Owners Manual
Page 5
... Owner's Manual. Do not operate this vehicle on public roads or paved surfaces. Stay completely inside the vehicle. Never Drink and Drive Alcohol and drugs impair your judgement and slow your skills or conditions. Even drugs prescribed by placing both feet firmly on steering wheel, handgrip or handhold. Check with back against seat, feet flat on floor, and hands on the floor...
... Owner's Manual. Do not operate this vehicle on public roads or paved surfaces. Stay completely inside the vehicle. Never Drink and Drive Alcohol and drugs impair your judgement and slow your skills or conditions. Even drugs prescribed by placing both feet firmly on steering wheel, handgrip or handhold. Check with back against seat, feet flat on floor, and hands on the floor...
Owners Manual
Page 8
... the vehicle after such device or element of design has been removed or rendered inoperative by the Periodic Maintenance Chart are the acts listed below: Do not tamper with the original emission related parts: Throttle body and internal parts Spark plugs Magneto or electronic battery ignition system Fuel filter/Fuel injector/Fuel pump Air cleaner element Electronic Control Unit (ECU) PLEASE DO NOT TAMPER WITH NOISE CONTROL...
... the vehicle after such device or element of design has been removed or rendered inoperative by the Periodic Maintenance Chart are the acts listed below: Do not tamper with the original emission related parts: Throttle body and internal parts Spark plugs Magneto or electronic battery ignition system Fuel filter/Fuel injector/Fuel pump Air cleaner element Electronic Control Unit (ECU) PLEASE DO NOT TAMPER WITH NOISE CONTROL...
Owners Manual
Page 10
... to 6-Persons Mode ...Cargo Bed ...Tailgate ...Loading Cargo Bed ...Lifting & Lowering the Cargo Bed...Fuel ...Glove Compartment ...Cupholders ...Front Access Cover...Ignition Switch ...Keys ...Gear Shift Lever ...Selectable 2WD/4WD Shift Switch ...Selectable DIFF-LOCK Shift Switch ...Belt Drive Transmission...Parking Brake Lever ...Doors ...Seats ...Seat Belts ...Throttle Pedal ...Trailer Hitch Bracket ...BREAK-IN ...HOW TO OPERATE ...Daily Checks ...Starting the Engine...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Mule ...Shifting Gears...50 52 52 52 53...
... to 6-Persons Mode ...Cargo Bed ...Tailgate ...Loading Cargo Bed ...Lifting & Lowering the Cargo Bed...Fuel ...Glove Compartment ...Cupholders ...Front Access Cover...Ignition Switch ...Keys ...Gear Shift Lever ...Selectable 2WD/4WD Shift Switch ...Selectable DIFF-LOCK Shift Switch ...Belt Drive Transmission...Parking Brake Lever ...Doors ...Seats ...Seat Belts ...Throttle Pedal ...Trailer Hitch Bracket ...BREAK-IN ...HOW TO OPERATE ...Daily Checks ...Starting the Engine...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Mule ...Shifting Gears...50 52 52 52 53...
Owners Manual
Page 11
... ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Hose ...Fuel Tank Vent...Belt Drive Transmission (CVT) ...Brakes ...Brake Pedal...Brake Disc and Brake Pad ...Brake Light Switch... 89 90 92 93 93 94 94 95 95 96 97 98 98 99 100 102 102 107 110 113 116 119 119 120 123 125 126 127 127 128 129 129 131 132 Parking Brake Lever...Steering Wheel...Power Steering System (KAF820B/C/D)...Wheels ...Rims ...Wheel Nuts...Tires ...Joint Boots...Suspension...Seat Belts ...Cargo Bed Latches...Headlight Beam ...Battery ...Fuse...
... ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Hose ...Fuel Tank Vent...Belt Drive Transmission (CVT) ...Brakes ...Brake Pedal...Brake Disc and Brake Pad ...Brake Light Switch... 89 90 92 93 93 94 94 95 95 96 97 98 98 99 100 102 102 107 110 113 116 119 119 120 123 125 126 127 127 128 129 129 131 132 Parking Brake Lever...Steering Wheel...Power Steering System (KAF820B/C/D)...Wheels ...Rims ...Wheel Nuts...Tires ...Joint Boots...Suspension...Seat Belts ...Cargo Bed Latches...Headlight Beam ...Battery ...Fuse...
Owners Manual
Page 34
... the vehicle's center of gravity. Carrying cargo and pulling a trailer can make the vehicle difficult to increases in weight and changes in weight distribution, you must take care in an unsafe operating condition. Do not carry cargo on Kawasaki utility vehicles. The following general guidelines have been spe- In some cases, improper installation or use on top of accessories. Short Cargo Bed...
... the vehicle's center of gravity. Carrying cargo and pulling a trailer can make the vehicle difficult to increases in weight and changes in weight distribution, you must take care in an unsafe operating condition. Do not carry cargo on Kawasaki utility vehicles. The following general guidelines have been spe- In some cases, improper installation or use on top of accessories. Short Cargo Bed...
Owners Manual
Page 39
... miles traveled since it turns back to 1:00, and starts working . The displays stop blinking • Push and the clock starts working again when the battery is disconnected, the clock resets to 0.0 and starts counting again. Pushing and holding the button advances the hour or minute continuously. ○The clock works normally from the back-up power while the ignition switch is turned...
... miles traveled since it turns back to 1:00, and starts working . The displays stop blinking • Push and the clock starts working again when the battery is disconnected, the clock resets to 0.0 and starts counting again. Pushing and holding the button advances the hour or minute continuously. ○The clock works normally from the back-up power while the ignition switch is turned...
Owners Manual
Page 41
Red CVT Belt Check Indicator Light B. Green Neutral Indicator Light G. If this warning indicator light illuminates any other time, it . Red Parking Brake Indicator Light E. Yellow Engine Warning Indicator Light: The engine warning indicator light goes on when engine parts fail to the "When Stuck" section in the HOW TO OPERATE chapter and "Belt Drive Transmission (CVT)" section in the MAINTENANCE AND ADJUSTMENT chapter. Red Seat-Belt Use Reminder H. If this light goes on, have...
Red CVT Belt Check Indicator Light B. Green Neutral Indicator Light G. If this warning indicator light illuminates any other time, it . Red Parking Brake Indicator Light E. Yellow Engine Warning Indicator Light: The engine warning indicator light goes on when engine parts fail to the "When Stuck" section in the HOW TO OPERATE chapter and "Belt Drive Transmission (CVT)" section in the MAINTENANCE AND ADJUSTMENT chapter. Red Seat-Belt Use Reminder H. If this light goes on, have...
Owners Manual
Page 42
... too high while the vehicle is reached. Prolonged engine operation can operate automatically even with the engine not running the engine with the ignition switch in operation. Refer to the "Breaker" section in the coolant reserve tank after the engine cools down. Red Oil Pressure Warning Indicator Light: The oil pressure warning indicator light blinks to disconnect the negative (-) battery cable, since the fan can result in engine damage from mud and other obstacles...
... too high while the vehicle is reached. Prolonged engine operation can operate automatically even with the engine not running the engine with the ignition switch in operation. Refer to the "Breaker" section in the coolant reserve tank after the engine cools down. Red Oil Pressure Warning Indicator Light: The oil pressure warning indicator light blinks to disconnect the negative (-) battery cable, since the fan can result in engine damage from mud and other obstacles...
Owners Manual
Page 45
... require regular maintenance by users. Do not tamper with an electric power steering system. Steering Wheel A. 44 GENERAL INFORMATION j Steering Wheel The KAF820B/C/D models are equipped with the electronic control unit (ECU) or loosen the fittings of steering actuator, or the neutral position setting of the steering will be adversely affected and will cause serious driving problems. If such components need service, contact an authorized Kawasaki dealer.
... require regular maintenance by users. Do not tamper with an electric power steering system. Steering Wheel A. 44 GENERAL INFORMATION j Steering Wheel The KAF820B/C/D models are equipped with the electronic control unit (ECU) or loosen the fittings of steering actuator, or the neutral position setting of the steering will be adversely affected and will cause serious driving problems. If such components need service, contact an authorized Kawasaki dealer.
Owners Manual
Page 47
... bed when it is lifted in extended condition. A. Roof After the cargo bed is lowered and latched, return the rear of the roof. Brake Pedal A. Depress the pedal to its original position. 46 GENERAL INFORMATION j Brake Pedal The brake pedal is the left pedal on both sides to secure the rear of the sun top roof to slow or stop the vehicle. Sun Top Roof (Equipped Model) The rear...
... bed when it is lifted in extended condition. A. Roof After the cargo bed is lowered and latched, return the rear of the roof. Brake Pedal A. Depress the pedal to its original position. 46 GENERAL INFORMATION j Brake Pedal The brake pedal is the left pedal on both sides to secure the rear of the sun top roof to slow or stop the vehicle. Sun Top Roof (Equipped Model) The rear...
Owners Manual
Page 55
Rear Seat Cushion D. Push the rear seat frame forward into the stored position. Handgrips C. Lift the rear seat by holding the handgrip on either side, and turn the rear seat forward. 3. Hold the handgrip as it will break the plastic seat base. Plastic Seat base A. Holding the handgrip, raise the cargo bed carefully. ○Do not lift the rear seat using the plastic seat base as shown. NOTE Cargo Bed Latch (Both Sides) B. Rear Seat Frame (Stored Position) 4. j A. 54 GENERAL INFORMATION 2.
Rear Seat Cushion D. Push the rear seat frame forward into the stored position. Handgrips C. Lift the rear seat by holding the handgrip on either side, and turn the rear seat forward. 3. Hold the handgrip as it will break the plastic seat base. Plastic Seat base A. Holding the handgrip, raise the cargo bed carefully. ○Do not lift the rear seat using the plastic seat base as shown. NOTE Cargo Bed Latch (Both Sides) B. Rear Seat Frame (Stored Position) 4. j A. 54 GENERAL INFORMATION 2.
Owners Manual
Page 59
... position. NOTE may allow the cargo bed to suddenly lower under the front of the cargo bed is clear. A. Supporting Rod ○Using only the bed supporting damper for lifting. Never drive the Mule without locking the latches to properly support the bed when lowering or lifting the bed. Supporting Damper B. 58 GENERAL INFORMATION Check that both sides to secure the rear of the roof.
... position. NOTE may allow the cargo bed to suddenly lower under the front of the cargo bed is clear. A. Supporting Rod ○Using only the bed supporting damper for lifting. Never drive the Mule without locking the latches to properly support the bed when lowering or lifting the bed. Supporting Damper B. 58 GENERAL INFORMATION Check that both sides to secure the rear of the roof.
Owners Manual
Page 66
... INFORMATION 65 OFF ON Engine off . Hour meter works. Do not turn the ignition switch key to the "START" position with two keys. Key B. Upon release, key will drop temporarily. This switch prevents the electric starter from operating when the gear shift lever is in "N" (neutral) position or applying brake pedal. All electrical circuits off . Use one for the battery to "ON" position. Electric starter is engaged by holding ignition switch key in a safe place...
... INFORMATION 65 OFF ON Engine off . Hour meter works. Do not turn the ignition switch key to the "START" position with two keys. Key B. Upon release, key will drop temporarily. This switch prevents the electric starter from operating when the gear shift lever is in "N" (neutral) position or applying brake pedal. All electrical circuits off . Use one for the battery to "ON" position. Electric starter is engaged by holding ignition switch key in a safe place...
Owners Manual
Page 105
... 1 000 2 000 km 4 000 km 1 000 year of km (120 (2 500 km (600 km (600 (1 200 use mile) of mile) of mile) of mile) of mile) of use use use use use D or every year whichever comes first at Dealer OPERATION j Oil filter - apply grease CHASSIS Brake pad wear - check * Coolant - inspect * Brake light switch - replace * D Front final gear case oil and transmission case oil - clean * Radiator hoses and connections -
... 1 000 2 000 km 4 000 km 1 000 year of km (120 (2 500 km (600 km (600 (1 200 use mile) of mile) of mile) of mile) of mile) of use use use use use D or every year whichever comes first at Dealer OPERATION j Oil filter - apply grease CHASSIS Brake pad wear - check * Coolant - inspect * Brake light switch - replace * D Front final gear case oil and transmission case oil - clean * Radiator hoses and connections -
Owners Manual
Page 113
... gets on tires can make them with soap and water. Warm oil drains easily and picks up by running the vehicle. WARNING Gear case oil is a toxic substance. the vehicle level, place an oil pan beneath the • With gear case. • Remove the oil filler cap and drain plug. Dispose of the filler • Fill opening with a new O-ring. Front Final Gear Case Oil Oil Capacity 0.43...
... gets on tires can make them with soap and water. Warm oil drains easily and picks up by running the vehicle. WARNING Gear case oil is a toxic substance. the vehicle level, place an oil pan beneath the • With gear case. • Remove the oil filler cap and drain plug. Dispose of the filler • Fill opening with a new O-ring. Front Final Gear Case Oil Oil Capacity 0.43...
Owners Manual
Page 133
... (0.39 in .) it does not, check the bulb and, if necessary, • If adjust the brake light switch. Inspection the ignition switch to the "ON" position. • Turn Depress the brake pedal. Pad wear inspection and pad replacement should be done by an authorized Kawasaki dealer in accordance with the Periodic Maintenance Chart. A. 132 MAINTENANCE AND ADJUSTMENT brake caliper, if the thickness of pedal travel. j A.
... (0.39 in .) it does not, check the bulb and, if necessary, • If adjust the brake light switch. Inspection the ignition switch to the "ON" position. • Turn Depress the brake pedal. Pad wear inspection and pad replacement should be done by an authorized Kawasaki dealer in accordance with the Periodic Maintenance Chart. A. 132 MAINTENANCE AND ADJUSTMENT brake caliper, if the thickness of pedal travel. j A.
Owners Manual
Page 134
... performed by an authorized Kawasaki dealer. Inspection j A. it does, have the parking brake cable adjusted • If by an authorized • Adjustment Kawasaki dealer since the brake light switch is hard to 12 clicks of lever travel, the vehicle • should4 not roll while parked. In accordance with the Periodic Maintenance Chart, check that the switch body does not turn during adjustment. Parking Brake Lever the parking brake...
... performed by an authorized Kawasaki dealer. Inspection j A. it does, have the parking brake cable adjusted • If by an authorized • Adjustment Kawasaki dealer since the brake light switch is hard to 12 clicks of lever travel, the vehicle • should4 not roll while parked. In accordance with the Periodic Maintenance Chart, check that the switch body does not turn during adjustment. Parking Brake Lever the parking brake...
Owners Manual
Page 157
... the engine, electrical component and exhaust areas frequently. Allow the engine to inspecting for this vehicle. To remove the moisture, start the engine and turn on the inside of debris or flammable materials. Gradually the condensation on the inside of the LED sub headlight lens after it referring to the Service Manual for build-up of fire. NOTE When operating the vehicle in conditions...
... the engine, electrical component and exhaust areas frequently. Allow the engine to inspecting for this vehicle. To remove the moisture, start the engine and turn on the inside of debris or flammable materials. Gradually the condensation on the inside of the LED sub headlight lens after it referring to the Service Manual for build-up of fire. NOTE When operating the vehicle in conditions...
Owners Manual
Page 162
... coat the cylinder walls. Operate only in enclosed areas. WARNING An air/oil mist may be damaged. DO NOT run the engine in a well-ventilated area. TRANSPORTING AND STORAGE 161 ○As an alternative to draining the fuel system, a fuel stabilizer, such as possible. oil on all the cables as indicated in the General Lubrication section in j DANGER Exhaust gas contains carbon...
... coat the cylinder walls. Operate only in enclosed areas. WARNING An air/oil mist may be damaged. DO NOT run the engine in a well-ventilated area. TRANSPORTING AND STORAGE 161 ○As an alternative to draining the fuel system, a fuel stabilizer, such as possible. oil on all the cables as indicated in the General Lubrication section in j DANGER Exhaust gas contains carbon...
Owners Manual
Page 164
... Power Engine overheated Too much idling or low speed running (not enough air flow) Overloaded Wrong spark plug Radiator clogged Coolant level too low Coolant deteriorated Cooling fan breaker functioned Engine oil level too low Compression leakage Valve clearance insufficient Air filter clogged or intake blocked Spark plug dirty or worm Engine oil incorrect Water in fuel Drive belt slipping Water in belt drive torque converter housing • Engine Cranks, But Won't Start No fuel in tank Water in fuel Air filter clogged or intake blocked Engine flooded Fuel tank vent clogged Spark plug wire...
... Power Engine overheated Too much idling or low speed running (not enough air flow) Overloaded Wrong spark plug Radiator clogged Coolant level too low Coolant deteriorated Cooling fan breaker functioned Engine oil level too low Compression leakage Valve clearance insufficient Air filter clogged or intake blocked Spark plug dirty or worm Engine oil incorrect Water in fuel Drive belt slipping Water in belt drive torque converter housing • Engine Cranks, But Won't Start No fuel in tank Water in fuel Air filter clogged or intake blocked Engine flooded Fuel tank vent clogged Spark plug wire...
