Owners Manual
Page 3
... DRUGS OR ALCOHOL READ OWNER'S MANUAL. For your skills or the conditions S on hills and rough terrain and in turns S avoid paved surfaces - Pantone 426C Improper vehicle use proper riding techniques to avoid vehicle overturns on public roads - passengers affect balance and steering and increase risk of losing control ALWAYS: S use can occur with another vehicle S with a passenger - WARNING NEVER operate: S without proper...
... DRUGS OR ALCOHOL READ OWNER'S MANUAL. For your skills or the conditions S on hills and rough terrain and in turns S avoid paved surfaces - Pantone 426C Improper vehicle use proper riding techniques to avoid vehicle overturns on public roads - passengers affect balance and steering and increase risk of losing control ALWAYS: S use can occur with another vehicle S with a passenger - WARNING NEVER operate: S without proper...
Owners Manual
Page 5
... vehicle and the information presented in USA 2010 Outlaw 50 ATV Owner's Manual P/N 9922485 2 Due to constant improvements in the design and quality of the depictions and/or procedures contained within this publication is expressly prohibited. Printed in this publication are registered trademarks of publication. No liability can be accepted for reference use only. Copyright 2009 Polaris Sales...
... vehicle and the information presented in USA 2010 Outlaw 50 ATV Owner's Manual P/N 9922485 2 Due to constant improvements in the design and quality of the depictions and/or procedures contained within this publication is expressly prohibited. Printed in this publication are registered trademarks of publication. No liability can be accepted for reference use only. Copyright 2009 Polaris Sales...
Owners Manual
Page 18
... flames or sparks in a short time. Safety Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Never allow a child to refuel or handle gasoline. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve off whenever the ATV is stored. • Do not overfill the tank. See...
... flames or sparks in a short time. Safety Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Never allow a child to refuel or handle gasoline. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve off whenever the ATV is stored. • Do not overfill the tank. See...
Owners Manual
Page 36
Never use with a passenger - passengers affect balance and steering and increase risk of losing control. LOCATE AND READ OWNER'S MANUAL. Never use on public roads - avoid paved surfaces - on public roads. Never carry passengers. Safety Safety Labels and Locations Operation Warning WARNING Improper ATV use can occur with another vehicle; at speeds too fast for your skills or the conditions; NEVER operate: without proper training or instruction...
Never use with a passenger - passengers affect balance and steering and increase risk of losing control. LOCATE AND READ OWNER'S MANUAL. Never use on public roads - avoid paved surfaces - on public roads. Never carry passengers. Safety Safety Labels and Locations Operation Warning WARNING Improper ATV use can occur with another vehicle; at speeds too fast for your skills or the conditions; NEVER operate: without proper training or instruction...
Owners Manual
Page 48
Ignition Switch - The ignition switch key must always be turned on before pushing the start button. Tether Switch Never ride without the tether strap attached to your right wrist and to your ATV, the tether strap will pull away from the switch and the engine will stop. 8. The tether strap must be attached ...and to your body. 45 Ignition Switch 9. You can also use this key to let the cord get tangled around the handlebars or any part of your ATV. If you drive. Know Your ATV 8. Be careful not to turn off your ATV every time you fall off the engine. 9. Tether Strap...
Ignition Switch - The ignition switch key must always be turned on before pushing the start button. Tether Switch Never ride without the tether strap attached to your right wrist and to your ATV, the tether strap will pull away from the switch and the engine will stop. 8. The tether strap must be attached ...and to your body. 45 Ignition Switch 9. You can also use this key to let the cord get tangled around the handlebars or any part of your ATV. If you drive. Know Your ATV 8. Be careful not to turn off your ATV every time you fall off the engine. 9. Tether Strap...
Owners Manual
Page 61
... electrical power to the entire vehicle. Push the choke lever to start or run when the stop switch is to the OFF position as the engine warms up and runs smoothly. 58 Its purpose is down . When the engine starts, gradually return the choke lever to provide the operator with a quick means of stuck throttle or other emergency. Features and Controls Engine Stop Switch The engine...
... electrical power to the entire vehicle. Push the choke lever to start or run when the stop switch is to the OFF position as the engine warms up and runs smoothly. 58 Its purpose is down . When the engine starts, gradually return the choke lever to provide the operator with a quick means of stuck throttle or other emergency. Features and Controls Engine Stop Switch The engine...
Owners Manual
Page 64
... power to the throttle control. 61 Modifications to the electronic throttle control could result in failure to perform as designed, which is installed and properly routed to the rear wheels will cease. This ATV is equipped with any after market throttle mechanism. Features and Controls Throttle Lever Press the throttle lever toward the handlebar to idle when the lever is released. Engine speed returns to increase engine speed and vehicle...
... power to the throttle control. 61 Modifications to the electronic throttle control could result in failure to perform as designed, which is installed and properly routed to the rear wheels will cease. This ATV is equipped with any after market throttle mechanism. Features and Controls Throttle Lever Press the throttle lever toward the handlebar to idle when the lever is released. Engine speed returns to increase engine speed and vehicle...
Owners Manual
Page 68
Use unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. Do not use fuel with a minimum pump octane number of 87=(R+ M/2) octane. Refer to the specifications section beginning on page 156 for fuel tank capacity. 65 Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is located directly below the handlebars.
Use unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. Do not use fuel with a minimum pump octane number of 87=(R+ M/2) octane. Refer to the specifications section beginning on page 156 for fuel tank capacity. 65 Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is located directly below the handlebars.
Owners Manual
Page 74
... break-in oil change Oil pre-filter screen Transmission oil Valve clearance 4. Always exercise extreme caution whenever handling gasoline. Vary throttle positions. Do not operate at first. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. See page 72. 6. Check the oil level. Add the recommended oil as needed. Drive slowly at sustained idle. 5. Item Engine oil change Clean filter with operation...
... break-in oil change Oil pre-filter screen Transmission oil Valve clearance 4. Always exercise extreme caution whenever handling gasoline. Vary throttle positions. Do not operate at first. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. See page 72. 6. Check the oil level. Add the recommended oil as needed. Drive slowly at sustained idle. 5. Item Engine oil change Clean filter with operation...
Owners Manual
Page 96
... registration and operation of this vehicle are controlled by an authorized Polaris dealer. The engine and related components must be performed by engine design, including factory-set fuel delivery and ignition. Electromagnetic Interference This spark ignition system complies with the EMC requirements of European directives 97/24/EC and 2004/108/EC. 93 Emission Control Systems Exhaust Emission Control System The emissions from the...
... registration and operation of this vehicle are controlled by an authorized Polaris dealer. The engine and related components must be performed by engine design, including factory-set fuel delivery and ignition. Electromagnetic Interference This spark ignition system complies with the EMC requirements of European directives 97/24/EC and 2004/108/EC. 93 Emission Control Systems Exhaust Emission Control System The emissions from the...
Owners Manual
Page 103
... X Q Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing Maintenance Interval (whichever comes first) Hours 50 50 50 100 100 100 100 100 Calendar 6M 6M 6M 12 M 12 M 12 M 12 M 12 M Miles (Km) 500 (800) 500 (800) 500 (800) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) Remarks Check for proper sealing/air leaks See your Polaris dealer...
... X Q Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing Maintenance Interval (whichever comes first) Hours 50 50 50 100 100 100 100 100 Calendar 6M 6M 6M 12 M 12 M 12 M 12 M 12 M Miles (Km) 500 (800) 500 (800) 500 (800) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) Remarks Check for proper sealing/air leaks See your Polaris dealer...
Owners Manual
Page 104
Inspect; adjust when parts are replaced See Page ---118 130 X Q Q 101 clean; replace worn parts Inspect; apply dielectric grease to connectors subjected to water, mud, etc. replace as needed Clean out Inspect periodically; Maintenance Periodic Maintenance Chart Item Wiring Clutches (drive and driven) Front wheel bearings Spark arrestor Q Toe adjustment Maintenance Interval (whichever comes first) Hours Calendar 12 M 12 M 12 M 36 M -Miles (Km) 1000 (1600) 1000 (1600) 1000 (1600) 3000 (4800) 100 100 100 300 Remarks Inspect for wear, routing, security;
Inspect; adjust when parts are replaced See Page ---118 130 X Q Q 101 clean; replace worn parts Inspect; apply dielectric grease to connectors subjected to water, mud, etc. replace as needed Clean out Inspect periodically; Maintenance Periodic Maintenance Chart Item Wiring Clutches (drive and driven) Front wheel bearings Spark arrestor Q Toe adjustment Maintenance Interval (whichever comes first) Hours Calendar 12 M 12 M 12 M 36 M -Miles (Km) 1000 (1600) 1000 (1600) 1000 (1600) 3000 (4800) 100 100 100 300 Remarks Inspect for wear, routing, security;
Owners Manual
Page 107
... Oil Polaris Synthetic Youth Oil (or Synthetic SAE40) Semi-Synthetic 20W-40 NOTICE: Mixing brands or using a non-recommended oil may cause serious engine damage. Do not use the recommended oil. Never substitute or mix oil brands. 104 Under These Operating Conditions Outside air temperature is above 32° F/0° C Outside air temperature is not used. Maintenance Engine Oil Oil Recommendations Always check and change...
... Oil Polaris Synthetic Youth Oil (or Synthetic SAE40) Semi-Synthetic 20W-40 NOTICE: Mixing brands or using a non-recommended oil may cause serious engine damage. Do not use the recommended oil. Never substitute or mix oil brands. 104 Under These Operating Conditions Outside air temperature is above 32° F/0° C Outside air temperature is not used. Maintenance Engine Oil Oil Recommendations Always check and change...
Owners Manual
Page 124
Adjust the carburetor idle screw either in (clockwise) will lower RPM. 121 Allow the engine to run for approximately five minutes. 4. Start the engine. 2. Turning the screw in or out until the desired idle RPM is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted. 1. Lock the parking brake. 3. Maintenance Carburetor If the engine idle speed is reached. Turning the screw out (counterclockwise) will raise RPM.
Adjust the carburetor idle screw either in (clockwise) will lower RPM. 121 Allow the engine to run for approximately five minutes. 4. Start the engine. 2. Turning the screw in or out until the desired idle RPM is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted. 1. Lock the parking brake. 3. Maintenance Carburetor If the engine idle speed is reached. Turning the screw out (counterclockwise) will raise RPM.
Owners Manual
Page 144
Lock the parking brake. 2. Lower the vehicle to 22 ft. All service must be performed by an authorized Polaris dealer. Install the wheel bolts and finger tighten them. 4. Be sure the valve stem is toward the outside and rotation arrows on the wheel hub. lbs. (30 Nm). Axle and Wheel Nuts All nuts with a cotter pin installed must be service by your authorized Polaris dealer. 141 Wheel Hub...
Lock the parking brake. 2. Lower the vehicle to 22 ft. All service must be performed by an authorized Polaris dealer. Install the wheel bolts and finger tighten them. 4. Be sure the valve stem is toward the outside and rotation arrows on the wheel hub. lbs. (30 Nm). Axle and Wheel Nuts All nuts with a cotter pin installed must be service by your authorized Polaris dealer. 141 Wheel Hub...
Owners Manual
Page 159
Specifications Outlaw 50 Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension 156 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz. (900 ml) 1.2 gallons (4.5 liters) .22 gallons (.85 liters) Electric with kick-start backup Automatic CVT Chain Single control arm with 3" (7.6 cm) of travel Spring over shock with 3" (7.6 cm) of travel
Specifications Outlaw 50 Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension 156 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz. (900 ml) 1.2 gallons (4.5 liters) .22 gallons (.85 liters) Electric with kick-start backup Automatic CVT Chain Single control arm with 3" (7.6 cm) of travel Spring over shock with 3" (7.6 cm) of travel
Owners Manual
Page 177
... non-recommended oil may also have other warranty terms will remain in this vehicle will contact the appropriate personnel at least 1000 hours when subjected to repair Polaris ATVs. Please work with Polaris recommendations. 174 We recommend the use and when maintenance and installation are void because of non-recommended lubricants may use any warranty issues. Polaris suggests that the spark arrestor...
... non-recommended oil may also have other warranty terms will remain in this vehicle will contact the appropriate personnel at least 1000 hours when subjected to repair Polaris ATVs. Please work with Polaris recommendations. 174 We recommend the use and when maintenance and installation are void because of non-recommended lubricants may use any warranty issues. Polaris suggests that the spark arrestor...
Owners Manual
Page 178
... to Safety Recalls. This policy does not apply to perform the warranty repair. This policy does not apply to vehicles registered to an authorized Polaris dealer. Outside the country where your vehicle to government officials or military personnel on assignment outside the country where your vehicle was purchased, you should consult an authorized dealer to determine this vehicle's warranty or service bulletin...
... to Safety Recalls. This policy does not apply to perform the warranty repair. This policy does not apply to vehicles registered to an authorized Polaris dealer. Outside the country where your vehicle to government officials or military personnel on assignment outside the country where your vehicle was purchased, you should consult an authorized dealer to determine this vehicle's warranty or service bulletin...
Owners Manual
Page 188
... ...152 Fuel System ...65 Fuel Valve ...66 Gas Cap ...43, 65 Gasoline Handling...15 Gearcase Capacity ...111 Gloves ...11 F G 185 Index Accessories ...154 Age Restrictions ...13 Air Filter ...136-137 Axle and Wheel Nuts ...141 Battery Installation and Connections 146 Removal...145 Storage ...146, 151 Boots ...11 Brake Adjustment, Front...126-127 Brake Adjustment, Rear ...128 Brake Freeplay ...125-128 Brake Freeplay Specifications . . 125 Brake Lever Travel ...129 Brake Levers ...44 Brake, Parking...
... ...152 Fuel System ...65 Fuel Valve ...66 Gas Cap ...43, 65 Gasoline Handling...15 Gearcase Capacity ...111 Gloves ...11 F G 185 Index Accessories ...154 Age Restrictions ...13 Air Filter ...136-137 Axle and Wheel Nuts ...141 Battery Installation and Connections 146 Removal...145 Storage ...146, 151 Boots ...11 Brake Adjustment, Front...126-127 Brake Adjustment, Rear ...128 Brake Freeplay ...125-128 Brake Freeplay Specifications . . 125 Brake Lever Travel ...129 Brake Levers ...44 Brake, Parking...
Owners Manual
Page 190
... ...95 Shock Spring Adjustment ...132 Sidehilling ...84 Signal words...6 Spark Arrestor ...118-119 Spark Plug Change...113 Spark Plugs ...112-113 Specifications ...156-157 Speed Control System ...122-123 Start Button ...59 Starting the Engine...76-77 Steering Inspection...132 S Stop Switch ...58 Stopping the ATV ...46 Stopping the Engine ...78 Storage...151-154 Switches Engine Start Button ...59 Engine Stop Switch ...41, 58 Horn Button ...41 Ignition Switch...45 Main Key Switch ...57 Tether Switch ...45 Tail Light...142 Tether...
... ...95 Shock Spring Adjustment ...132 Sidehilling ...84 Signal words...6 Spark Arrestor ...118-119 Spark Plug Change...113 Spark Plugs ...112-113 Specifications ...156-157 Speed Control System ...122-123 Start Button ...59 Starting the Engine...76-77 Steering Inspection...132 S Stop Switch ...58 Stopping the ATV ...46 Stopping the Engine ...78 Storage...151-154 Switches Engine Start Button ...59 Engine Stop Switch ...41, 58 Horn Button ...41 Ignition Switch...45 Main Key Switch ...57 Tether Switch ...45 Tail Light...142 Tether...