha dealer to inspect. 4. Drive track does not move 1. V-belt slips or burns 1. Worn or sticking primary sheave assembly ...Ask a Yamaha dealer to inspect. Discharged battery...Check battery fluid and charge battery. 3. Engine power is caught in cooling system ...Bleed air or ask a Yamaha dealer to lack of lubrication. 3. above . 3. Engine overheats 1. Malfunctioning V-belt clutch ...Ask a Yamaha dealer to inspect. 9-2 I. Worn or...
... slide metal due to inspect. 3. Leaking coolant ...Ask a Yamaha dealer to inspect. 4. Drive track does not move 1. V-belt slips or burns 1. Worn or sticking primary sheave assembly ...Ask a Yamaha dealer to inspect. Discharged battery...Check battery fluid and charge battery. 3. Engine power is caught in cooling system ...Bleed air or ask a Yamaha dealer to lack of lubrication. 3. above . 3. Engine overheats 1. Malfunctioning V-belt clutch ...Ask a Yamaha dealer to inspect. 9-2 I. Worn or...
Owners Manual
Page 89
... length Overall width Overall height Dry weight Ski stance ESU00230 Engine CS-02E Type Cylinder arrangement Displacement Bore × Stroke Idle speed Engine oil type Carburetor type Fuel SXV60/SXV60ER/VT60 Liquid cooled 2-stroke, 7-port Parallel 3-cylinder 593 cm3 65.0 × 59.6 mm (2.56 × 2.35 in) 1,600 ± 100 r/min YAMALUBE 2-cycle oil MIKUNI, TM31 × 3 Unleaded gasoline R+M ; 88 or higher 2 Manual with recoil starter...
... length Overall width Overall height Dry weight Ski stance ESU00230 Engine CS-02E Type Cylinder arrangement Displacement Bore × Stroke Idle speed Engine oil type Carburetor type Fuel SXV60/SXV60ER/VT60 Liquid cooled 2-stroke, 7-port Parallel 3-cylinder 593 cm3 65.0 × 59.6 mm (2.56 × 2.35 in) 1,600 ± 100 r/min YAMALUBE 2-cycle oil MIKUNI, TM31 × 3 Unleaded gasoline R+M ; 88 or higher 2 Manual with recoil starter...
Owners Manual
Page 92
...Gy B O W (BLACK) R R/ W B (BLACK) R/ W R B (BLACK) a Z L/Y W É L/R G/Y B G Lg Y B U Y B Y [ Y Z R/ B B/G R/B G/B R/ B A R/ B G/R G/ R A G/ R G/ B G/ B A G/ B Ê O/B L/R B G/Y L/R O/B G/Y B O É L Y X B/G A B/G T B B G WIRE HARNESS SUB-WIRE HARNESS 3 Y R B B L (BLACK) (BLACK) B G B G É L/R G/Y B B Y G Gy B R/B Br B Y G W G B V G/B B/G (GREEN) (GREEN) B/G G G Y B Y B G/ Y L /R B O/B L/R B G/Y Ê Ê L G/ Y B L /R G/ Y B ` ` B B T B G B B F B L/R O/B G/Y B SUB-WIRE TAIL / BRAKE LIGHT SUB-WIRE HARNESS 3 HARNESS B A B ESU00233 1-
...Gy B O W (BLACK) R R/ W B (BLACK) R/ W R B (BLACK) a Z L/Y W É L/R G/Y B G Lg Y B U Y B Y [ Y Z R/ B B/G R/B G/B R/ B A R/ B G/R G/ R A G/ R G/ B G/ B A G/ B Ê O/B L/R B G/Y L/R O/B G/Y B O É L Y X B/G A B/G T B B G WIRE HARNESS SUB-WIRE HARNESS 3 Y R B B L (BLACK) (BLACK) B G B G É L/R G/Y B B Y G Gy B R/B Br B Y G W G B V G/B B/G (GREEN) (GREEN) B/G G G Y B Y B G/ Y L /R B O/B L/R B G/Y Ê Ê L G/ Y B L /R G/ Y B ` ` B B T B G B B F B L/R O/B G/Y B SUB-WIRE TAIL / BRAKE LIGHT SUB-WIRE HARNESS 3 HARNESS B A B ESU00233 1-
Owners Manual
Page 93
... unit Coolant temperature sensor Grip warmer adjustment switch Thumb warmer adjustment switch Ignition coil Spark plug Engine ground Frame ground Passenger grip warmer switch (VT60) Resistor (VT60) Passenger grip warmer (left) (VT60) Passenger grip warmer (right) (VT60) Passenger grip warmer relay (VT60) DC back buzzer (SXV60ER/VT60) Gear position switch (SXV60ER/VT60) Brake light switch Tail/brake light Speed sensor Fuel sender W X Y Z [ \ ] _ a b c d e f Oil level switch High beam indicator light Warning light Multi-function meter Meter light Tachometer Meter assembly Headlight Headlight...
... unit Coolant temperature sensor Grip warmer adjustment switch Thumb warmer adjustment switch Ignition coil Spark plug Engine ground Frame ground Passenger grip warmer switch (VT60) Resistor (VT60) Passenger grip warmer (left) (VT60) Passenger grip warmer (right) (VT60) Passenger grip warmer relay (VT60) DC back buzzer (SXV60ER/VT60) Gear position switch (SXV60ER/VT60) Brake light switch Tail/brake light Speed sensor Fuel sender W X Y Z [ \ ] _ a b c d e f Oil level switch High beam indicator light Warning light Multi-function meter Meter light Tachometer Meter assembly Headlight Headlight...