User Manual
Page 2
..., or other attachments. Clean oil or fuel spillage. Frequently check components and replace with the engine running. The mower could be picked up . Do not mow on slopes unlessnecessary, and then, turn machine off blades when not mowing. • Stop engine before dismounting. • Turn off if children enter the area. Do not •operate the mower without either the entire grass catcher or the guard in . Choose...
..., or other attachments. Clean oil or fuel spillage. Frequently check components and replace with the engine running. The mower could be picked up . Do not mow on slopes unlessnecessary, and then, turn machine off blades when not mowing. • Stop engine before dismounting. • Turn off if children enter the area. Do not •operate the mower without either the entire grass catcher or the guard in . Choose...
User Manual
Page 3
... owner's manual. If a spark arrester is used, it should be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any problem you to assemble and maintain your tractor properly. The instructions will enable you cannot easily 'remedy, please contact your nearest authorized service center/department. MODEL NUMBER HD145H42A SERIAL NUMBER...
... owner's manual. If a spark arrester is used, it should be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any problem you to assemble and maintain your tractor properly. The instructions will enable you cannot easily 'remedy, please contact your nearest authorized service center/department. MODEL NUMBER HD145H42A SERIAL NUMBER...
User Manual
Page 4
...16 Replacement 16 Brake Adjustment 22 C Carburetor Adjustment Controls, Tractor Customer Responsibilities Engine: Air Filter Air Screen Cooling Fins Engine Oil Fuel Filter Spark Plug(s) Tractor: Battery Blade Lubrication Chart Maintenance Schedule Tire Care Transaxle Cutting Height, Mower 25 11 15-19 18 18 18 13,17 19 19 17 16 15 15 7,16,23 17 12 E Electrical: Interlocks and Relays 24 Schematic 29 Wiring Diagram 30 Engine: Air Filter Air Screen Cooling Fins Oil Change Oil Level Oil Type Preparation Starting Storage F Filter: Air Filter Fuel Fuel: Type Storage Fuse H Hood Removal...
...16 Replacement 16 Brake Adjustment 22 C Carburetor Adjustment Controls, Tractor Customer Responsibilities Engine: Air Filter Air Screen Cooling Fins Engine Oil Fuel Filter Spark Plug(s) Tractor: Battery Blade Lubrication Chart Maintenance Schedule Tire Care Transaxle Cutting Height, Mower 25 11 15-19 18 18 18 13,17 19 19 17 16 15 15 7,16,23 17 12 E Electrical: Interlocks and Relays 24 Schematic 29 Wiring Diagram 30 Engine: Air Filter Air Screen Cooling Fins Oil Change Oil Level Oil Type Preparation Starting Storage F Filter: Air Filter Fuel Fuel: Type Storage Fuse H Hood Removal...
User Manual
Page 6
... clutch/brake pedal. • Place freewheel control in freewheeling position to bottom, along lines on all parts and hardware you are pointing straight forward. • Slide steering wheel adapter onto steering shaft exten- Use the correct tools as necessary to secure. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. INSTALL STEERING WHEEL • Position front wheels...
... clutch/brake pedal. • Place freewheel control in freewheeling position to bottom, along lines on all parts and hardware you are pointing straight forward. • Slide steering wheel adapter onto steering shaft exten- Use the correct tools as necessary to secure. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. INSTALL STEERING WHEEL • Position front wheels...
User Manual
Page 9
... for opposite side installing gauge wheel in desired height of cut position, gauge wheels should be properly inflated for best cutting results. (Tires must be assembled so they are routed properly around pulleys and inside all connections are still secure and wires are slightly off the ground. ASSEMBLY ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5) Assemble gauge wheels with tractor on a flat level surface. • Adjust mower to -rear for leveling). Check mower and drive belts. Be sure...
... for opposite side installing gauge wheel in desired height of cut position, gauge wheels should be properly inflated for best cutting results. (Tires must be assembled so they are routed properly around pulleys and inside all connections are still secure and wires are slightly off the ground. ASSEMBLY ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5) Assemble gauge wheels with tractor on a flat level surface. • Adjust mower to -rear for leveling). Check mower and drive belts. Be sure...
User Manual
Page 11
... various controls and adjustments. PARKING BRAKE: Locks clutch/brake pedal into the brake position. FREEWHEEL CONTROL - THROTTLE/CHOKE CONTROL - ATTACHMENT LIFT LEVER - MOTION CONTROL LEVER: Selects the speed and direction of the American National Standards Institute. IGNITION SWITCH: Used for future reference. Save this manual for starting and stopping the engine. LIGHT SWITCH: Turns the headlights on and off . 11 Disengages transmission for starting the engine. LIFT LEVER PLUNGER: Used to your tractor. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or...
... various controls and adjustments. PARKING BRAKE: Locks clutch/brake pedal into the brake position. FREEWHEEL CONTROL - THROTTLE/CHOKE CONTROL - ATTACHMENT LIFT LEVER - MOTION CONTROL LEVER: Selects the speed and direction of the American National Standards Institute. IGNITION SWITCH: Used for future reference. Save this manual for starting and stopping the engine. LIGHT SWITCH: Turns the headlights on and off . 11 Disengages transmission for starting the engine. LIFT LEVER PLUNGER: Used to your tractor. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or...
User Manual
Page 13
... the fuel lines and carburetor are empty. Note: Before starting, read oil level. If the engine does not start , move fuel from damage when transporting your tractor, be sure hood is located at more than two (2) MPH. The attachments and ground drive can be used . Purchase fuel in neutral (N) position. attract moisture which leads to the engine. • Depress clutch/brake pedal and set parking brake. • To change oil for the first time...
... the fuel lines and carburetor are empty. Note: Before starting, read oil level. If the engine does not start , move fuel from damage when transporting your tractor, be sure hood is located at more than two (2) MPH. The attachments and ground drive can be used . Purchase fuel in neutral (N) position. attract moisture which leads to the engine. • Depress clutch/brake pedal and set parking brake. • To change oil for the first time...
User Manual
Page 14
... hand turns until the engine runs roughly, then move throttle control to reverse position. Repeat this procedure three (3) times. Mower should be properly leveled for normal operation. This procedure will plug mower and leave undesirable clumps. This may need to be adjusted for trimming. • Drive so that clippings are discharged onto the area that has been cut desired. • When operating attachments, select a ground speed that the transmission be...
... hand turns until the engine runs roughly, then move throttle control to reverse position. Repeat this procedure three (3) times. Mower should be properly leveled for normal operation. This procedure will plug mower and leave undesirable clumps. This may need to be adjusted for trimming. • Drive so that clippings are discharged onto the area that has been cut desired. • When operating attachments, select a ground speed that the transmission be...
User Manual
Page 15
...; ATTACHMENT CLUTCH PIVOT(S) BEFORE EACH USE GEARSHIFT 0 PIVOTS • Check engine oil level. • Check brake operation. • Check tire pressure. • Check for loose fasteners. ()SAE 30 OR 10W30 MOTOR OIL @GENERAL PURPOSE GREASE ©REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. Service more often when operating in the Service and Adjustments section of this manual should replace the spark plug, clean or replace air filter, and check blades...
...; ATTACHMENT CLUTCH PIVOT(S) BEFORE EACH USE GEARSHIFT 0 PIVOTS • Check engine oil level. • Check brake operation. • Check tire pressure. • Check for loose fasteners. ()SAE 30 OR 10W30 MOTOR OIL @GENERAL PURPOSE GREASE ©REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. Service more often when operating in the Service and Adjustments section of this manual should replace the spark plug, clean or replace air filter, and check blades...
User Manual
Page 16
... hex bolt, lock washdr and flat washer in the Service and Adjustments section of the center hole may cause tire damage. Replace bent or damaged blades. CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any maintenance. IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. BLADE REMOVAL (See Fig. 11) • Raise mower to highest position to allow access to mower and engine. • The blade can harm...
... hex bolt, lock washdr and flat washer in the Service and Adjustments section of the center hole may cause tire damage. Replace bent or damaged blades. CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any maintenance. IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. BLADE REMOVAL (See Fig. 11) • Raise mower to highest position to allow access to mower and engine. • The blade can harm...
User Manual
Page 17
..., 10W30 etc.) improve starting the engine and after each time you check the oil level. CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is hot. • Inspect cooling fan to be kept clean to assure proper cooling. However, periodic charging of this manual). Replace belts if they begin to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. •...
..., 10W30 etc.) improve starting the engine and after each time you check the oil level. CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is hot. • Inspect cooling fan to be kept clean to assure proper cooling. However, periodic charging of this manual). Replace belts if they begin to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. •...
User Manual
Page 19
... and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each season. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with automotive type wax. CLAMP CLAMP FUEL FILTER FIG. 16 CLEANING • Clean engine, battery, seat, finish, etc. Spark plug type and gap setting are properly positioned. • Immediately...
... and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each season. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with automotive type wax. CLAMP CLAMP FUEL FILTER FIG. 16 CLEANING • Clean engine, battery, seat, finish, etc. Spark plug type and gap setting are properly positioned. • Immediately...
User Manual
Page 20
..." position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from deck by removing retainer spring. Place attachment clutch in neutral (N) position. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H. SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: a• • • Depress clutch/brake pedal fully and set parking brake...
..." position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from deck by removing retainer spring. Place attachment clutch in neutral (N) position. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H. SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: a• • • Depress clutch/brake pedal fully and set parking brake...
User Manual
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... brake must be replaced without tools. BELT INSTALLATION - • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. Contact your nearest authorized service center/department. SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 22) The mower blade drive belt may be adjusted. • Depress clutch/brake...
... brake must be replaced without tools. BELT INSTALLATION - • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. Contact your nearest authorized service center/department. SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 22) The mower blade drive belt may be adjusted. • Depress clutch/brake...
User Manual
Page 26
... minimizing the formation of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a period of time, clean it to distribute oil. • Replace with a suitable protective cover that all rusted or chipped paint surfaces; ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE...
... minimizing the formation of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a period of time, clean it to distribute oil. • Replace with a suitable protective cover that all rusted or chipped paint surfaces; ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE...
User Manual
Page 27
... blade mandrel. 3. Engine valves out of adjustment. 15. Clean battery terminals. 3. Clean/replace air filter. 5. Replace damaged parts. 27 Replace spark plug. 5. Clean battery terminals. 6. TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start . 4. Loose or damaged wiring. 9. Hard to start 1. Dirty air filter. 2. Loose or damaged wiring. 7. Contact an authorized service center/department. Engine clicks but will not turn over 1. Throttle in fuel. 10. Water in "CHOKE" position. 3. Carburetor out of adjustment. 1. Check oil level/change...
... blade mandrel. 3. Engine valves out of adjustment. 15. Clean battery terminals. 3. Clean/replace air filter. 5. Replace damaged parts. 27 Replace spark plug. 5. Clean battery terminals. 6. TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start . 4. Loose or damaged wiring. 9. Hard to start 1. Dirty air filter. 2. Loose or damaged wiring. 7. Contact an authorized service center/department. Engine clicks but will not turn over 1. Throttle in fuel. 10. Water in "CHOKE" position. 3. Carburetor out of adjustment. 1. Check oil level/change...
User Manual
Page 28
... TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with blades listed in clutch mechanism. 2. Place throttle control in "FAST" position. 2. Poor cable connections. 3. Tighten blade bolt. 2. Level mower deck. 3. Blades improperly installed. 10. Battery will not rotate 1. Move throttle control to "SLOW" position and allow to idle for proper air pressure. 6. Buildup of mower housing. 8. Replace blade mandrel. Level mower deck. 5. Bent blade mandrel. 5. uneven 1. Replace bulb(s). 3. Engine throttle control not set...
... TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with blades listed in clutch mechanism. 2. Place throttle control in "FAST" position. 2. Poor cable connections. 3. Tighten blade bolt. 2. Level mower deck. 3. Blades improperly installed. 10. Battery will not rotate 1. Move throttle control to "SLOW" position and allow to idle for proper air pressure. 6. Buildup of mower housing. 8. Replace blade mandrel. Level mower deck. 5. Bent blade mandrel. 5. uneven 1. Replace bulb(s). 3. Engine throttle control not set...
User Manual
Page 35
... x 1 Nut Lock 5/16-18 Unc NOTE: All component dimensions give in U.S. MODEL NUMBER HD145H42A DRIVE KEY PART NO. Cross Hydro 18" Tires Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga. inches. 1 inch = 25.4 mm. 35 Strap Torque LH LT Bolt Rdhd Sq. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt...
... x 1 Nut Lock 5/16-18 Unc NOTE: All component dimensions give in U.S. MODEL NUMBER HD145H42A DRIVE KEY PART NO. Cross Hydro 18" Tires Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga. inches. 1 inch = 25.4 mm. 35 Strap Torque LH LT Bolt Rdhd Sq. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt...
User Manual
Page 39
... V-Belt Sch Deca Mulch Bag Poulan Deca Btry Dngr/Psn P/L Sym Deca Seat Acc 16 KEY PART NO. inches 1 inch = 25A mm 39 NO. REPAIR PARTS TRACTOR - - DESCRIPTION 19 158172 Decal Replcment Engine - - 138311 Decal Handle Lft Height Adjust - - 157469 Manual Owner's English - - 157470 Manual Owner's Spanish - - 142341 Decak Drawbar Cntrl Mvt Hyd LT Available accessories not included with tractor: LBD48 42" Snow Blade LSB42 42" Snow Blower LC05 Wheel Weights...
... V-Belt Sch Deca Mulch Bag Poulan Deca Btry Dngr/Psn P/L Sym Deca Seat Acc 16 KEY PART NO. inches 1 inch = 25A mm 39 NO. REPAIR PARTS TRACTOR - - DESCRIPTION 19 158172 Decal Replcment Engine - - 138311 Decal Handle Lft Height Adjust - - 157469 Manual Owner's English - - 157470 Manual Owner's Spanish - - 142341 Decak Drawbar Cntrl Mvt Hyd LT Available accessories not included with tractor: LBD48 42" Snow Blade LSB42 42" Snow Blower LC05 Wheel Weights...
User Manual
Page 45
... Lever Asm Clutch Primary P/L 79 127498 Bushing 747 Od X 794 Lg Brass 80 153701 Spring Clutch Mower 81 73350600 Nut Hex Jam 3/8-16 Unc 82 142028 Trunnion Adj 83 120958X Washer Sintered 84 156084 Keeper Belt Idler 85 72140618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 92 73800600 Nut Lock Hex w/lns 3/8-16 Unc 111 155197 Bracket Gauge Wheel Lh 112 155198 Bracket Gauge Wheel. MODEL NUMBER HD145H42A 42" MOWER DECK KEY PART...
... Lever Asm Clutch Primary P/L 79 127498 Bushing 747 Od X 794 Lg Brass 80 153701 Spring Clutch Mower 81 73350600 Nut Hex Jam 3/8-16 Unc 82 142028 Trunnion Adj 83 120958X Washer Sintered 84 156084 Keeper Belt Idler 85 72140618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 92 73800600 Nut Lock Hex w/lns 3/8-16 Unc 111 155197 Bracket Gauge Wheel Lh 112 155198 Bracket Gauge Wheel. MODEL NUMBER HD145H42A 42" MOWER DECK KEY PART...