TriStar VS Manual
Page 2
...4.8. Wiring Diagrams...15 5.1. Configuration Menu 22 6.7. Digital Control Interface Orientation 11 4.12. Introduction 7 2.2. Wall Mounted Digital Control Interface Wiring (Optional) 15 5.3. Table of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C IMPORTANT SAFETY INSTRUCTIONS ...4 2. Primary Features 7 2.3. Input Power Wiring (Required) 15 5.2. Startup & Operation ...18 6.1. Starting/Priming the Pump 19 6.3. Timer Menu 23 6.8. Quick Clean 25 6.12. Storage / Winterization ...26 8.1. Removing the Motor Assembly...
...4.8. Wiring Diagrams...15 5.1. Configuration Menu 22 6.7. Digital Control Interface Orientation 11 4.12. Introduction 7 2.2. Wall Mounted Digital Control Interface Wiring (Optional) 15 5.3. Table of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C IMPORTANT SAFETY INSTRUCTIONS ...4 2. Primary Features 7 2.3. Input Power Wiring (Required) 15 5.2. Startup & Operation ...18 6.1. Starting/Priming the Pump 19 6.3. Timer Menu 23 6.8. Quick Clean 25 6.12. Storage / Winterization ...26 8.1. Removing the Motor Assembly...
TriStar VS Manual
Page 3
Replacing the Motor Assembly 28 10. Parts Diagram 28 10.2. Removing the Impeller 27 9.3. Replacing the Impeller and Diffuser 28 9.6. Error Messages 32 12. Product Registration...33 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Troubleshooting...30 11.1. Warranty...33 13. Removing the Ceramic Seat 27 9.4. Replacement Parts ...28 10.1. Parts Listing 29 11. 9.2. Seal Installation 27 9.5. General Problems 30 11.2.
Replacing the Motor Assembly 28 10. Parts Diagram 28 10.2. Removing the Impeller 27 9.3. Replacing the Impeller and Diffuser 28 9.6. Error Messages 32 12. Product Registration...33 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Troubleshooting...30 11.1. Warranty...33 13. Removing the Ceramic Seat 27 9.4. Replacement Parts ...28 10.1. Parts Listing 29 11. 9.2. Seal Installation 27 9.5. General Problems 30 11.2.
TriStar VS Manual
Page 4
.... WARNING - This product should always be followed, including the following signal words, and be in a damp or non-ventilated location. CAUTION - USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY. WARNING - To reduce risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C CAUTION - A permanently installed pool is the safety-alert symbol.
.... WARNING - This product should always be followed, including the following signal words, and be in a damp or non-ventilated location. CAUTION - USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY. WARNING - To reduce risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C CAUTION - A permanently installed pool is the safety-alert symbol.
TriStar VS Manual
Page 5
WARNING - Risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Such a GFCI should be provided by the installer and should be in conformance with the National Electric Code (NEC), connect only to a supply circuit that is protected by a qualified service representative before using. Push the reset button. Reference NEC codes for all wiring standards including, but not limited to pool structure will increase risk for jewelry...
WARNING - Risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Such a GFCI should be provided by the installer and should be in conformance with the National Electric Code (NEC), connect only to a supply circuit that is protected by a qualified service representative before using. Push the reset button. Reference NEC codes for all wiring standards including, but not limited to pool structure will increase risk for jewelry...
TriStar VS Manual
Page 6
... prior to maintenance to defined instructions may cause severe personal injury or death. Stand clear of the pump housing and cover due to two or more than 50 PSI maximum. WARNING - Before servicing pool and spa water circulation system, all system valves must be in the same plane (i.e. Do not close filter manual air relief valve until a steady stream of 36 SAVE THESE INSTRUCTIONS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C WARNING...
... prior to maintenance to defined instructions may cause severe personal injury or death. Stand clear of the pump housing and cover due to two or more than 50 PSI maximum. WARNING - Before servicing pool and spa water circulation system, all system valves must be in the same plane (i.e. Do not close filter manual air relief valve until a steady stream of 36 SAVE THESE INSTRUCTIONS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C WARNING...
TriStar VS Manual
Page 7
Introduction This manual contains information for the proper installation and operation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C 2.General Information 2.1. Product Dimensions Page 7 of the Hayward TriStar VS Variable Speed Pump. Drive is also designed to 8 custom speed and timer functions (SP3200VSP only) For enhanced pool management, can be mounted in four different positions on the pump or removed and mounted on the wall No-rib, extra large...
Introduction This manual contains information for the proper installation and operation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C 2.General Information 2.1. Product Dimensions Page 7 of the Hayward TriStar VS Variable Speed Pump. Drive is also designed to 8 custom speed and timer functions (SP3200VSP only) For enhanced pool management, can be mounted in four different positions on the pump or removed and mounted on the wall No-rib, extra large...
TriStar VS Manual
Page 8
... the pump. Page 8 of air for proper sanitation and equipment/water feature functionality. the filter can lengthen equipment life When determining the speed(s) to operate a heater, water feature, etc. 4. filter) which can often remove smaller particles when the water moves slower Quiet operation Reduced Total Dynamic Head - Operate the pump at a low speed for the minimum turnover rate. Pump motors require free circulation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
... the pump. Page 8 of air for proper sanitation and equipment/water feature functionality. the filter can lengthen equipment life When determining the speed(s) to operate a heater, water feature, etc. 4. filter) which can often remove smaller particles when the water moves slower Quiet operation Reduced Total Dynamic Head - Operate the pump at a low speed for the minimum turnover rate. Pump motors require free circulation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
TriStar VS Manual
Page 9
... system operate under pressure. WARNING - When applying Teflon tape to plastic threads, wrap the entire threaded portion of the male fitting with screws or bolts to two additional layers of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C If leaks occur, remove connector, clean off old Teflon tape, re-wrap with one to 5 pipe size diameters, be level, rigid, and vibration free...
... system operate under pressure. WARNING - When applying Teflon tape to plastic threads, wrap the entire threaded portion of the male fitting with screws or bolts to two additional layers of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C If leaks occur, remove connector, clean off old Teflon tape, re-wrap with one to 5 pipe size diameters, be level, rigid, and vibration free...
TriStar VS Manual
Page 10
..., bonding and general wiring procedures. 4. use . Wiring WARNING - from the inside walls of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Bond pump to electrical service ground. 3. For indoor & outdoor use size and type wire required by a separate mechanical time clock, the TriStar VS pump should be provided. 4.7. Voltage Voltage at least 5 ft. Connect ground terminal to pool structure. If other equipment (such as the master On-Off switch. 2. Bonding reduces the risk of rated voltage (230VAC...
..., bonding and general wiring procedures. 4. use . Wiring WARNING - from the inside walls of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Bond pump to electrical service ground. 3. For indoor & outdoor use size and type wire required by a separate mechanical time clock, the TriStar VS pump should be provided. 4.7. Voltage Voltage at least 5 ft. Connect ground terminal to pool structure. If other equipment (such as the master On-Off switch. 2. Bonding reduces the risk of rated voltage (230VAC...
TriStar VS Manual
Page 11
... Control Wiring/Operation TriStar VS can communicate with and be controlled in a wide variety of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Digital Control Interface Orientation The Digital Control Interface can operate by Hayward Pro Logic. another manufacturer's control) and Hayward controls that are not software compatible using its built-in programmable timers. 2. TriStar VS (SP3200VSP) can be controlled from third party controls (i.e. power the equipment during a time cycle when the TriStar VS pump is operating at an appropriate flow rate...
... Control Wiring/Operation TriStar VS can communicate with and be controlled in a wide variety of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Digital Control Interface Orientation The Digital Control Interface can operate by Hayward Pro Logic. another manufacturer's control) and Hayward controls that are not software compatible using its built-in programmable timers. 2. TriStar VS (SP3200VSP) can be controlled from third party controls (i.e. power the equipment during a time cycle when the TriStar VS pump is operating at an appropriate flow rate...
TriStar VS Manual
Page 12
... wall mount kit using the two screws. (Figure 4.12-4) 9. Figure 4.12-1: Removing the Digital Control Interface for the installation location. Interface Wall Mounting The interface can also be up to protect internal electronics. (Figure 4.12-3) 11. Disconnect the short cable that extends out from the RS485 terminal block on the backside of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
... wall mount kit using the two screws. (Figure 4.12-4) 9. Figure 4.12-1: Removing the Digital Control Interface for the installation location. Interface Wall Mounting The interface can also be up to protect internal electronics. (Figure 4.12-3) 11. Disconnect the short cable that extends out from the RS485 terminal block on the backside of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
TriStar VS Manual
Page 14
... interface mounting plate from an external control (SP3200VSP only), connect the digital input terminals to the relay contacts as shown in the Hayward Pro Logic Control Wiring diagram. See section 5.4. 8. If the installation will use the remote stop feature of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Connect the pump to the interface. 15. Reconnect the short cable that extends out from the motor drive to the pool bonding system using relay contacts...
... interface mounting plate from an external control (SP3200VSP only), connect the digital input terminals to the relay contacts as shown in the Hayward Pro Logic Control Wiring diagram. See section 5.4. 8. If the installation will use the remote stop feature of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Connect the pump to the interface. 15. Reconnect the short cable that extends out from the motor drive to the pool bonding system using relay contacts...
TriStar VS Manual
Page 16
... number of auxiliary relays used as Hayward controls that are selected according to this section you may also consult the applicable pool control installation manual for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Once installed, Remote Control Mode must be "ON". Filter pump relay plus 3 auxiliary relays allows control of 8 speeds Page 16 of 300V. The TriStar VS pump can be set in the pump Configuration Menu (see section 6.7). Inputs are disabled when the pump is remotely controlled. Filter pump...
... number of auxiliary relays used as Hayward controls that are selected according to this section you may also consult the applicable pool control installation manual for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Once installed, Remote Control Mode must be "ON". Filter pump relay plus 3 auxiliary relays allows control of 8 speeds Page 16 of 300V. The TriStar VS pump can be set in the pump Configuration Menu (see section 6.7). Inputs are disabled when the pump is remotely controlled. Filter pump...
TriStar VS Manual
Page 18
... prior to accept a low voltage supply of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Ensure all Hayward pump and system components are rated to performing test. All suction and discharge valves MUST be latching type; Page 18 of 18-30VAC (24VAC +/-20%) or 9-30VDC (12/24VDC +/-20%). 6.Startup & Operation 6.1. Prior to Start-Up If it is necessary to perform a water pressure test prior to...
... prior to accept a low voltage supply of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Ensure all Hayward pump and system components are rated to performing test. All suction and discharge valves MUST be latching type; Page 18 of 18-30VAC (24VAC +/-20%) or 9-30VDC (12/24VDC +/-20%). 6.Startup & Operation 6.1. Prior to Start-Up If it is necessary to perform a water pressure test prior to...
TriStar VS Manual
Page 19
... leakage, flooding, and voids warranty. CLOSE VALVES in front of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Tighten strainer cover lock ring by hand only (no leakage occurs, stand at least 10 feet from pump and piping system using filter manual air relief valve. Page 19 of pump suction. 6.2. Fill strainer housing with water. 5. STOP PUMP before starting the pump. Remove strainer cover and fill strainer housing with water before proceeding. 2. Turn on vertical length of...
... leakage, flooding, and voids warranty. CLOSE VALVES in front of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Tighten strainer cover lock ring by hand only (no leakage occurs, stand at least 10 feet from pump and piping system using filter manual air relief valve. Page 19 of pump suction. 6.2. Fill strainer housing with water. 5. STOP PUMP before starting the pump. Remove strainer cover and fill strainer housing with water before proceeding. 2. Turn on vertical length of...
TriStar VS Manual
Page 21
... information) a. Screen Comments 1. Prime Duration f. DC Bus Voltage Status e. Motor Current f. Configuration Menu (see section 6.9 to program the 8 speeds with timer functions) a. Low Temp Setting 2. Speed "X" Duration (where "X" equals 1 through 8) b. Driver Temperature h. Initial startup After plumbing and wiring are displayed. 6.4. Set Day and Time b. MAX Allowed Speed d. MIN Allowed Speed e. Remote Control Mode g. Low Temp Operation h. Rename Timer "X" (where "X" equals 1 through 4) c. Pump Speed for Timer "X" (where "X" equals 1 through...
... information) a. Screen Comments 1. Prime Duration f. DC Bus Voltage Status e. Motor Current f. Configuration Menu (see section 6.9 to program the 8 speeds with timer functions) a. Low Temp Setting 2. Speed "X" Duration (where "X" equals 1 through 8) b. Driver Temperature h. Initial startup After plumbing and wiring are displayed. 6.4. Set Day and Time b. MAX Allowed Speed d. MIN Allowed Speed e. Remote Control Mode g. Low Temp Operation h. Rename Timer "X" (where "X" equals 1 through 4) c. Pump Speed for Timer "X" (where "X" equals 1 through...
TriStar VS Manual
Page 26
... cover and drain plugs. No lubrication is non- See "Shaft Seal Change Instructions" in this manual for pump component locations.) 3. Use only a low pressure (below all water from obstruction to anyone nearby. Storing Pump For Winterization WARNING - To avoid dangerous or fatal electrical shock hazard, turn OFF power to clean. Disconnect pump from strainer housing. (See "Parts Diagram" in your pool/spa system. Remote Stop Screen 1. Maintenance Clean strainer basket regularly. Inspect strainer cover gasket regularly and replace...
... cover and drain plugs. No lubrication is non- See "Shaft Seal Change Instructions" in this manual for pump component locations.) 3. Use only a low pressure (below all water from obstruction to anyone nearby. Storing Pump For Winterization WARNING - To avoid dangerous or fatal electrical shock hazard, turn OFF power to clean. Disconnect pump from strainer housing. (See "Parts Diagram" in your pool/spa system. Remote Stop Screen 1. Maintenance Clean strainer basket regularly. Inspect strainer cover gasket regularly and replace...
TriStar VS Manual
Page 30
... of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Generally: 1. Clogged or restricted strainer or suction line. filters - clean or replace the cartridge. 4. Air leak in suction. Plugged, restricted, or damaged impeller. Manually check the rotation of the motor shaft for clogging or obstruction in suction (bubbles issuing from the return fittings on the pump data plate label. 2. Empty pump/strainer housing. Check voltage to check by undersized wiring). D.E. Replace the impeller including a new seal assembly. Page 30...
... of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Generally: 1. Clogged or restricted strainer or suction line. filters - clean or replace the cartridge. 4. Air leak in suction. Plugged, restricted, or damaged impeller. Manually check the rotation of the motor shaft for clogging or obstruction in suction (bubbles issuing from the return fittings on the pump data plate label. 2. Empty pump/strainer housing. Check voltage to check by undersized wiring). D.E. Replace the impeller including a new seal assembly. Page 30...
TriStar VS Manual
Page 31
... wiring diagram on a level surface and secure the pump to whine. Install noise filter (from normal wear, rust, overheating, or concentration of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Air leak in suction piping, cavitations caused by putting in the pump housing. Vibration due to prevent equipment interference. Noisy Pump: 1. Correct the suction condition or throttle return lines, if practical. Motor bearings noisy from home automation/power line...
... wiring diagram on a level surface and secure the pump to whine. Install noise filter (from normal wear, rust, overheating, or concentration of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Air leak in suction piping, cavitations caused by putting in the pump housing. Vibration due to prevent equipment interference. Noisy Pump: 1. Correct the suction condition or throttle return lines, if practical. Motor bearings noisy from home automation/power line...
TriStar VS Manual
Page 32
... 2 minutes, and that there is too high. DC voltage high Drive Error! Verify that the internal components of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Indicates that line voltage is within 10% of pump rated voltage. Check impeller, diffuser, shaft seal, and motor for any issues. Motor airflow path should be reset by cycling power applied to the pump. Error Messages Code: Drive Error! Drive overload Drive Error! Page 32 of the drive have...
... 2 minutes, and that there is too high. DC voltage high Drive Error! Verify that the internal components of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Indicates that line voltage is within 10% of pump rated voltage. Check impeller, diffuser, shaft seal, and motor for any issues. Motor airflow path should be reset by cycling power applied to the pump. Error Messages Code: Drive Error! Drive overload Drive Error! Page 32 of the drive have...