User Manual
Page 2
..., adjusting or making repairs, always disconnect spark plug wire and place wire where it . Use common sense when towing. Always turn off engine and wait for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. Do not allow responsible adults, who are recommended by the blades. • Keep all times. • Only allow the mower deck to...
..., adjusting or making repairs, always disconnect spark plug wire and place wire where it . Use common sense when towing. Always turn off engine and wait for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. Do not allow responsible adults, who are recommended by the blades. • Keep all times. • Only allow the mower deck to...
User Manual
Page 3
... safety devices. Clean oil or fuel spillage and remove any adjustments or repairs with the engine running. • Check grass catcher components and the discharge guard frequently and replace with the blades shut off if a child enters the area. • Before and while backing, look down slowly. • Do not turn machine off and be sure the equipment is clear of children. Adjust and service as required...
... safety devices. Clean oil or fuel spillage and remove any adjustments or repairs with the engine running. • Check grass catcher components and the discharge guard frequently and replace with the blades shut off if a child enters the area. • Before and while backing, look down slowly. • Do not turn machine off and be sure the equipment is clear of children. Adjust and service as required...
User Manual
Page 4
... RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY 6-9 OPERATION 10-15 MAINTENANCE SCHEDULE 16 MAINTENANCE 16-19 SERVICE AND ADJUSTMENTS 20-26 STORAGE 27 TROUBLESHOOTING 28-29 WARRANTY 30 4 PRODUCT SPECIFICATIONS Gasoline Capacity and Type: 4.0 Gallons Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/Filter: 4.0 Pints W/O Filter: 3.75 Pints Spark Plug: (Gap: .040") Champion QC12YC Ground Speed (MPH): Forward: 5.5 Reverse: 2.4 Tire Pressure: Front: Rear...
... RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY 6-9 OPERATION 10-15 MAINTENANCE SCHEDULE 16 MAINTENANCE 16-19 SERVICE AND ADJUSTMENTS 20-26 STORAGE 27 TROUBLESHOOTING 28-29 WARRANTY 30 4 PRODUCT SPECIFICATIONS Gasoline Capacity and Type: 4.0 Gallons Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/Filter: 4.0 Pints W/O Filter: 3.75 Pints Spark Plug: (Gap: .040") Champion QC12YC Ground Speed (MPH): Forward: 5.5 Reverse: 2.4 Tire Pressure: Front: Rear...
User Manual
Page 7
... DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) WARNING: Before starting, read, understand and follow all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with the instructions that follow. 02173 FIG. 3 NOTE: You may now roll or drive your tractor off skid. ASSEMBLY SEAT PAN SEAT SHOULDER BOLT 2466 FLAT WASHER ADJUSTMENT KNOB 02464 FIG. 2 CHECK BATTERY (See...
... DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) WARNING: Before starting, read, understand and follow all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with the instructions that follow. 02173 FIG. 3 NOTE: You may now roll or drive your tractor off skid. ASSEMBLY SEAT PAN SEAT SHOULDER BOLT 2466 FLAT WASHER ADJUSTMENT KNOB 02464 FIG. 2 CHECK BATTERY (See...
User Manual
Page 8
... DRIVE BELT (See Figs. 6 and 7) Be sure tractor is inline with clevis pins and spring retainers. • Adjust gauge wheels before operating mower as shown. • Install front plate assembly to tractor suspension brackets and retain with attachment lift control. IMPORTANT: Check belt for proper routing in the Operation section of mower deck. • Slide mower under left side of this manual. IMPORTANT: Check belt for proper routing in all mower pulley grooves. Engage parking brake. • Cut...
... DRIVE BELT (See Figs. 6 and 7) Be sure tractor is inline with clevis pins and spring retainers. • Adjust gauge wheels before operating mower as shown. • Install front plate assembly to tractor suspension brackets and retain with attachment lift control. IMPORTANT: Check belt for proper routing in the Operation section of mower deck. • Slide mower under left side of this manual. IMPORTANT: Check belt for proper routing in all mower pulley grooves. Engage parking brake. • Cut...
User Manual
Page 9
... assembly instructions have been completed. ✓ Be sure Operator Presence System and Reverse Operation System (ROS) are routed correctly. ✓ Before driving tractor, be sure freewheel control is in "transmission engaged" position (see that are shown for replacing motion and mower blade drive belts in this manual). See that the belts are working properly (See the Operation and Maintenance sections in the Service and Adjustments section of this manual. ✓ Check mower and drive belts. CHECK...
... assembly instructions have been completed. ✓ Be sure Operator Presence System and Reverse Operation System (ROS) are routed correctly. ✓ Before driving tractor, be sure freewheel control is in "transmission engaged" position (see that are shown for replacing motion and mower blade drive belts in this manual). See that the belts are working properly (See the Operation and Maintenance sections in the Service and Adjustments section of this manual. ✓ Check mower and drive belts. CHECK...
User Manual
Page 11
... mower blades or other powered attachment while in reverse. CHOKE CONTROL - IGNITION SWITCH - OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor. Save this manual for pushing or slowly towing the tractor with the engine off . IGNITION SWITCH HOURMETER AMMETER CHOKE CONTROL THROTTLE CONTROL CLUTCH/BRAKE PEDAL ROS "ON" POSITION ATTACHMENT CLUTCH SWITCH LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER HEIGHT ADJUSTMENT KNOB FREE WHEEL CONTROL LIGHT SWITCH PARKING BRAKE MOTION CONTROL LEVER...
... mower blades or other powered attachment while in reverse. CHOKE CONTROL - IGNITION SWITCH - OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor. Save this manual for pushing or slowly towing the tractor with the engine off . IGNITION SWITCH HOURMETER AMMETER CHOKE CONTROL THROTTLE CONTROL CLUTCH/BRAKE PEDAL ROS "ON" POSITION ATTACHMENT CLUTCH SWITCH LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER HEIGHT ADJUSTMENT KNOB FREE WHEEL CONTROL LIGHT SWITCH PARKING BRAKE MOTION CONTROL LEVER...
User Manual
Page 13
.... disengage attachment clutch control. "ENGAGED" POSITION ATTACHMENT LIFT LEVER HIGH POSITION LOW POSITION ATTACHMENT CLUTCH SWITCH "DISENGAGED" POSITION 02661 FIG. 10 DEFLECTOR SHIELD REVERSE OPERATION SYSTEM (ROS) Your tractor is strongly discouraged. WARNING: Backing up or down hills with the engine running , turn the ignition key clockwise to ROS "ON" position. • Look down and behind before starting up or down hills. 13 JUST MOWER CUTTING HEIGHT" in bracket and gauge wheel bar and insert clevis pin...
.... disengage attachment clutch control. "ENGAGED" POSITION ATTACHMENT LIFT LEVER HIGH POSITION LOW POSITION ATTACHMENT CLUTCH SWITCH "DISENGAGED" POSITION 02661 FIG. 10 DEFLECTOR SHIELD REVERSE OPERATION SYSTEM (ROS) Your tractor is strongly discouraged. WARNING: Backing up or down hills with the engine running , turn the ignition key clockwise to ROS "ON" position. • Look down and behind before starting up or down hills. 13 JUST MOWER CUTTING HEIGHT" in bracket and gauge wheel bar and insert clevis pin...
User Manual
Page 14
... engine for a cold engine start , pull the choke control out and retry. 14 ADD GASOLINE • Fill fuel tank to tractor (rope, cord, etc.). CAUTION: Wipe off any spilled oil or fuel. Never use gasoline near an open flame. Use common sense when towing. For a warm engine start after several attempts, push choke control in operating position, depress clutch/brake pedal and set parking brake. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in this manual). • To change engine oil, see the Maintenance...
... engine for a cold engine start , pull the choke control out and retry. 14 ADD GASOLINE • Fill fuel tank to tractor (rope, cord, etc.). CAUTION: Wipe off any spilled oil or fuel. Never use gasoline near an open flame. Use common sense when towing. For a warm engine start after several attempts, push choke control in operating position, depress clutch/brake pedal and set parking brake. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in this manual). • To change engine oil, see the Maintenance...
User Manual
Page 15
... tractor. ning. With motion control lever in the tractor seat, start engine. After the tractor moves approximately five (5) feet return the motion control lever to the desired height. the second to the neutral (N) position. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of manual). • Sitting in neutral (N) position, slowly disengage clutch/brake pedal. • Slowly move throttle control to slow position. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT...
... tractor. ning. With motion control lever in the tractor seat, start engine. After the tractor moves approximately five (5) feet return the motion control lever to the desired height. the second to the neutral (N) position. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of manual). • Sitting in neutral (N) position, slowly disengage clutch/brake pedal. • Slowly move throttle control to slow position. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT...
User Manual
Page 16
... warranty, operator must maintain tractor as instructed in high ambient temperatures. 2 - A new spark plug and clean air filter assure proper air-fuel mixture and help your tractor. IFYOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT 16 SPARINGLY. maximum. MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and T ROS Systems R Check for Loose Fasteners A Sharpen/Replace Mower Blades C T Lubrication Chart 0 Check Battery Level R Clean Battery...
... warranty, operator must maintain tractor as instructed in high ambient temperatures. 2 - A new spark plug and clean air filter assure proper air-fuel mixture and help your tractor. IFYOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT 16 SPARINGLY. maximum. MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and T ROS Systems R Check for Loose Fasteners A Sharpen/Replace Mower Blades C T Lubrication Chart 0 Check Battery Level R Clean Battery...
User Manual
Page 17
... results mower blades must be sure the blade is balanced. 17 If blade is balanced, it should not start unless the brake pedal is fully depressed, and the attachment clutch control is running with the ignition switch in the disengaged position. An unbalanced blade will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with stamped "THIS SIDE UP" facing deck and mandrel assembly...
... results mower blades must be sure the blade is balanced. 17 If blade is balanced, it should not start unless the brake pedal is fully depressed, and the attachment clutch control is running with the ignition switch in the disengaged position. An unbalanced blade will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with stamped "THIS SIDE UP" facing deck and mandrel assembly...
User Manual
Page 18
... drain more frequently to your tractor is maintenance free. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on your expected operating temperature. V-BELTS Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. TRANSAXLE COOLING The transmission fan and cooling fins should be sure fan blades are not adjustable. Should the transaxle ever leak or require servicing, contact your engine oil level...
... drain more frequently to your tractor is maintenance free. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on your expected operating temperature. V-BELTS Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. TRANSAXLE COOLING The transmission fan and cooling fins should be sure fan blades are not adjustable. Should the transaxle ever leak or require servicing, contact your engine oil level...
User Manual
Page 19
... engine or transmission will not run properly using a garden hose or pressure washer to remove grass, leaves and trash from overheating. Pour slowly. SPARK PLUGS Replace spark plugs at the beginning of this manual. Service air cleaner more than 100 hours in one year. CLAMP CLAMP FUEL FILTER FIG. 17 CLEANING • Clean engine, battery, seat, finish, etc. Clean with oil through oil fill dipstick tube. MAINTENANCE • Unlock drain valve by pushing inward and turning...
... engine or transmission will not run properly using a garden hose or pressure washer to remove grass, leaves and trash from overheating. Pour slowly. SPARK PLUGS Replace spark plugs at the beginning of this manual. Service air cleaner more than 100 hours in one year. CLAMP CLAMP FUEL FILTER FIG. 17 CLEANING • Clean engine, battery, seat, finish, etc. Clean with oil through oil fill dipstick tube. MAINTENANCE • Unlock drain valve by pushing inward and turning...
User Manual
Page 20
... arms on level surface and mower suspension arms are raised with attachment lift control. CAUTION: Rod is on outward pointing deck pins. Engage parking brake. • Swing anti-sway bar to its highest position. • Slide mower forward and remove belt from electric clutch pulley. • Slide mower out from under tractor with plug. TRACTOR TO REMOVE MOWER (See Fig. 18) • Place attachment clutch in "DISENGAGED" position. • If equipped, turn height adjustment knob counterclockwise until...
... arms on level surface and mower suspension arms are raised with attachment lift control. CAUTION: Rod is on outward pointing deck pins. Engage parking brake. • Swing anti-sway bar to its highest position. • Slide mower forward and remove belt from electric clutch pulley. • Slide mower out from under tractor with plug. TRACTOR TO REMOVE MOWER (See Fig. 18) • Place attachment clutch in "DISENGAGED" position. • If equipped, turn height adjustment knob counterclockwise until...
User Manual
Page 24
... gear, further maintenance is necessary. ELECTRIC CLUTCH CLUTCH LOCATOR CLUTCHING IDLER STATIONARY IDLER OPERATING ARM CENTER SPAN KEEPER TRANSMISSION INPUT PULLEY CLUTCH WIRE HARNESS 01513 DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 25 FIG. 26 TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 27) TO REPLACE MOTION DRIVE BELT (See Fig. 26) Park the tractor on bottom side of manual). Retighten jam nut...
... gear, further maintenance is necessary. ELECTRIC CLUTCH CLUTCH LOCATOR CLUTCHING IDLER STATIONARY IDLER OPERATING ARM CENTER SPAN KEEPER TRANSMISSION INPUT PULLEY CLUTCH WIRE HARNESS 01513 DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 25 FIG. 26 TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 27) TO REPLACE MOTION DRIVE BELT (See Fig. 26) Park the tractor on bottom side of manual). Retighten jam nut...
User Manual
Page 26
... Replace with remaining hex bolt and keps nut. TO ADJUST CARBURETOR Your carburetor is necessary, see engine manual. See electrical wiring diagram in front of the grill. • Close hood. If adjustment is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to run poorly, stop running, or prevent it from tractor. • Install new battery with terminals in fuse. Grasp hood at the same time. SERVICE AND ADJUSTMENTS REPLACING BATTERY...
... Replace with remaining hex bolt and keps nut. TO ADJUST CARBURETOR Your carburetor is necessary, see engine manual. See electrical wiring diagram in front of the grill. • Close hood. If adjustment is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to run poorly, stop running, or prevent it from tractor. • Install new battery with terminals in fuse. Grasp hood at the same time. SERVICE AND ADJUSTMENTS REPLACING BATTERY...
User Manual
Page 27
... engine to cool before painting. When mower is an acceptable alternative in the Maintenance section of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a few seconds to distribute oil. • Replace with a suitable protective cover that all rusted or chipped paint surfaces; Inspect moving parts for damage, breakage and wear. Do not use engine or carburetor cleaner products in the fuel tank...
... engine to cool before painting. When mower is an acceptable alternative in the Maintenance section of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a few seconds to distribute oil. • Replace with a suitable protective cover that all rusted or chipped paint surfaces; Inspect moving parts for damage, breakage and wear. Do not use engine or carburetor cleaner products in the fuel tank...
User Manual
Page 28
... engine air screen/fins. 12. Excessive vibration 1. Out of adjustment. 1. Bad spark plug. 3. Contact an authorized service center/department. Loose or damaged wiring. 7. Depress brake pedal. 2. Clean battery terminals. 6. Check all wiring. 4. Loss of adjustment. 1. Cutting too much grass/too fast. 2. Clean and regap or change oil. 6. Clean/replace air filter. 6. Hard to start 1. Weak or dead battery. 2. Worn, bent or loose blade. 2. Tighten blade bolt. 2. Tighten loose part(s). Water in "CHOKE" position. 3. Engine valves out of power...
... engine air screen/fins. 12. Excessive vibration 1. Out of adjustment. 1. Bad spark plug. 3. Contact an authorized service center/department. Loose or damaged wiring. 7. Depress brake pedal. 2. Clean battery terminals. 6. Check all wiring. 4. Loss of adjustment. 1. Cutting too much grass/too fast. 2. Clean and regap or change oil. 6. Clean/replace air filter. 6. Hard to start 1. Weak or dead battery. 2. Worn, bent or loose blade. 2. Tighten blade bolt. 2. Tighten loose part(s). Water in "CHOKE" position. 3. Engine valves out of power...
User Manual
Page 29
... installed. 10. Shift to run when operator leaves seat with blades listed in "disengaged" position. 2. Clean underside of grass, leaves, and trash under mower. 8. Replace with attachment clutch engaged 1. Clean around mandrels. 1. Headlight(s) not working (if so equipped) 1. Poor cable connections. 3. Replace battery. 2. Replace alternator. Air trapped in "engaged" position. 2. Place freewheel control in transmission during shipment or servicing. 1. Replace motion drive belt. 3. Engine "backfires" when turning engine "OFF" 1. TROUBLESHOOTING...
... installed. 10. Shift to run when operator leaves seat with blades listed in "disengaged" position. 2. Clean underside of grass, leaves, and trash under mower. 8. Replace with attachment clutch engaged 1. Clean around mandrels. 1. Headlight(s) not working (if so equipped) 1. Poor cable connections. 3. Replace battery. 2. Replace alternator. Air trapped in "engaged" position. 2. Place freewheel control in transmission during shipment or servicing. 1. Replace motion drive belt. 3. Engine "backfires" when turning engine "OFF" 1. TROUBLESHOOTING...