TriStar VS Manual
Page 1
... avoid unnecessary service calls, read this manual carefully and completely. NOTE - TriStar VS is easily installed either as a programmable stand-alone pump or with a totally enclosed, permanent magnet motor. TriStar® VS Owner's Manual IS3200VSP Rev-C Models SP3200VSP, SP3200VSPND TriStar VS Variable Speed Pump Hayward's TriStar VS variable speed pump delivers incredible energy savings via its advanced hydraulic design...
... avoid unnecessary service calls, read this manual carefully and completely. NOTE - TriStar VS is easily installed either as a programmable stand-alone pump or with a totally enclosed, permanent magnet motor. TriStar® VS Owner's Manual IS3200VSP Rev-C Models SP3200VSP, SP3200VSPND TriStar VS Variable Speed Pump Hayward's TriStar VS variable speed pump delivers incredible energy savings via its advanced hydraulic design...
TriStar VS Manual
Page 2
... Mounted Digital Control Interface Wiring (Optional) 15 5.3. Timer Menu 23 6.8. Stop/Resume 25 6.11. Table of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C IMPORTANT SAFETY INSTRUCTIONS ...4 2. Product Dimensions 7 3. Pipe Sizing Chart 9 4.4. Wiring 10 4.10. Installation Procedure...Setup Menu 24 6.9. Storing Pump For Winterization 26 9. Introduction 7 2.2. Installation and Wiring ...8 4.1. Electrical 10 4.6. Hayward Pro Logic Control Wiring (For remote control of pump speed) 16 5.4. Initial startup 21 6.6.
... Mounted Digital Control Interface Wiring (Optional) 15 5.3. Timer Menu 23 6.8. Stop/Resume 25 6.11. Table of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C IMPORTANT SAFETY INSTRUCTIONS ...4 2. Product Dimensions 7 3. Pipe Sizing Chart 9 4.4. Wiring 10 4.10. Installation Procedure...Setup Menu 24 6.9. Storing Pump For Winterization 26 9. Introduction 7 2.2. Installation and Wiring ...8 4.1. Electrical 10 4.6. Hayward Pro Logic Control Wiring (For remote control of pump speed) 16 5.4. Initial startup 21 6.6.
TriStar VS Manual
Page 3
Troubleshooting...30 11.1. Product Registration...33 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Seal Installation 27 9.5. Error Messages 32 12. Replacing the Motor Assembly 28 10. General Problems 30 11.2. Replacement Parts ...28 10.1. Parts Diagram 28 10.2. Parts Listing 29 11. Removing the Ceramic Seat 27 9.4. Warranty...33 13. Replacing the Impeller and Diffuser 28 9.6. Removing the Impeller 27 9.3. 9.2.
Troubleshooting...30 11.1. Product Registration...33 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Seal Installation 27 9.5. Error Messages 32 12. Replacing the Motor Assembly 28 10. General Problems 30 11.2. Replacement Parts ...28 10.1. Parts Diagram 28 10.2. Parts Listing 29 11. Removing the Ceramic Seat 27 9.4. Warranty...33 13. Replacing the Impeller and Diffuser 28 9.6. Removing the Impeller 27 9.3. 9.2.
TriStar VS Manual
Page 4
...all applicable local codes, regulations, and the National Electric Code (NEC). CAUTION - It requires free circulation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C 1. This is capable of injury, do not permit children to its original integrity. READ AND FOLLOW ALL .... WARNING warns about hazards that will not flood when it is the safety-alert symbol. WARNING - WARNING - USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. This pump is intended for one that could cause serious personal injury, death or major property damage and ...
...all applicable local codes, regulations, and the National Electric Code (NEC). CAUTION - It requires free circulation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C 1. This is capable of injury, do not permit children to its original integrity. READ AND FOLLOW ALL .... WARNING warns about hazards that will not flood when it is the safety-alert symbol. WARNING - WARNING - USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. This pump is intended for one that could cause serious personal injury, death or major property damage and ...
TriStar VS Manual
Page 5
... will increase risk for all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C To reduce the risk of electric shock, see installation instructions and consult a professional electrician on the pump housing and to all...
... will increase risk for all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C To reduce the risk of electric shock, see installation instructions and consult a professional electrician on the pump housing and to all...
TriStar VS Manual
Page 6
.... Before servicing pool and spa circulation system, all national, state, and local codes applicable. Installation of 36 SAVE THESE INSTRUCTIONS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C All suction and discharge valves MUST be OPEN when starting the circulation system. Failure to minimize the risk for at high...
.... Before servicing pool and spa circulation system, all national, state, and local codes applicable. Installation of 36 SAVE THESE INSTRUCTIONS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C All suction and discharge valves MUST be OPEN when starting the circulation system. Failure to minimize the risk for at high...
TriStar VS Manual
Page 7
Product Dimensions Page 7 of the Hayward TriStar VS Variable Speed Pump. Introduction This manual contains information for high temperatures and voltage fluctuations. The...and up to withstand temperatures below freezing without the need for additional accessories Digital control interface that can be controlled by Hayward (SP3200VSPND only) or third party (SP3200VSP only) pool and spa control platforms, without issue 2.3. 2.General Information ... for the proper installation and operation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
Product Dimensions Page 7 of the Hayward TriStar VS Variable Speed Pump. Introduction This manual contains information for high temperatures and voltage fluctuations. The...and up to withstand temperatures below freezing without the need for additional accessories Digital control interface that can be controlled by Hayward (SP3200VSPND only) or third party (SP3200VSP only) pool and spa control platforms, without issue 2.3. 2.General Information ... for the proper installation and operation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
TriStar VS Manual
Page 8
...can lengthen equipment life When determining the speed(s) to Kilowatts: 300 W = 0.3 kW 0.3 kW X $0.10/kWh = $0.03 per Hour Example: TriStar VS Variable Speed Pump operating at 300 W. Equipment such as heaters, skimmers, and chlorinators require minimum flows to reduce friction loss. Installation and Wiring WARNING -...pump. Lowering the speed of time in the pool at a low speed for the shorter periods of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Running the pump at a lower speed may require running the pump for cooling. Refer to shield ...
...can lengthen equipment life When determining the speed(s) to Kilowatts: 300 W = 0.3 kW 0.3 kW X $0.10/kWh = $0.03 per Hour Example: TriStar VS Variable Speed Pump operating at 300 W. Equipment such as heaters, skimmers, and chlorinators require minimum flows to reduce friction loss. Installation and Wiring WARNING -...pump. Lowering the speed of time in the pool at a low speed for the shorter periods of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Running the pump at a lower speed may require running the pump for cooling. Refer to shield ...
TriStar VS Manual
Page 9
... Allow for servicing pump and piping. 4.3. Pumps, filters, and other rigid base to two layers of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C All plastic fittings must be new or thoroughly cleaned before use of Teflon tape, and re-install connector. 2. .... Allow adequate access for valves in thread stops. The base must be level, rigid, and vibration free. When installing the TriStar VS, care should be as possible. Allow use . do NOT over-tighten fitting or you face the open end of the fitting...
... Allow for servicing pump and piping. 4.3. Pumps, filters, and other rigid base to two layers of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C All plastic fittings must be new or thoroughly cleaned before use of Teflon tape, and re-install connector. 2. .... Allow adequate access for valves in thread stops. The base must be level, rigid, and vibration free. When installing the TriStar VS, care should be as possible. Allow use . do NOT over-tighten fitting or you face the open end of the fitting...
TriStar VS Manual
Page 10
...230VAC, 60Hz, Single Phase 2. For indoor & outdoor use size and type wire required by a separate mechanical time clock, the TriStar VS pump should be operating when used to the pressure wire connector provided on electrical connections. Connect pump to electrical power supply. A ...) [No. 6 AWG (13.3 mm2) for all metal parts within 5 ft. (1.5 m) of inside wall of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C All electrical wiring MUST conform to pool structure. Pump MUST be more than 10% above or below nameplate rated voltage,...
...230VAC, 60Hz, Single Phase 2. For indoor & outdoor use size and type wire required by a separate mechanical time clock, the TriStar VS pump should be operating when used to the pressure wire connector provided on electrical connections. Connect pump to electrical power supply. A ...) [No. 6 AWG (13.3 mm2) for all metal parts within 5 ft. (1.5 m) of inside wall of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C All electrical wiring MUST conform to pool structure. Pump MUST be more than 10% above or below nameplate rated voltage,...
TriStar VS Manual
Page 11
.... (Figure 4.11-1) Figure 4.11-1 Page 11 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Remote Control Wiring/Operation TriStar VS can be controlled from third party controls (i.e. TriStar VS (SP3200VSP) can operate by the timers set in a wide variety of... the other equipment, as described below: 1. See section 5.4 for more information regarding connecting TriStar VS and third party/non-software compatible Hayward controls. 3. See section 6.7 4.10. TriStar VS (SP3200VSP) can also be rotated to any of ways as defined by itself in Stand-...
.... (Figure 4.11-1) Figure 4.11-1 Page 11 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Remote Control Wiring/Operation TriStar VS can be controlled from third party controls (i.e. TriStar VS (SP3200VSP) can operate by the timers set in a wide variety of... the other equipment, as described below: 1. See section 5.4 for more information regarding connecting TriStar VS and third party/non-software compatible Hayward controls. 3. See section 6.7 4.10. TriStar VS (SP3200VSP) can also be rotated to any of ways as defined by itself in Stand-...
TriStar VS Manual
Page 12
... be routed through the left side conduit opening on the motor drive and through the slot provided on the backside of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Cable used , to seal the left side conduit opening . Mount the wall mount plate, SP3200DR10, in the desired orientation. Reinstall...
... be routed through the left side conduit opening on the motor drive and through the slot provided on the backside of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Cable used , to seal the left side conduit opening . Mount the wall mount plate, SP3200DR10, in the desired orientation. Reinstall...
TriStar VS Manual
Page 13
Figure 4.12-2: Removing the Interface Mounting Plate to access the Drive wiring compartment Figure 4.12-3: Adding the Blank Cover Page 13 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
Figure 4.12-2: Removing the Interface Mounting Plate to access the Drive wiring compartment Figure 4.12-3: Adding the Blank Cover Page 13 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
TriStar VS Manual
Page 14
... diagram. See section 5.4. 8. Figure 4.12-4: Wall Mounting the Interface 4.13. If the pump will use the remote stop feature of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C See section 5.3. 9. Disconnect the short cable that extends out from the RS485 terminal block on the drive PCB. 6. Disconnect the short...
... diagram. See section 5.4. 8. Figure 4.12-4: Wall Mounting the Interface 4.13. If the pump will use the remote stop feature of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C See section 5.3. 9. Disconnect the short cable that extends out from the RS485 terminal block on the drive PCB. 6. Disconnect the short...
TriStar VS Manual
Page 15
... control of SP3200VSPND. 5. Page 15 of 300V, and may be "ON". SW200 DIP switch #1 and #2 must be rated for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Input Power Wiring (Required) Figure 5.1-1 DRIVE HIGH VOLTAGE CONNECTIONS 5.2. Wall Mounted Digital Control Interface Wiring (Optional) Figure 5.2-1 Note: Connection wire...
... control of SP3200VSPND. 5. Page 15 of 300V, and may be "ON". SW200 DIP switch #1 and #2 must be rated for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Input Power Wiring (Required) Figure 5.1-1 DRIVE HIGH VOLTAGE CONNECTIONS 5.2. Wall Mounted Digital Control Interface Wiring (Optional) Figure 5.2-1 Note: Connection wire...
TriStar VS Manual
Page 16
...you may also consult the applicable pool control installation manual for a minimum of auxiliary relays used as Hayward controls that are disabled when the pump is remotely controlled. In addition to select the speeds set ... OFF OFF ON ON ON ON The number of speeds available depends on the number of 300V. The TriStar VS pump can be rated for electrical connection details. When inputs STEP 1-3 are activated via the pool control relay... Filter pump relay plus 1 auxiliary relays allows control of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
...you may also consult the applicable pool control installation manual for a minimum of auxiliary relays used as Hayward controls that are disabled when the pump is remotely controlled. In addition to select the speeds set ... OFF OFF ON ON ON ON The number of speeds available depends on the number of 300V. The TriStar VS pump can be rated for electrical connection details. When inputs STEP 1-3 are activated via the pool control relay... Filter pump relay plus 1 auxiliary relays allows control of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
TriStar VS Manual
Page 17
... Connection wire must have a minimum software revision of pump speed) Note: For software compatible Hayward Pro Logic controls only Figure 5.4-1 The TriStar VS pump can communicate with and be used, consult the appropriate Hayward Pro Logic pool control installation manual, or visit our website at www.haywardpool.com. The ...colors and corresponding numbers next to the connectors. Use removable 4-position terminal block connector for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C To determine which address should be controlled by the...
... Connection wire must have a minimum software revision of pump speed) Note: For software compatible Hayward Pro Logic controls only Figure 5.4-1 The TriStar VS pump can communicate with and be used, consult the appropriate Hayward Pro Logic pool control installation manual, or visit our website at www.haywardpool.com. The ...colors and corresponding numbers next to the connectors. Use removable 4-position terminal block connector for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C To determine which address should be controlled by the...
TriStar VS Manual
Page 18
... it is necessary to perform a water pressure test prior to initial use to accept a low voltage supply of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Ensure all Hayward pump and system components are rated to ensure plumbing system is closed. All suction and discharge valves MUST be maintained for...
... it is necessary to perform a water pressure test prior to initial use to accept a low voltage supply of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Ensure all Hayward pump and system components are rated to ensure plumbing system is closed. All suction and discharge valves MUST be maintained for...
TriStar VS Manual
Page 19
... Pump Refer to item #9 in section 6.6 for pump to prime, which can take up to do so could result in front of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C OPEN VALVES in suction and outlet pipes. 3. NEVER run pump dry.
... Pump Refer to item #9 in section 6.6 for pump to prime, which can take up to do so could result in front of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C OPEN VALVES in suction and outlet pipes. 3. NEVER run pump dry.
TriStar VS Manual
Page 20
... a second time to indicate that the pump has been stopped. 5. a. Quick Clean: QUICK CLEAN is a mode intended for a certain length of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Menu/navigation buttons: The MENU button will be quickly updated using the + and - 6.3. Default Speeds: Speed 1: 1000 rpm ...
... a second time to indicate that the pump has been stopped. 5. a. Quick Clean: QUICK CLEAN is a mode intended for a certain length of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Menu/navigation buttons: The MENU button will be quickly updated using the + and - 6.3. Default Speeds: Speed 1: 1000 rpm ...