User Manual
Page 2
... not operate the mower without either the entire grass catcher or the guard in severe injury or death. Tall grass can result in place. • Slow down slopes, not across. • Remove obstacles such as required. Never remove gas cap or add fuel with the engine running . 6 Grass catcher components are subject to wear, damage, and deterioration, which can hide obstacles. • Use slow speed. Allow engine to...
... not operate the mower without either the entire grass catcher or the guard in severe injury or death. Tall grass can result in place. • Slow down slopes, not across. • Remove obstacles such as required. Never remove gas cap or add fuel with the engine running . 6 Grass catcher components are subject to wear, damage, and deterioration, which can hide obstacles. • Use slow speed. Allow engine to...
User Manual
Page 4
... contact: American Yard Products Service Department P.O. This Warranty is free from the date of any power equipment unit or attachment are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. TRACTOR PARTS ORDERING/SERVICE 16 21-26 27 28-29 32-47 BACK COVER LW. Transportation charges for any battery which have other than AYP manufactured transaxle/transmission components, battery (except as manufactured...
... contact: American Yard Products Service Department P.O. This Warranty is free from the date of any power equipment unit or attachment are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. TRACTOR PARTS ORDERING/SERVICE 16 21-26 27 28-29 32-47 BACK COVER LW. Transportation charges for any battery which have other than AYP manufactured transaxle/transmission components, battery (except as manufactured...
User Manual
Page 6
... UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton (See page 5). • Cut, from tractor hood and grill. i-ORE ROLLING TRACTOR OFF SKID ADAPTER EXTENSION SHAFT 5/16 HEX BOLT ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Standard wrench sizes are listed. (1) 3/4" Socket w/drive rachet Utility knife (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Pliers (1) 9/16...
... UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton (See page 5). • Cut, from tractor hood and grill. i-ORE ROLLING TRACTOR OFF SKID ADAPTER EXTENSION SHAFT 5/16 HEX BOLT ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Standard wrench sizes are listed. (1) 3/4" Socket w/drive rachet Utility knife (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Pliers (1) 9/16...
User Manual
Page 8
... all controls - CHECK BRAKE SYSTEM After you start the engine. Be sure brake system is in safe operating condition. It is important to purge the transmission before you learn how to operate your tractor for the first time. Operate them before operating your tractor, check to see that all connections are still secure and wires are properly clamped. Before driving tractor, be properly inflated for leveling). Check mower and drive belts. ASSEMBLY CHECK TIRE PRESSURE The...
... all controls - CHECK BRAKE SYSTEM After you start the engine. Be sure brake system is in safe operating condition. It is important to purge the transmission before you learn how to operate your tractor for the first time. Operate them before operating your tractor, check to see that all connections are still secure and wires are properly clamped. Before driving tractor, be properly inflated for leveling). Check mower and drive belts. ASSEMBLY CHECK TIRE PRESSURE The...
User Manual
Page 9
... GUARD ASSEMBLY INSTALL MOWER AND DRIVE BELT (See Figs. 4 and 5) Be sure tractor is on outward pointing deck pins. Engage parking brake. • Cut and remove ties securing anti-sway bar and belts. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. Retain with loops down as shown using long shoulder bolts, 3/8 washers, and 3/8-16 center locknuts. Retain with attachment lift control. Tighten securely. • Adjust gauge wheels before operating mower as shown. • Turn height adjustment knob...
... GUARD ASSEMBLY INSTALL MOWER AND DRIVE BELT (See Figs. 4 and 5) Be sure tractor is on outward pointing deck pins. Engage parking brake. • Cut and remove ties securing anti-sway bar and belts. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. Retain with loops down as shown using long shoulder bolts, 3/8 washers, and 3/8-16 center locknuts. Retain with attachment lift control. Tighten securely. • Adjust gauge wheels before operating mower as shown. • Turn height adjustment knob...
User Manual
Page 13
... tractor is equipped with attachment lift control, • Start mower blades by the operator to neutral (N) position. a CAUTION: Do not operate the mower without either the entire grass catcher, on hills. • If slowing is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to leave the seat with the engine running and the attachment clutch engaged will shut off the ground. TO ADJUST GAUGE WHEELS...
... tractor is equipped with attachment lift control, • Start mower blades by the operator to neutral (N) position. a CAUTION: Do not operate the mower without either the entire grass catcher, on hills. • If slowing is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to leave the seat with the engine running and the attachment clutch engaged will shut off the ground. TO ADJUST GAUGE WHEELS...
User Manual
Page 14
...;C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. Drain the gas tank, start , pull the choke control out and retry. TO START ENGINE (See Fig. 6) When starting , read oil level. OPERATION TO TRANSPORT (See Figs. 9 and 5) When pushing or towing your tractor, be sure to disengage transmission by inserting retainer spring into forward hole of tractor. • Raise attachment lift to highest position with tractor on dipstick is located...
...;C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. Drain the gas tank, start , pull the choke control out and retry. TO START ENGINE (See Fig. 6) When starting , read oil level. OPERATION TO TRANSPORT (See Figs. 9 and 5) When pushing or towing your tractor, be sure to disengage transmission by inserting retainer spring into forward hole of tractor. • Raise attachment lift to highest position with tractor on dipstick is located...
User Manual
Page 15
... mower should be purged before mowing. • Place tractor safely on level surface with the motion control lever three (3) times. • Your tractor is running, move motion control lever to reverse position. Have the cut relatively high; This will result in cold weather, the transmission should be adjusted for normal operation. Repeat this manual. • The left hand turns until the engine begins to run roughly, pull the choke control out slightly for transmission...
... mower should be purged before mowing. • Place tractor safely on level surface with the motion control lever three (3) times. • Your tractor is running, move motion control lever to reverse position. Have the cut relatively high; This will result in cold weather, the transmission should be adjusted for normal operation. Repeat this manual. • The left hand turns until the engine begins to run roughly, pull the choke control out slightly for transmission...
User Manual
Page 16
...0 ATTACHMENT CLUTCH PIVOT(S) ENGINE 0 BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check for Loose Fasteners V R Sharpen/Replace Mower Blades C,A Lubrication Chart V IA V I/4 4/ I/ Check Battery Level/Recharge 0 Clean Battery and Terminals R Check Transaxle Cooling 6/ t/ i/ Adjust Blade Belt(s) Tension Vs Adjust Motion Drive Belt(s) Tension . , Check Engine Oil Level 0/ I/ . 0/5 . , Change Engine Oil E Clean Air Filter I/ 642,3 le I/2 N Clean Air Screen V2 G Inspect Muffler/Spark Arrester...
...0 ATTACHMENT CLUTCH PIVOT(S) ENGINE 0 BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check for Loose Fasteners V R Sharpen/Replace Mower Blades C,A Lubrication Chart V IA V I/4 4/ I/ Check Battery Level/Recharge 0 Clean Battery and Terminals R Check Transaxle Cooling 6/ t/ i/ Adjust Blade Belt(s) Tension Vs Adjust Motion Drive Belt(s) Tension . , Check Engine Oil Level 0/ I/ . 0/5 . , Change Engine Oil E Clean Air Filter I/ 642,3 le I/2 N Clean Air Screen V2 G Inspect Muffler/Spark Arrester...
User Manual
Page 17
... bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with grease or petroleum jelly. • Reinstall battery (See "CONNECT BATTERY" in a horizontal position. An unbalanced blade will cause excessive vibration and eventual damage to "leak" power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED bat- CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any maintenance. Lbs. torque). BLADE MANDREL ASSEMBLY...
... bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with grease or petroleum jelly. • Reinstall battery (See "CONNECT BATTERY" in a horizontal position. An unbalanced blade will cause excessive vibration and eventual damage to "leak" power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED bat- CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any maintenance. Lbs. torque). BLADE MANDREL ASSEMBLY...
User Manual
Page 18
... of this manual. • Use gauge on oil fill cap/dipstick for checking level. Select the oil's SAE viscosity grade according to slip from running or while the transmission is tightened securely for the life of operation. Be sure tractor is on dipstick. Replace belts if they begin to your nearest authorized service center/department. OIL DRAIN PLUG AIR SCREEN OIL FILL CAP,DIPSTSICK FIG. 13 18 The belts are intact and clean. •...
... of this manual. • Use gauge on oil fill cap/dipstick for checking level. Select the oil's SAE viscosity grade according to slip from running or while the transmission is tightened securely for the life of operation. Be sure tractor is on dipstick. Replace belts if they begin to your nearest authorized service center/department. OIL DRAIN PLUG AIR SCREEN OIL FILL CAP,DIPSTSICK FIG. 13 18 The belts are intact and clean. •...
User Manual
Page 19
... remove excess oil. • If very dirty or damaged, replace pre-cleaner. • Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with knob(s). KNOB COVER WING NUT FOAM PRE-CLEANER CARTRIDGE PLATE CLEAN AIR SCREEN (See Fig. 14) Air screen must be kept free of this manual). TO SERVICE CARTRIDGE • Remove wing nuts and cartridge plate. • Carefully remove cartridge to prevent engine damage from entering carburetor. • Clean...
... remove excess oil. • If very dirty or damaged, replace pre-cleaner. • Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with knob(s). KNOB COVER WING NUT FOAM PRE-CLEANER CARTRIDGE PLATE CLEAN AIR SCREEN (See Fig. 14) Air screen must be kept free of this manual). TO SERVICE CARTRIDGE • Remove wing nuts and cartridge plate. • Carefully remove cartridge to prevent engine damage from entering carburetor. • Clean...
User Manual
Page 20
..., remove filter and plug fuel line sections. ® Place new fuel filter in position in fuel line with automotive type wax. SPARK PLUGS Replace spark plugs at the beginning of each season. Spark plug type and gap setting are shown in one year. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are properly positioned. • Immediately wipe up any leaks before placing engine into full operation. For approximate capacity see "PRODUCT SPECIFICATIONS" on replacement oil filter...
..., remove filter and plug fuel line sections. ® Place new fuel filter in position in fuel line with automotive type wax. SPARK PLUGS Replace spark plugs at the beginning of each season. Spark plug type and gap setting are shown in one year. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are properly positioned. • Immediately wipe up any leaks before placing engine into full operation. For approximate capacity see "PRODUCT SPECIFICATIONS" on replacement oil filter...
User Manual
Page 21
RETAINER CLUTCH SPRING LEVER CLUTCH SUSPENSION ROD ii I ARMS ADJUSTMENT NUTS FRONT SUSPENSION BRACKET LIFT LINKS ENGINE PULLEY. SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" positibn. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from each...
RETAINER CLUTCH SPRING LEVER CLUTCH SUSPENSION ROD ii I ARMS ADJUSTMENT NUTS FRONT SUSPENSION BRACKET LIFT LINKS ENGINE PULLEY. SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" positibn. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from each...
User Manual
Page 22
... brake. mandrel cover and remove cover. If tires are not equal in length. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. Check adjustment on right side of this manual). To obtain the best cutting results, the mower housing should be • Remove any necessary adjustments, check that • Remove belt from idler pulleys. Disengage attachment clutch control...
... brake. mandrel cover and remove cover. If tires are not equal in length. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. Check adjustment on right side of this manual). To obtain the best cutting results, the mower housing should be • Remove any necessary adjustments, check that • Remove belt from idler pulleys. Disengage attachment clutch control...
User Manual
Page 23
... this manual). TO ADJUST BRAKE (See Fig. 25) Your tractor is still greater than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Carefully roll belt off R.H. Remove belt from R.H. Readjust if necessary. If stopping distance is equipped with retainer spring. mandrel pulley. MANDREL COVER SCREWS IDLER PULLEYS ENGINE PULLEY Reinstall mower to see that they rotate freely. Make sure belt is necessary. MANDREL MOWER DRIVE BELT BELT KEEPERS t' \\ FIG. 23 TO REPLACE MOWER BLADE DRIVE BELT (See...
... this manual). TO ADJUST BRAKE (See Fig. 25) Your tractor is still greater than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Carefully roll belt off R.H. Remove belt from R.H. Readjust if necessary. If stopping distance is equipped with retainer spring. mandrel pulley. MANDREL COVER SCREWS IDLER PULLEYS ENGINE PULLEY Reinstall mower to see that they rotate freely. Make sure belt is necessary. MANDREL MOWER DRIVE BELT BELT KEEPERS t' \\ FIG. 23 TO REPLACE MOWER BLADE DRIVE BELT (See...
User Manual
Page 25
...-type plug-in the backside of tractor. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30) • Raise hood. • Unsnap headlight wire connector. • Stand in the Repair Parts section of tractor. • To replace, reverse above procedure. Check adjustment as follows: • With engine not running , or prevent it from fuel tank and battery. Tighten cable clamp screw securely. PANEL BOLT 0 0, FIG. 29 TO ADJUST THROTTLE CONTROL CABLE (See Fig. 31) The throttle control...
...-type plug-in the backside of tractor. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30) • Raise hood. • Unsnap headlight wire connector. • Stand in the Repair Parts section of tractor. • To replace, reverse above procedure. Check adjustment as follows: • With engine not running , or prevent it from fuel tank and battery. Tighten cable clamp screw securely. PANEL BOLT 0 0, FIG. 29 TO ADJUST THROTTLE CONTROL CABLE (See Fig. 31) The throttle control...
User Manual
Page 27
... CLEAN BATTERY AND TERMINALS" in the tank inside a building where fumes may occur. • Use fresh fuel next season. ENGINE OIL Drain oil (with engine warm) and replace with a suitable protective cover that all nuts, bolts and screws are empty. • Never use plastic. Store in fuel tank or storage container. When mower is to form and will cause problems. • If possible, store your tractor indoors and cover it thorough:y, remove all...
... CLEAN BATTERY AND TERMINALS" in the tank inside a building where fumes may occur. • Use fresh fuel next season. ENGINE OIL Drain oil (with engine warm) and replace with a suitable protective cover that all nuts, bolts and screws are empty. • Never use plastic. Store in fuel tank or storage container. When mower is to form and will cause problems. • If possible, store your tractor indoors and cover it thorough:y, remove all...
User Manual
Page 28
.... 8. Replace fuel filter. 8. Excessive vibration 1. Tighten blade bolt. 2. See "To Adjust Carburetor" in fuel. 10. Bad spark plug. 3. Dirty fuel filter. 5. Carburetor out of mower housing. 4. Loose or damaged wiring. 7. Faulty solenoid or starter. 9. Depress clutch/brake pedal. 2. Clean battery terminals. 6. Engine clicks but will not turn over 1. Faulty solenoid or starter. 1. Dirty engine air screen/fins. 12. Set in "CHOKE" position. 3. Clean and regap or change oil. 6. Clean/replace muffler. 13. Engine not "CHOKED" properly. 3. Replace spark plug...
.... 8. Replace fuel filter. 8. Excessive vibration 1. Tighten blade bolt. 2. See "To Adjust Carburetor" in fuel. 10. Bad spark plug. 3. Dirty fuel filter. 5. Carburetor out of mower housing. 4. Loose or damaged wiring. 7. Faulty solenoid or starter. 9. Depress clutch/brake pedal. 2. Clean battery terminals. 6. Engine clicks but will not turn over 1. Faulty solenoid or starter. 1. Dirty engine air screen/fins. 12. Set in "CHOKE" position. 3. Clean and regap or change oil. 6. Clean/replace muffler. 13. Engine not "CHOKED" properly. 3. Replace spark plug...
User Manual
Page 29
... service center/ department. Mower deck not level. 3. Bent blade mandrel. 5. Obstruction in "FAST" position. 2. Replace blade mandrel. Buildup of drive Engine "backfires" when turning engine "OFF" 1. Replace/sharpen blade. Clean around mandrels to idle for proper air pressure. 6. Replace bulb(s). 3. Tighten blade bolt. 2. Replace with attachment clutch engaged 1. Loose or damaged wiring. 5. Poor cable connections. 3. Frozen idler pulley. 4. Mower deck not level. 5. Replace mower drive belt. 9. Level mower deck. 3. Travel speed...
... service center/ department. Mower deck not level. 3. Bent blade mandrel. 5. Obstruction in "FAST" position. 2. Replace blade mandrel. Buildup of drive Engine "backfires" when turning engine "OFF" 1. Replace/sharpen blade. Clean around mandrels to idle for proper air pressure. 6. Replace bulb(s). 3. Tighten blade bolt. 2. Replace with attachment clutch engaged 1. Loose or damaged wiring. 5. Poor cable connections. 3. Frozen idler pulley. 4. Mower deck not level. 5. Replace mower drive belt. 9. Level mower deck. 3. Travel speed...