Owner Guide 1st Printing
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Engine oil dipstick 5. Battery 8. Air filter assembly 112 Transmission fluid dipstick (automatic transmission) 4. Power steering fluid reservoir 9. Brake fluid reservoir 6. Windshield washer fluid reservoir 3. Engine oil filler cap 10. Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 2.5L I4 engine 1 2 3 4 5 6 10 9 8 7 1. Engine coolant reservoir 2. Clutch fluid reservoir (manual transmission) 7.
Engine oil dipstick 5. Battery 8. Air filter assembly 112 Transmission fluid dipstick (automatic transmission) 4. Power steering fluid reservoir 9. Brake fluid reservoir 6. Windshield washer fluid reservoir 3. Engine oil filler cap 10. Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 2.5L I4 engine 1 2 3 4 5 6 10 9 8 7 1. Engine coolant reservoir 2. Clutch fluid reservoir (manual transmission) 7.
Owner Guide 1st Printing
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Windshield washer fluid reservoir 3. Brake fluid reservoir 7. Clutch fluid reservoir 8. Air filter assembly 113 Transmission fluid dipstick (automatic transmission) 5. Engine oil dipstick 6. Maintenance and care 3.0L V6 Vulcan engine 1 2 3 4 5 6 7 10 9 8 1. Engine oil filler cap 4. Battery 9. Engine coolant reservoir 2. Power steering fluid reservoir 10.
Windshield washer fluid reservoir 3. Brake fluid reservoir 7. Clutch fluid reservoir 8. Air filter assembly 113 Transmission fluid dipstick (automatic transmission) 5. Engine oil dipstick 6. Maintenance and care 3.0L V6 Vulcan engine 1 2 3 4 5 6 7 10 9 8 1. Engine oil filler cap 4. Battery 9. Engine coolant reservoir 2. Power steering fluid reservoir 10.
Owner Guide 1st Printing
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Windshield washer fluid reservoir 2. Engine coolant reservoir 114 Engine oil filler cap 3. Clutch fluid reservoir (manual transmission) 8. Brake fluid reservoir 7. Battery 9. Transmission fluid dipstick (automatic transmission) 4. Power steering fluid reservoir 6. Air filter assembly 10. Maintenance and care 4.0L V6 engine 1 2 3 4 5 6 7 10 9 8 1. Engine oil dipstick 5.
Windshield washer fluid reservoir 2. Engine coolant reservoir 114 Engine oil filler cap 3. Clutch fluid reservoir (manual transmission) 8. Brake fluid reservoir 7. Battery 9. Transmission fluid dipstick (automatic transmission) 4. Power steering fluid reservoir 6. Air filter assembly 10. Maintenance and care 4.0L V6 engine 1 2 3 4 5 6 7 10 9 8 1. Engine oil dipstick 5.
Owner Guide 1st Printing
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... specifications MOTORCRAFT PART NUMBERS Component 2.5L I4 engine 3.0L V6 engine 4.0L V6 engine Air filter FA-1616 FA-1616 FA-1616 Fuel filter FG-872 FG-872 FG-872 Battery BXT-58 BXT-58 BXT-58 Oil filter FL-400S FL-400S FL-1A PCV valve EV-147 EV-130 EV-225 Spark...
... specifications MOTORCRAFT PART NUMBERS Component 2.5L I4 engine 3.0L V6 engine 4.0L V6 engine Air filter FA-1616 FA-1616 FA-1616 Fuel filter FG-872 FG-872 FG-872 Battery BXT-58 BXT-58 BXT-58 Oil filter FL-400S FL-400S FL-1A PCV valve EV-147 EV-130 EV-225 Spark...
Owner Guide 1st Printing
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... supplemental restraint system ...47 and child safety seats ...48 description ...47 disposal ...50 indicator light ...50 passenger air bag ...48,51,52 Air conditioning manual heating and air conditioning system ...19,20,21 Ambulance packages ...3 Anti-lock brake system (ABS) description ...66 Anti-theft system ...... heater ...62 Engine coolant checking and adding ...121 disposal ...122 refill capacities ...123 Engine oil ...115,117 changing oil and oil filter ...118 checking and adding ...115,117 Exhaust fumes ...63 Foglamps ...16 Four-Wheel Drive vehicles ...74 control trac ...22,75 indicator...
... supplemental restraint system ...47 and child safety seats ...48 description ...47 disposal ...50 indicator light ...50 passenger air bag ...48,51,52 Air conditioning manual heating and air conditioning system ...19,20,21 Ambulance packages ...3 Anti-lock brake system (ABS) description ...66 Anti-theft system ...... heater ...62 Engine coolant checking and adding ...121 disposal ...122 refill capacities ...123 Engine oil ...115,117 changing oil and oil filter ...118 checking and adding ...115,117 Exhaust fumes ...63 Foglamps ...16 Four-Wheel Drive vehicles ...74 control trac ...22,75 indicator...
Owner Guide 1st Printing
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...filter change)4.0L engine Tire size and pressure Hood release Coolant capacity-2.5L without air conditioning Coolant capacity-2.5L with air conditioning Coolant capacity-3.0L without air conditioning Coolant capacity-3.0L with air conditioning Coolant capacity-4.0L without air conditioning Coolant capacity-4.0L with air....6 gallons) 4.3L (4.5 quarts). Use Motorcraft 5W30 Super Premium Motor Oil, Ford Specification WSS-M2C153-G 4.7L (5.0 quarts). Use Motorcraft 5W30 Super Premium Motor Oil, Ford Specification WSS-M2C153-G See Safety Compliance Certification Label on inside of the instrument ...
...filter change)4.0L engine Tire size and pressure Hood release Coolant capacity-2.5L without air conditioning Coolant capacity-2.5L with air conditioning Coolant capacity-3.0L without air conditioning Coolant capacity-3.0L with air conditioning Coolant capacity-4.0L without air conditioning Coolant capacity-4.0L with air....6 gallons) 4.3L (4.5 quarts). Use Motorcraft 5W30 Super Premium Motor Oil, Ford Specification WSS-M2C153-G 4.7L (5.0 quarts). Use Motorcraft 5W30 Super Premium Motor Oil, Ford Specification WSS-M2C153-G See Safety Compliance Certification Label on inside of the instrument ...
Scheduled Maintenance Guide 2nd Printing
Page 6
...cardan joint centering ball (SWB 4x4). 6 DEALER AUTHORIZATION Date: Mileage: 24,000 KILOMETERS (15,000 MILES) u Change engine oil and replace oil filter. check coolant strength every 24,000 km (15,000 miles) or 12 months. Normal schedule 8,000 KILOMETERS (5,000 MILES) u u u u ...Change engine oil and replace oil filter. Check clutch reservoir fluid level. Rotate tires and adjust air pressure (1). DEALER AUTHORIZATION Date: Mileage: 16,000 KILOMETERS (10,000 MILES) u Change engine oil and replace oil...
...cardan joint centering ball (SWB 4x4). 6 DEALER AUTHORIZATION Date: Mileage: 24,000 KILOMETERS (15,000 MILES) u Change engine oil and replace oil filter. check coolant strength every 24,000 km (15,000 miles) or 12 months. Normal schedule 8,000 KILOMETERS (5,000 MILES) u u u u ...Change engine oil and replace oil filter. Check clutch reservoir fluid level. Rotate tires and adjust air pressure (1). DEALER AUTHORIZATION Date: Mileage: 16,000 KILOMETERS (10,000 MILES) u Change engine oil and replace oil...
Scheduled Maintenance Guide 2nd Printing
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...clutch reservoir fluid level. u Check clutch reservoir fluid level. u Inspect exhaust system for leaks, damage or loose parts. u Rotate tires and adjust air pressure (1). u Inspect exhaust system for leaks, damage or loose parts. DEALER AUTHORIZATION Date: Mileage: 40,000 KILOMETERS (25,000 MILES) u ...Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 32,000 KILOMETERS (20,000 MILES) u Change engine oil and replace oil filter. u Lubricate driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if...
...clutch reservoir fluid level. u Check clutch reservoir fluid level. u Inspect exhaust system for leaks, damage or loose parts. u Rotate tires and adjust air pressure (1). u Inspect exhaust system for leaks, damage or loose parts. DEALER AUTHORIZATION Date: Mileage: 40,000 KILOMETERS (25,000 MILES) u ...Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 32,000 KILOMETERS (20,000 MILES) u Change engine oil and replace oil filter. u Lubricate driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if...
Scheduled Maintenance Guide 2nd Printing
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... caliper slide rails. DEALER AUTHORIZATION Date: Mileage: 56,000 KILOMETERS (35,000 MILES) u u u u Change engine oil and replace oil filter. u Lubricate driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). u Inspect drum brake systems, hoses and lines... muffler. check coolant strength every 24,000 km (15,000 miles) or 12 months. Check clutch reservoir fluid level. u Replace air cleaner filter (3). u Inspect parking brake system for damage and operation. Remove any foreign material trapped by exhaust system shielding. 8 u Inspect engine...
... caliper slide rails. DEALER AUTHORIZATION Date: Mileage: 56,000 KILOMETERS (35,000 MILES) u u u u Change engine oil and replace oil filter. u Lubricate driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). u Inspect drum brake systems, hoses and lines... muffler. check coolant strength every 24,000 km (15,000 miles) or 12 months. Check clutch reservoir fluid level. u Replace air cleaner filter (3). u Inspect parking brake system for damage and operation. Remove any foreign material trapped by exhaust system shielding. 8 u Inspect engine...
Scheduled Maintenance Guide 2nd Printing
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u Rotate tires and adjust air pressure (1). u Inspect disc brake system and lubricate caliper slide rails. NOTE: It is normal for a certain amount of moisture and staining to be present around ... lines. DEALER AUTHORIZATION Date: Mileage: 72,000 KILOMETERS (45,000 MILES) u Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 64,000 KILOMETERS (40,000 MILES) u Change engine oil and replace oil filter. Normal schedule NOTE: It is normal for a certain amount of moisture and staining to be present around...
u Rotate tires and adjust air pressure (1). u Inspect disc brake system and lubricate caliper slide rails. NOTE: It is normal for a certain amount of moisture and staining to be present around ... lines. DEALER AUTHORIZATION Date: Mileage: 72,000 KILOMETERS (45,000 MILES) u Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 64,000 KILOMETERS (40,000 MILES) u Change engine oil and replace oil filter. Normal schedule NOTE: It is normal for a certain amount of moisture and staining to be present around...
Scheduled Maintenance Guide 2nd Printing
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u Rotate tires and adjust air pressure (1). Remove any foreign material trapped by exhaust system shielding. u Replace fuel filter (Recommended but not required for a certain amount of moisture and staining to be present around the muffler seams. The presence of ... AUTHORIZATION Date: Mileage: 80,000 KILOMETERS (50,000 MILES) u Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 88,000 KILOMETERS (55,000 MILES) u Change engine oil and replace oil filter. NOTE: It is normal for California vehicles). u Inspect exhaust system for leaks, damage or loose ...
u Rotate tires and adjust air pressure (1). Remove any foreign material trapped by exhaust system shielding. u Replace fuel filter (Recommended but not required for a certain amount of moisture and staining to be present around the muffler seams. The presence of ... AUTHORIZATION Date: Mileage: 80,000 KILOMETERS (50,000 MILES) u Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 88,000 KILOMETERS (55,000 MILES) u Change engine oil and replace oil filter. NOTE: It is normal for California vehicles). u Inspect exhaust system for leaks, damage or loose ...
Scheduled Maintenance Guide 2nd Printing
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...u Replace PCV valve (2). DEALER AUTHORIZATION Date: Mileage: 104,000 KILOMETERS (65,000 MILES) u Change engine oil and replace oil filter. u Lubricate rear driveshaft double cardan joint centering ball (SWB 4x4). u Lubricate driveshaft U-joint if equipped with grease fittings and lubricate... slip yoke (if equipped). u Replace air cleaner filter (3). u Inspect accessory drive belts (2.5 & 4.0L engines) u Replace spark plugs (2.5 engine). Remove any foreign material trapped by ...
...u Replace PCV valve (2). DEALER AUTHORIZATION Date: Mileage: 104,000 KILOMETERS (65,000 MILES) u Change engine oil and replace oil filter. u Lubricate rear driveshaft double cardan joint centering ball (SWB 4x4). u Lubricate driveshaft U-joint if equipped with grease fittings and lubricate... slip yoke (if equipped). u Replace air cleaner filter (3). u Inspect accessory drive belts (2.5 & 4.0L engines) u Replace spark plugs (2.5 engine). Remove any foreign material trapped by ...
Scheduled Maintenance Guide 2nd Printing
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... 112,000 KILOMETERS (70,000 MILES) u Change engine oil and replace oil filter. u Check clutch reservoir fluid level. u Lubricate rear driveshaft double cardan joint centering ball (SWB 4x4). u Rotate tires and adjust air pressure (1). u Inspect exhaust system for leaks, damage or loose parts. DEALER ...AUTHORIZATION Date: Mileage: 120,000 KILOMETERS (75,000 MILES) u Change engine oil and replace oil filter. u Inspect disc brake system and lubricate caliper ...
... 112,000 KILOMETERS (70,000 MILES) u Change engine oil and replace oil filter. u Check clutch reservoir fluid level. u Lubricate rear driveshaft double cardan joint centering ball (SWB 4x4). u Rotate tires and adjust air pressure (1). u Inspect exhaust system for leaks, damage or loose parts. DEALER ...AUTHORIZATION Date: Mileage: 120,000 KILOMETERS (75,000 MILES) u Change engine oil and replace oil filter. u Inspect disc brake system and lubricate caliper ...
Scheduled Maintenance Guide 2nd Printing
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...: 136,000 KILOMETERS (85,000 MILES) u Change engine oil and replace oil filter. NOTE: It is normal for leaks, damage or loose parts. u Check clutch reservoir fluid level. u Rotate tires and adjust air pressure (1). u Lubricate driveshaft U-joint if equipped with grease fittings and lubricate slip yoke...indicate a faulty muffler. Normal schedule DEALER AUTHORIZATION Date: Mileage: 128,000 KILOMETERS (80,000 MILES) u Change engine oil and replace oil filter. Remove any foreign material trapped by exhaust system shielding. u Change engine coolant initially at 80,000 km (50,000 miles) or 48 ...
...: 136,000 KILOMETERS (85,000 MILES) u Change engine oil and replace oil filter. NOTE: It is normal for leaks, damage or loose parts. u Check clutch reservoir fluid level. u Rotate tires and adjust air pressure (1). u Lubricate driveshaft U-joint if equipped with grease fittings and lubricate slip yoke...indicate a faulty muffler. Normal schedule DEALER AUTHORIZATION Date: Mileage: 128,000 KILOMETERS (80,000 MILES) u Change engine oil and replace oil filter. Remove any foreign material trapped by exhaust system shielding. u Change engine coolant initially at 80,000 km (50,000 miles) or 48 ...
Scheduled Maintenance Guide 2nd Printing
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...and 4.0L engines). DEALER AUTHORIZATION Date: Mileage: 152,000 KILOMETERS (95,000 MILES) u u u u Change engine oil and replace oil filter. Lubricate rear driveshaft double cardan joint centering ball (SWB 4x4). u Inspect and lubricate front wheel bearings (4x2 only). Normal schedule 144,000 ...KILOMETERS (90,000 MILES) u Change engine oil and replace oil filter. u Replace air cleaner filter (3). u Inspect drum brake systems, hoses and lines. Rotate tires and adjust air pressure (1). NOTE: It is normal for a certain amount of moisture and staining to...
...and 4.0L engines). DEALER AUTHORIZATION Date: Mileage: 152,000 KILOMETERS (95,000 MILES) u u u u Change engine oil and replace oil filter. Lubricate rear driveshaft double cardan joint centering ball (SWB 4x4). u Inspect and lubricate front wheel bearings (4x2 only). Normal schedule 144,000 ...KILOMETERS (90,000 MILES) u Change engine oil and replace oil filter. u Replace air cleaner filter (3). u Inspect drum brake systems, hoses and lines. Rotate tires and adjust air pressure (1). NOTE: It is normal for a certain amount of moisture and staining to...
Scheduled Maintenance Guide 2nd Printing
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... equipped). NOTE: It is suspected or repair required. DEALER AUTHORIZATION Date: Mileage: 168,000 KILOMETERS (105,000 MILES) u Change engine oil and replace oil filter. u Inspect disc brake system and lubricate caliper slide rails. u Lubricate rear driveshaft double cardan joint centering ball (SWB 4x4). u Inspect drum brake systems, hoses...to be replaced every 160,000 kilometers (100,000 miles) or if the axle has been submerged in water. u Rotate tires and adjust air pressure (1). Normal schedule 160,000 KILOMETERS (100,000 MILES) u u u u Change engine oil and replace oil...
... equipped). NOTE: It is suspected or repair required. DEALER AUTHORIZATION Date: Mileage: 168,000 KILOMETERS (105,000 MILES) u Change engine oil and replace oil filter. u Inspect disc brake system and lubricate caliper slide rails. u Lubricate rear driveshaft double cardan joint centering ball (SWB 4x4). u Inspect drum brake systems, hoses...to be replaced every 160,000 kilometers (100,000 miles) or if the axle has been submerged in water. u Rotate tires and adjust air pressure (1). Normal schedule 160,000 KILOMETERS (100,000 MILES) u u u u Change engine oil and replace oil...
Scheduled Maintenance Guide 2nd Printing
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...months. 16 DEALER AUTHORIZATION Date: Mileage: 184,000 KILOMETERS (115,000 MILES) u Change engine oil and replace oil filter. u Lubricate rear driveshaft double cardan joint centering ball (SWB 4x4). u Check clutch reservoir fluid level. u Inspect exhaust... indicate a faulty muffler. Normal schedule 176,000 KILOMETERS (110,000 MILES) u Change engine oil and replace oil filter. NOTE: It is normal for leaks, damage or loose parts. DEALER AUTHORIZATION Date: Mileage: 200,000 KILOMETERS ... foreign material trapped by exhaust system shielding. u Rotate tires and adjust air pressure (1).
...months. 16 DEALER AUTHORIZATION Date: Mileage: 184,000 KILOMETERS (115,000 MILES) u Change engine oil and replace oil filter. u Lubricate rear driveshaft double cardan joint centering ball (SWB 4x4). u Check clutch reservoir fluid level. u Inspect exhaust... indicate a faulty muffler. Normal schedule 176,000 KILOMETERS (110,000 MILES) u Change engine oil and replace oil filter. NOTE: It is normal for leaks, damage or loose parts. DEALER AUTHORIZATION Date: Mileage: 200,000 KILOMETERS ... foreign material trapped by exhaust system shielding. u Rotate tires and adjust air pressure (1).
Scheduled Maintenance Guide 2nd Printing
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u Replace PCV valve (2). u Inspect drum brake systems, hoses and lines. u Inspect parking brake system for damage and operation. u Inspect disc brake system and lubricate caliper slide rails. u Replace spark plugs (2.5L, 3.0L and 4.0L engines) u Inspect camshaft drive belt (2.5L engine) u Change manual transmission oil. u Replace air cleaner filter (3). DEALER AUTHORIZATION Date: Mileage: 17 u Inspect and lubricate front wheel bearings (4x2 only). Normal schedule u Inspect accessory drive belts (2.5L, 3.0L & 4.0L engines). u Change transfer case oil (4x4).
u Replace PCV valve (2). u Inspect drum brake systems, hoses and lines. u Inspect parking brake system for damage and operation. u Inspect disc brake system and lubricate caliper slide rails. u Replace spark plugs (2.5L, 3.0L and 4.0L engines) u Inspect camshaft drive belt (2.5L engine) u Change manual transmission oil. u Replace air cleaner filter (3). DEALER AUTHORIZATION Date: Mileage: 17 u Inspect and lubricate front wheel bearings (4x2 only). Normal schedule u Inspect accessory drive belts (2.5L, 3.0L & 4.0L engines). u Change transfer case oil (4x4).
Scheduled Maintenance Guide 2nd Printing
Page 18
... severe dust conditions. Check with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent add four ounces of traction-lok rear axles. Rear axle lubricant change interval may require even more frequent replacement of your air filter at the same interval (every 5,000 km [3,000 miles]). Severe...
... severe dust conditions. Check with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent add four ounces of traction-lok rear axles. Rear axle lubricant change interval may require even more frequent replacement of your air filter at the same interval (every 5,000 km [3,000 miles]). Severe...
Scheduled Maintenance Guide 2nd Printing
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...based on Canadian and California vehicles. 5,000 KILOMETERS (3,000 MILES) u Change engine oil and replace oil filter. Check clutch reservoir fluid level. Remove any other unique applications that require constant turning may need more frequent ...operation. DEALER AUTHORIZATION Date: Mileage: 10,000 KILOMETERS (6,000 MILES) u u u u Change engine oil and replace oil filter. If in doubt, see your dealer. (4) Wheel lug nuts must be retightened to proper torque specifications at 800 km (500... material trapped by exhaust system shielding. 19 Rotate tires and adjust air pressure (3)(4).
...based on Canadian and California vehicles. 5,000 KILOMETERS (3,000 MILES) u Change engine oil and replace oil filter. Check clutch reservoir fluid level. Remove any other unique applications that require constant turning may need more frequent ...operation. DEALER AUTHORIZATION Date: Mileage: 10,000 KILOMETERS (6,000 MILES) u u u u Change engine oil and replace oil filter. If in doubt, see your dealer. (4) Wheel lug nuts must be retightened to proper torque specifications at 800 km (500... material trapped by exhaust system shielding. 19 Rotate tires and adjust air pressure (3)(4).