User Manual
Page 1
Please make certain the person who uses this generator thoroughly reads these instructions and all other instructions provided to ensure proper safety, use, and care of your new portable electric generator. 420344 Rev. 1 05.05.08 CL Printed in U.S.A. Portable Electric Generator Owner's Manual MODEL: PPG 6000 IMPORTANT -
Please make certain the person who uses this generator thoroughly reads these instructions and all other instructions provided to ensure proper safety, use, and care of your new portable electric generator. 420344 Rev. 1 05.05.08 CL Printed in U.S.A. Portable Electric Generator Owner's Manual MODEL: PPG 6000 IMPORTANT -
User Manual
Page 3
...a recreational vehicle (RV). WARNING Fuel and its vapors are worn, frayed, bare, or otherwise damaged. • DO NOT operate generator in the rain or other ignition source because they can cause severe burns or death. Breathing carbon monoxide will cause nausea, fainting, or... EQUIPMENT: • Transport/repair with fuel tank EMPTY or with a wheel kit. • National Electric Code requires generator to spill. • This generator is equipped with fuel shutoff valve in mobile equipment or marine applications. Call an electrician for fuel expansion. • ...
...a recreational vehicle (RV). WARNING Fuel and its vapors are worn, frayed, bare, or otherwise damaged. • DO NOT operate generator in the rain or other ignition source because they can cause severe burns or death. Breathing carbon monoxide will cause nausea, fainting, or... EQUIPMENT: • Transport/repair with fuel tank EMPTY or with a wheel kit. • National Electric Code requires generator to spill. • This generator is equipped with fuel shutoff valve in mobile equipment or marine applications. Call an electrician for fuel expansion. • ...
User Manual
Page 4
... Unintentional sparking can reach or exceed 150°F (65°C). CAUTION Excessively high operating speeds increase risk of generator can occur on page 16. • Start generator and let engine stabilize before connecting electrical loads. • Connect electrical loads in any objects through cooling slots....dust, dirt, or corrosive vapors. • DO NOT insert any way. WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR • Disconnect the spark plug wire from generator. • Shut off and disconnect them from the spark plug and place the wire where it and shorten its...
... Unintentional sparking can reach or exceed 150°F (65°C). CAUTION Excessively high operating speeds increase risk of generator can occur on page 16. • Start generator and let engine stabilize before connecting electrical loads. • Connect electrical loads in any objects through cooling slots....dust, dirt, or corrosive vapors. • DO NOT insert any way. WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR • Disconnect the spark plug wire from generator. • Shut off and disconnect them from the spark plug and place the wire where it and shorten its...
User Manual
Page 5
...avoid contact with a wheel kit. Electrocution Electrical Shock Electrical Shock Toxic Fumes Fire Explosion Hot Surface Ground Failure to properly ground generator can result in damp locations. Breathing carbon monoxide can cause severe burns or death. Consult with side shields and a full ...face shield when operating this generator. Read The Operator's Manual Eye Protection To reduce the risk of injury, user must read and understand operator's manual before ...
...avoid contact with a wheel kit. Electrocution Electrical Shock Electrical Shock Toxic Fumes Fire Explosion Hot Surface Ground Failure to properly ground generator can result in damp locations. Breathing carbon monoxide can cause severe burns or death. Consult with side shields and a full ...face shield when operating this generator. Read The Operator's Manual Eye Protection To reduce the risk of injury, user must read and understand operator's manual before ...
User Manual
Page 7
..., outdoor areas away from open windows, vents, or doors. Generator is 1.2 quarts. HOT MUFFLER WARNING Do not touch the muffler or aluminum cylinder of the generator. ENGINE OIL WARNING You must add oil before starting the generator. SYMBOLS SAFETY LABELS The following labels are very HOT and will...Ground the system. Do not over fill. The oil level should always register on the generator. Exhaust contains poisonous carbon monoxide gas that can kill. Do not expose to rain or use the generator in the direct path of the fuel neck. Don't put any of electric shock....
..., outdoor areas away from open windows, vents, or doors. Generator is 1.2 quarts. HOT MUFFLER WARNING Do not touch the muffler or aluminum cylinder of the generator. ENGINE OIL WARNING You must add oil before starting the generator. SYMBOLS SAFETY LABELS The following labels are very HOT and will...Ground the system. Do not over fill. The oil level should always register on the generator. Exhaust contains poisonous carbon monoxide gas that can kill. Do not expose to rain or use the generator in the direct path of the fuel neck. Don't put any of electric shock....
User Manual
Page 8
... Cylinder Discharge Capacity 389 cc Bore x Stroke 3.5 x 2.5 in . Width 20 in . Dry Weight 187 lbs. Height 21.25 in . Engine Oil Volume 1.2 qt. Compression Ratio 8.0:1 GENERATOR Rated Voltage 120V/240V 120V/240V Receptacle Plug Type L14-30 Rated Frequency 60 Hz Rated Maximum Continuous Load Current........50/22.7 A Maximum Rated Watts...
... Cylinder Discharge Capacity 389 cc Bore x Stroke 3.5 x 2.5 in . Width 20 in . Dry Weight 187 lbs. Height 21.25 in . Engine Oil Volume 1.2 qt. Compression Ratio 8.0:1 GENERATOR Rated Voltage 120V/240V 120V/240V Receptacle Plug Type L14-30 Rated Frequency 60 Hz Rated Maximum Continuous Load Current........50/22.7 A Maximum Rated Watts...
User Manual
Page 9
... to determine the amount of dirt and dust drawn into the unit during operation. ENGINE SWITCH The engine switch is used to start the generator. OIL FILL CAP/DIPSTICK Remove the oil cap to check and add oil to limit the amount of fuel remaining in your area. AIR...can be used to be used (along with all operating features and safety rules. It is used for starting a cold engine. FEATURES KNOW YOUR GENERATOR See Figure 1. Before attempting to help protect against electrical overload and can be drained. GROUNDING TERMINAL The grounding terminal is controlled by the position ...
... to determine the amount of dirt and dust drawn into the unit during operation. ENGINE SWITCH The engine switch is used to start the generator. OIL FILL CAP/DIPSTICK Remove the oil cap to check and add oil to limit the amount of fuel remaining in your area. AIR...can be used to be used (along with all operating features and safety rules. It is used for starting a cold engine. FEATURES KNOW YOUR GENERATOR See Figure 1. Before attempting to help protect against electrical overload and can be drained. GROUNDING TERMINAL The grounding terminal is controlled by the position ...
User Manual
Page 10
ASSEMBLY The following tools are required for assembly: 10 mm BOX-END WRENCH 12 mm OPEN-END WRENCH Fig. 2 UNASSEMBLED PARTS The following assembly hardware items are included with the generator. (See Figure 3.) Wheel Assembly 1 Handle Assembly 1 Foot Assembly 1 13 6 ITEM NUMBER QUANTITY Fig. 3 10
ASSEMBLY The following tools are required for assembly: 10 mm BOX-END WRENCH 12 mm OPEN-END WRENCH Fig. 2 UNASSEMBLED PARTS The following assembly hardware items are included with the generator. (See Figure 3.) Wheel Assembly 1 Handle Assembly 1 Foot Assembly 1 13 6 ITEM NUMBER QUANTITY Fig. 3 10
User Manual
Page 11
... call 1-866-237-1049 for assistance. WARNING: Do not attempt to lift the unit by the frame. NOTE: The generator is complete. PACKING LIST Generator Wheel Assembly Handle Assembly Foot Assembly Container of Oil Warranty Card Owner's Manual INSTALLING HANDLE ASSEMBLY See Figure 4. ■ Locate...flat washers (4) ■ Align left handle bracket with other side of the handle and the right handle bracket. ■ Return to lift the generator, always grasp by the handle assembly. Slide washer over bolt, then insert bolt through handle bracket and frame. WARNING: Do not attempt to ...
... call 1-866-237-1049 for assistance. WARNING: Do not attempt to lift the unit by the frame. NOTE: The generator is complete. PACKING LIST Generator Wheel Assembly Handle Assembly Foot Assembly Container of Oil Warranty Card Owner's Manual INSTALLING HANDLE ASSEMBLY See Figure 4. ■ Locate...flat washers (4) ■ Align left handle bracket with other side of the handle and the right handle bracket. ■ Return to lift the generator, always grasp by the handle assembly. Slide washer over bolt, then insert bolt through handle bracket and frame. WARNING: Do not attempt to ...
User Manual
Page 13
...However, local codes may also require proper grounding of this generator be properly connected to an approved earth ground. Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in your area. WARNING: Consult with a local ...electrician for grounding requirements in connected electrical devices, especially when the unit is provided on the generator end (Figure 7). Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices. 13 For that ...
...However, local codes may also require proper grounding of this generator be properly connected to an approved earth ground. Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in your area. WARNING: Consult with a local ...electrician for grounding requirements in connected electrical devices, especially when the unit is provided on the generator end (Figure 7). Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices. 13 For that ...
User Manual
Page 14
...or accessories not recommended by the manufacturer of 86 or higher. Always use unleaded gasoline with a pump octane rating of this generator. Do not rethread ■ Remove dipstick again and check oil level. OXYGENATED FUELS Some conventional gasolines are collectively referred to enter...adding fluid. To meet clean air standards, some areas of attachments or accessories not recommended can result in electrocution, especially if the generator is designed to an approved earth ground. Engine oil has a major influence on a flat surface before it has been properly filled...
...or accessories not recommended by the manufacturer of 86 or higher. Always use unleaded gasoline with a pump octane rating of this generator. Do not rethread ■ Remove dipstick again and check oil level. OXYGENATED FUELS Some conventional gasolines are collectively referred to enter...adding fluid. To meet clean air standards, some areas of attachments or accessories not recommended can result in electrocution, especially if the generator is designed to an approved earth ground. Engine oil has a major influence on a flat surface before it has been properly filled...
User Manual
Page 15
... 15% MTBE by volume. You may use gasoline containing up to the OFF position. NOTE: Fuel system damage or performance problems resulting from the generator. 15 Methanol (methyl or wood alcohol) 5% by volume. Fig. 11 MOVE CHOKE LEVER TO "ON" POSITION TO CLOSE NOTE: If location ...THE ENGINE See Figures 10 - 12. To stop the engine under warranty. Gasoline containing ethanol may use gasoline containing up to another brand of generator is unleaded and meets the minimum octane rating requirements. If you feel a resistance, then pull it gently to its original place. ■...
... 15% MTBE by volume. You may use gasoline containing up to the OFF position. NOTE: Fuel system damage or performance problems resulting from the generator. 15 Methanol (methyl or wood alcohol) 5% by volume. Fig. 11 MOVE CHOKE LEVER TO "ON" POSITION TO CLOSE NOTE: If location ...THE ENGINE See Figures 10 - 12. To stop the engine under warranty. Gasoline containing ethanol may use gasoline containing up to another brand of generator is unleaded and meets the minimum octane rating requirements. If you feel a resistance, then pull it gently to its original place. ■...
User Manual
Page 16
...will power at the right. 3. There should be estimated by adding only the item(s) with the highest additional surge watts to the generator, start electric motor-driven tools or appliances such as follows: DIY/Job Site Quartz Halogen Work Light 1000 − 1. Select the ...Pump Refrigerator/Freezer - 18 Cu. Air Compressor - 1-1/2 HP 2500 2500 Never add more loads than the generator capacity. ELECTRICAL DON'T OVERLOAD GENERATOR WARNING: CAPACITY Make sure the generator can supply enough rated (running) and surge (starting the engine. Take special care to keep the items ...
...will power at the right. 3. There should be estimated by adding only the item(s) with the highest additional surge watts to the generator, start electric motor-driven tools or appliances such as follows: DIY/Job Site Quartz Halogen Work Light 1000 − 1. Select the ...Pump Refrigerator/Freezer - 18 Cu. Air Compressor - 1-1/2 HP 2500 2500 Never add more loads than the generator capacity. ELECTRICAL DON'T OVERLOAD GENERATOR WARNING: CAPACITY Make sure the generator can supply enough rated (running) and surge (starting the engine. Take special care to keep the items ...
User Manual
Page 17
...the oil drainage bolt and tighten securely. ■ Refill with warm, soapy water. Use of the generator. See your local oil retailer for more information. 17 Do not use only identical Poulan Pro replacement parts. Rapid engine wear will decrease the life of any other internal parts of the ...unit can cause problems that does not exceed 25 psi. ■ Wipe the exterior surfaces of the generator with a damp cloth. GENERAL MAINTENANCE ...
...the oil drainage bolt and tighten securely. ■ Refill with warm, soapy water. Use of the generator. See your local oil retailer for more information. 17 Do not use only identical Poulan Pro replacement parts. Rapid engine wear will decrease the life of any other internal parts of the ...unit can cause problems that does not exceed 25 psi. ■ Wipe the exterior surfaces of the generator with a damp cloth. GENERAL MAINTENANCE ...
User Manual
Page 19
... screen. ■ Inspect the spark arrester for storage, follow the guidelines below. SPARK ARRESTER Fig. 17 DRAIN SCREW Fig. 18 STORAGE STORAGE When preparing the generator for breaks or holes. Turn the engine slowly with fresh gasoline. *Use gasoline conditioners formulated to extend storage life. For recommendations, contact your nearest authorized...
... screen. ■ Inspect the spark arrester for storage, follow the guidelines below. SPARK ARRESTER Fig. 17 DRAIN SCREW Fig. 18 STORAGE STORAGE When preparing the generator for breaks or holes. Turn the engine slowly with fresh gasoline. *Use gasoline conditioners formulated to extend storage life. For recommendations, contact your nearest authorized...
User Manual
Page 20
... in OFF position Move fuel valve to ON position AC receptacle does not work Circuit breaker is not a cause for your nearest authorized service center. Generator makes a "spark knock" or "pinging" noise An occasional light "knocking" or "pinging" under normal load at a steady engine speed, the problem may be with the...
... in OFF position Move fuel valve to ON position AC receptacle does not work Circuit breaker is not a cause for your nearest authorized service center. Generator makes a "spark knock" or "pinging" noise An occasional light "knocking" or "pinging" under normal load at a steady engine speed, the problem may be with the...
User Manual
Page 23
PPG6000 CONTROL PANEL ASSEMBLY KEY NO. 6 7 8 14 16 17 18 19 20 61 204 205 206 213 218 219 220 221 222 223 PART NO. DESCRIPTION ... A., Wire B000930004000000b Washer, Spring, W4 B000970204000000b Washer, Plain, W4 B061770004000060b Nut m4 Td2018-c03-0100 Diode Assy B057890006001470b Bolt m6×14 23 PORTABLE ELECTRIC GENERATOR- -MODEL NO.
PPG6000 CONTROL PANEL ASSEMBLY KEY NO. 6 7 8 14 16 17 18 19 20 61 204 205 206 213 218 219 220 221 222 223 PART NO. DESCRIPTION ... A., Wire B000930004000000b Washer, Spring, W4 B000970204000000b Washer, Plain, W4 B061770004000060b Nut m4 Td2018-c03-0100 Diode Assy B057890006001470b Bolt m6×14 23 PORTABLE ELECTRIC GENERATOR- -MODEL NO.
User Manual
Page 25
PPG6000 AIR FILTER ASSEMBLY KEY NO. 21 23 24 25 26 27 28 30 33 31 34 PART NO. DESCRIPTION 12104-mb32-0000 Breather Tube 16101-mb32-0100 Air Cleaner Element 16106-mb32-0000 Air Cleaner Separator Plastic 16127-mb32-0000 Air Cleaner Case Rear Td4121-c01-0000 Air Cleaner Stay 16105-mb32-0200 Air Cleaner Cover Case Front 16109-mb32-0000 Gemel 16102-mb32-0000 Air Cleaner Seal B061700004000060b Nut 4mm B061770106000060b Nut, M6 B061770106000060b Nut, M6 25 PORTABLE ELECTRIC GENERATOR- -MODEL NO.
PPG6000 AIR FILTER ASSEMBLY KEY NO. 21 23 24 25 26 27 28 30 33 31 34 PART NO. DESCRIPTION 12104-mb32-0000 Breather Tube 16101-mb32-0100 Air Cleaner Element 16106-mb32-0000 Air Cleaner Separator Plastic 16127-mb32-0000 Air Cleaner Case Rear Td4121-c01-0000 Air Cleaner Stay 16105-mb32-0200 Air Cleaner Cover Case Front 16109-mb32-0000 Gemel 16102-mb32-0000 Air Cleaner Seal B061700004000060b Nut 4mm B061770106000060b Nut, M6 B061770106000060b Nut, M6 25 PORTABLE ELECTRIC GENERATOR- -MODEL NO.
User Manual
Page 26
PORTABLE ELECTRIC GENERATOR- -MODEL NO. Td6130-b93-0000 Fuel Filter Td6140-b93-0000 Meter Assy.,fuel B057890006003070b Bolt, Flange, M6×30 Td6003-b93-0000 Tank Cushion Washer ...×40 226-16 B057890006003570b Bolt, M6×35 226-17 Td4113-b98-0000 Rubber Bumper For Foot 226-18 B094410006001870b M6×18 26 PPG6000 FRAME & FUEL TANK ASSEMBLY KEY NO. 49 50 51 52 53 54 55 56 58 59 60 63 65 66 67 68 217 218 219...
PORTABLE ELECTRIC GENERATOR- -MODEL NO. Td6130-b93-0000 Fuel Filter Td6140-b93-0000 Meter Assy.,fuel B057890006003070b Bolt, Flange, M6×30 Td6003-b93-0000 Tank Cushion Washer ...×40 226-16 B057890006003570b Bolt, M6×35 226-17 Td4113-b98-0000 Rubber Bumper For Foot 226-18 B094410006001870b M6×18 26 PPG6000 FRAME & FUEL TANK ASSEMBLY KEY NO. 49 50 51 52 53 54 55 56 58 59 60 63 65 66 67 68 217 218 219...
User Manual
Page 32
You can also check our web site at www.poulanpro.com for your nearest Poulan Pro Authorized Service Center. AND SERIAL NO. Please call or visit. Please record the model number and serial number in the space provided below. ● ... housing. The model number of Authorized Service Centers. ● MODEL NO. ● SERVICE Now that you call 1-866-237-1049 for a complete list of this generator will be found on a plate attached to provide all pertinent facts when you have purchased your tool, should a need ever exist for repair parts or...
You can also check our web site at www.poulanpro.com for your nearest Poulan Pro Authorized Service Center. AND SERIAL NO. Please call or visit. Please record the model number and serial number in the space provided below. ● ... housing. The model number of Authorized Service Centers. ● MODEL NO. ● SERVICE Now that you call 1-866-237-1049 for a complete list of this generator will be found on a plate attached to provide all pertinent facts when you have purchased your tool, should a need ever exist for repair parts or...