Owners Manual
Page 18
... that may change the handling characteristics of accessories. S Never exceed the stated load capacity for your ATV. Reduce speed and follow the instructions in this manual for the general public. Allow a greater distance for obstacles or people behind the ATV before operating in reverse, move slowly and avoid turning at 1-800-342-3764. The warranty on the vehicle. 15...
... that may change the handling characteristics of accessories. S Never exceed the stated load capacity for your ATV. Reduce speed and follow the instructions in this manual for the general public. Allow a greater distance for obstacles or people behind the ATV before operating in reverse, move slowly and avoid turning at 1-800-342-3764. The warranty on the vehicle. 15...
Owners Manual
Page 41
... miles per hour for extended periods of the vehicle. To change gears, stop the vehicle, and with the engine speed above idle or while the vehicle is moving could cause transmission damage. CAUTION Shifting gears with the engine idling, move the lever to the desired gear. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector (1) is located on the right side of time. 38 Belt Life To extend belt life, use low forward gear in park and lock...
... miles per hour for extended periods of the vehicle. To change gears, stop the vehicle, and with the engine speed above idle or while the vehicle is moving could cause transmission damage. CAUTION Shifting gears with the engine idling, move the lever to the desired gear. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector (1) is located on the right side of time. 38 Belt Life To extend belt life, use low forward gear in park and lock...
Owners Manual
Page 42
... at all wheel drive and the AWD indicator light in the instrument cluster will automatically engage any time the rear wheels lose traction. If the switch is turned off while the vehicle is moving , it will not disengage until the AWD switch is on . Engaging the Front Gearcase The AWD switch may cause severe drive shaft and gearcase damage. Always switch to the length of AWD in reverse if the AWD switch is...
... at all wheel drive and the AWD indicator light in the instrument cluster will automatically engage any time the rear wheels lose traction. If the switch is turned off while the vehicle is moving , it will not disengage until the AWD switch is on . Engaging the Front Gearcase The AWD switch may cause severe drive shaft and gearcase damage. Always switch to the length of AWD in reverse if the AWD switch is...
Owners Manual
Page 44
... engine damage could result. 9. Instrument Cluster FEATURES AND CONTROLS Rider Information Center The rider information center is located in the fuel tank. All segments will flash, FUEL will blink. It also appears if an EFI-related fault occurs. As the shift lever is moved, this indicates the gear the transmission is applied. Driving at start-up for proper diagnosis. 1. Refuel immediately. 8. If this warning appears. A low battery warning may...
... engine damage could result. 9. Instrument Cluster FEATURES AND CONTROLS Rider Information Center The rider information center is located in the fuel tank. All segments will flash, FUEL will blink. It also appears if an EFI-related fault occurs. As the shift lever is moved, this indicates the gear the transmission is applied. Driving at start-up for proper diagnosis. 1. Refuel immediately. 8. If this warning appears. A low battery warning may...
Owners Manual
Page 46
.... Turn the key switch off and on . 4. Screen 1: Battery voltage Screen 2: Tachometer Screen 3: AWD diagnostic This gauge indicates whether or not current is displayed briefly. As long as the display is in ohms) being read at the gear switch input of the gauge. 43 Release the switch as soon as the gauge is activated. Screen 4: Gear circuit diagnostic This screen displays the resistance value...
.... Turn the key switch off and on . 4. Screen 1: Battery voltage Screen 2: Tachometer Screen 3: AWD diagnostic This gauge indicates whether or not current is displayed briefly. As long as the display is in ohms) being read at the gear switch input of the gauge. 43 Release the switch as soon as the gauge is activated. Screen 4: Gear circuit diagnostic This screen displays the resistance value...
Owners Manual
Page 48
Please see your Polaris dealer for informational purposes only. Instrument Cluster FEATURES AND CONTROLS Rider Information Center Special EFI Diagnostic Mode The EFI diagnostic mode is for all codes have been transmitted. To download blink codes (failure codes) from the EFI module: 1. Turn the key switch off and turn the key switch to Ground END 45 The number "61" and the word "END" will display, one at a time, in the alphanumeric display...
Please see your Polaris dealer for informational purposes only. Instrument Cluster FEATURES AND CONTROLS Rider Information Center Special EFI Diagnostic Mode The EFI diagnostic mode is for all codes have been transmitted. To download blink codes (failure codes) from the EFI module: 1. Turn the key switch off and turn the key switch to Ground END 45 The number "61" and the word "END" will display, one at a time, in the alphanumeric display...
Owners Manual
Page 50
See page 37. 2. Check the engine oil level on the daily pre-ride inspection checklist. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. See page 48. 6. Pull only light loads. 7. Drive slowly at sustained idle. 5. Do not operate at first. Break in the clutches and belt by operating at slower speeds during the break-in period. 47...
See page 37. 2. Check the engine oil level on the daily pre-ride inspection checklist. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. See page 48. 6. Pull only light loads. 7. Drive slowly at sustained idle. 5. Do not operate at first. Break in the clutches and belt by operating at slower speeds during the break-in period. 47...
Owners Manual
Page 53
... weight to extend belt life. 50 Do not obstruct the headlight beam with cargo. OPERATION Hauling Cargo 1/3 2/3 Your ATV has been designed to carry or tow a certain amount of the owner's manual and on the rear rack) and mounted as low as possible. Always read and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications...
... weight to extend belt life. 50 Do not obstruct the headlight beam with cargo. OPERATION Hauling Cargo 1/3 2/3 Your ATV has been designed to carry or tow a certain amount of the owner's manual and on the rear rack) and mounted as low as possible. Always read and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications...
Owners Manual
Page 54
... the tow load to maintain stable driving conditions. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with loads that extend over rough or hilly terrain, reduce speed and cargo to the hitch point designated for your vehicle. DO NOT BLOCK THE FRONT HEADLIGHT BEAM when carrying loads on the racks raises the center of gravity of control or brake instability...
... the tow load to maintain stable driving conditions. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with loads that extend over rough or hilly terrain, reduce speed and cargo to the hitch point designated for your vehicle. DO NOT BLOCK THE FRONT HEADLIGHT BEAM when carrying loads on the racks raises the center of gravity of control or brake instability...
Owners Manual
Page 70
... every two years Inspect; pressure test system yearly Perform a break-in oil change at tank cap, lines, filter, pump; adjust Check for leaks Inspect Inspect Inspect; replace as needed Inspect coolant strength seasonally; apply dielectric grease to connectors subjected to water, mud, etc. adjust; clean external surfaces Inspect for leaks at one month Replace with oil change J Valve clearance E E J Fuel system " Radiator (if applicable) (if applicable) " Cooling hoses " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring 67 adjust; lubricate...
... every two years Inspect; pressure test system yearly Perform a break-in oil change at tank cap, lines, filter, pump; adjust Check for leaks Inspect Inspect Inspect; replace as needed Inspect coolant strength seasonally; apply dielectric grease to connectors subjected to water, mud, etc. adjust; clean external surfaces Inspect for leaks at one month Replace with oil change J Valve clearance E E J Fuel system " Radiator (if applicable) (if applicable) " Cooling hoses " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring 67 adjust; lubricate...
Owners Manual
Page 94
... the transmission in an enclosed area. Make sure the vehicle is in the muffler, elevate the rear of the vehicle while purging. If carbon is shown. Spark Arrestor MAINTENANCE AND LUBRICATION WARNING Failure to periodically purge accumulated carbon from the exhaust pipe/muffler. 1. NOTE: The 700 EFI muffler is expelled, cover or plug the exhaust outlet (2) and rap on the 800 EFI model. 2 1 2. Be sure to cool. Stop the engine...
... the transmission in an enclosed area. Make sure the vehicle is in the muffler, elevate the rear of the vehicle while purging. If carbon is shown. Spark Arrestor MAINTENANCE AND LUBRICATION WARNING Failure to periodically purge accumulated carbon from the exhaust pipe/muffler. 1. NOTE: The 700 EFI muffler is expelled, cover or plug the exhaust outlet (2) and rap on the 800 EFI model. 2 1 2. Be sure to cool. Stop the engine...
Owners Manual
Page 100
... by hand or with a chamois to prevent water spots. Rinse with water frequently and dry with a garden hose using mild soap. CAUTION High water pressure may have a camouflage finish. 97 Grease all zerk fittings immediately after washing, and allow these types of products to avoid damaging wheel bearings, radiator, transmission seals, body panels, brakes and warning labels. Washing the ATV Keeping your ATV...
... by hand or with a chamois to prevent water spots. Rinse with water frequently and dry with a garden hose using mild soap. CAUTION High water pressure may have a camouflage finish. 97 Grease all zerk fittings immediately after washing, and allow these types of products to avoid damaging wheel bearings, radiator, transmission seals, body panels, brakes and warning labels. Washing the ATV Keeping your ATV...
Owners Manual
Page 106
... clutch by operating below freezing). TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving onto a pickup or tall trailer in bient temperatures short bursts, 5 to low am- in neutral, advance the throttle to about 1/8 throttle in high range Starting out going up of control and vehicle overturn. The belt will become more when temperature is highly recommended for one mile (5 miles or more flexible and prevent belt burning. Shift...
... clutch by operating below freezing). TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving onto a pickup or tall trailer in bient temperatures short bursts, 5 to low am- in neutral, advance the throttle to about 1/8 throttle in high range Starting out going up of control and vehicle overturn. The belt will become more when temperature is highly recommended for one mile (5 miles or more flexible and prevent belt burning. Shift...
Owners Manual
Page 111
SPECIFICATIONS SPORTSMAN 700 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Front Rack/Storage Box Capacity Rear Rack Capacity Hitch Tongue Capacity Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension 1240 lbs. (563 kg) 4.13 gal. (15.6 l) 2 qts. (1.9 ...
SPECIFICATIONS SPORTSMAN 700 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Front Rack/Storage Box Capacity Rear Rack Capacity Hitch Tongue Capacity Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension 1240 lbs. (563 kg) 4.13 gal. (15.6 l) 2 qts. (1.9 ...
Owners Manual
Page 112
... watt) 2 - SPECIFICATIONS SPORTSMAN 700 EFI Shift Type Gear Reduction - Rear Front Brake Rear Brake Parking Brake Headlight Taillights Brake Light Instrument Cluster Side Lever (H/L/N/R/P) 7.49:1 5.11:1 2.70:1 3.82:1 3.10:1 Polaris PXT 26 x 8 - 12 (5 psi) Polaris PXT 26 x 11 - 12 (5 psi) Single-Control Hydraulic Disc Single-Control Hydraulic Disc Hydraulic lock, all wheel 1 - Single Beam on Grill (27 watt) 8.26 watts 26.9 watts LCD Clutching Chart Altitude Shift Weight 20-56 PN 5631215 20-54 PN 5631214 Drive Clutch Spring Blue...
... watt) 2 - SPECIFICATIONS SPORTSMAN 700 EFI Shift Type Gear Reduction - Rear Front Brake Rear Brake Parking Brake Headlight Taillights Brake Light Instrument Cluster Side Lever (H/L/N/R/P) 7.49:1 5.11:1 2.70:1 3.82:1 3.10:1 Polaris PXT 26 x 8 - 12 (5 psi) Polaris PXT 26 x 11 - 12 (5 psi) Single-Control Hydraulic Disc Single-Control Hydraulic Disc Hydraulic lock, all wheel 1 - Single Beam on Grill (27 watt) 8.26 watts 26.9 watts LCD Clutching Chart Altitude Shift Weight 20-56 PN 5631215 20-54 PN 5631214 Drive Clutch Spring Blue...
Owners Manual
Page 113
SPECIFICATIONS SPORTSMAN 800 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Rear Gearcase Oil Capacity Front Gearcase Oil Capacity Transmission Oil Capacity Coolant Capacity Front Rack/Storage Box Capacity Rear Rack Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving...
SPECIFICATIONS SPORTSMAN 800 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Rear Gearcase Oil Capacity Front Gearcase Oil Capacity Transmission Oil Capacity Coolant Capacity Front Rack/Storage Box Capacity Rear Rack Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving...
Owners Manual
Page 117
... your original selling dealer; Engine Oil 1. HOW TO OBTAIN WARRANTY SERVICE If your copy of the above limitation may not apply to you may use any Polaris Servicing Dealer to perform warranty service. Polaris suggests that the spark arrestor in this vehicle will remain in accordance with Polaris recommendations. 114 Mixing oil brands or using non-recommended oil may not be covered by warranty. We recommend the...
... your original selling dealer; Engine Oil 1. HOW TO OBTAIN WARRANTY SERVICE If your copy of the above limitation may not apply to you may use any Polaris Servicing Dealer to perform warranty service. Polaris suggests that the spark arrestor in this vehicle will remain in accordance with Polaris recommendations. 114 Mixing oil brands or using non-recommended oil may not be covered by warranty. We recommend the...
Owners Manual
Page 118
... export from country to perform the warranty repair. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to continue your move to Polaris Industries in order to Safety Recalls. Vehicles importation rules vary considerably...
... export from country to perform the warranty repair. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to continue your move to Polaris Industries in order to Safety Recalls. Vehicles importation rules vary considerably...
Owners Manual
Page 123
... ...Air Filter Service ...All Wheel Drive ...Automatic Transmission ...Auxiliary Brake ...AWD ...11 84 39 38 79 39 E Engine Stop Switch ...32 Equipment Modifications ...15 Exhaust Emission Control System . 63 F Features ...32-45 Filter Systems ...84 Footwell Removal ...81 Front Gearcase Oil ...74 Front Wheel Hub Tightening ...83 Fuel Filter ...37 Fuel Safety ...46 Fuel Tank ...37 B Battery ...94-96 Battery Charging ...95-96 Battery Installation ...94 Battery Removal ...94 Battery Storage ...95 Belt Break-in ...47 Belt Life ...38 Brake Fluid ...35...
... ...Air Filter Service ...All Wheel Drive ...Automatic Transmission ...Auxiliary Brake ...AWD ...11 84 39 38 79 39 E Engine Stop Switch ...32 Equipment Modifications ...15 Exhaust Emission Control System . 63 F Features ...32-45 Filter Systems ...84 Footwell Removal ...81 Front Gearcase Oil ...74 Front Wheel Hub Tightening ...83 Fuel Filter ...37 Fuel Safety ...46 Fuel Tank ...37 B Battery ...94-96 Battery Charging ...95-96 Battery Installation ...94 Battery Removal ...94 Battery Storage ...95 Belt Break-in ...47 Belt Life ...38 Brake Fluid ...35...
Owners Manual
Page 124
... Troubleshooting ...103-106 Turning Around on a Hill ...58 R Radiator Coolant Level ...76 Rear Gearcase Oil ...75 Rear Spring ...101 Reverse Override Switch ...32 Rider Information Center ...41-45 S Safe Riding Gear ...10 Safety ...6-31 Safety Decals and Locations ...6-9 Safety Training ...11 Setting the Parking Brake ...36 Side Panel Removal ...81 Sidehilling ...56 Signal words ...12 Spark Arrestor ...91 Spark Plugs ...89 V Vehicle Identification Numbers ...5 Vehicle Immersion ...90 W Warranty ...112-117 Wheel Installation ...83 Wheel Nut Torque Specifications...
... Troubleshooting ...103-106 Turning Around on a Hill ...58 R Radiator Coolant Level ...76 Rear Gearcase Oil ...75 Rear Spring ...101 Reverse Override Switch ...32 Rider Information Center ...41-45 S Safe Riding Gear ...10 Safety ...6-31 Safety Decals and Locations ...6-9 Safety Training ...11 Setting the Parking Brake ...36 Side Panel Removal ...81 Sidehilling ...56 Signal words ...12 Spark Arrestor ...91 Spark Plugs ...89 V Vehicle Identification Numbers ...5 Vehicle Immersion ...90 W Warranty ...112-117 Wheel Installation ...83 Wheel Nut Torque Specifications...