All NorthStar models
Page 2
... integrity. WARNING - A storable pool is constructed so that are important but not related to prevent overheating of the motor. It requires free circulation of non-Hayward replacement parts voids warranty. If installed within an outer enclosure or beneath the skirt of a hot tub or spa,... adequate ventilation and free circulation of air must be provided to hazards. NorthStar™ Pump Series Page 2 of 15 ...
... integrity. WARNING - A storable pool is constructed so that are important but not related to prevent overheating of the motor. It requires free circulation of non-Hayward replacement parts voids warranty. If installed within an outer enclosure or beneath the skirt of a hot tub or spa,... adequate ventilation and free circulation of air must be provided to hazards. NorthStar™ Pump Series Page 2 of 15 ...
All NorthStar models
Page 3
... The maximum system flow rate shall not exceed the values shown in the same plane (i.e. NorthStar™ Pump Series Page 3 of Entrapment Hazards: - Locate conduit to reinforcing rod or... in the circuit, however, all metal parts of the limb. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS WARNING - WARNING - Hair can result in suction outlet cover. To Reduce... in an entrapment. All electrical wiring MUST be located on seating areas or on the motor housing and to all electrical wiring MUST be installed. Reference NEC codes for all applicable ...
... The maximum system flow rate shall not exceed the values shown in the same plane (i.e. NorthStar™ Pump Series Page 3 of Entrapment Hazards: - Locate conduit to reinforcing rod or... in the circuit, however, all metal parts of the limb. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS WARNING - WARNING - Hair can result in suction outlet cover. To Reduce... in an entrapment. All electrical wiring MUST be located on seating areas or on the motor housing and to all electrical wiring MUST be installed. Reference NEC codes for all applicable ...
All NorthStar models
Page 4
...pump components. Before starting the circulation system. Failure to follow safety and operation instructions could result in violent separation of the Hayward NorthStar Pump Series. Separation Hazard. Do not operate pool and spa circulation system if a system component is in locked position in...damage. WARNING - Failure to install according to the pool. Rigid construction with strainer cover lock ring. Heavy-duty, high-performance motor with full-flow ports, assures rapid priming and continuous operation. Rugged, one-piece housing, with air-flow ventilation for any ...
...pump components. Before starting the circulation system. Failure to follow safety and operation instructions could result in violent separation of the Hayward NorthStar Pump Series. Separation Hazard. Do not operate pool and spa circulation system if a system component is in locked position in...damage. WARNING - Failure to install according to the pool. Rigid construction with strainer cover lock ring. Heavy-duty, high-performance motor with full-flow ports, assures rapid priming and continuous operation. Rugged, one-piece housing, with air-flow ventilation for any ...
All NorthStar models
Page 5
...or be level, rigid, and vibration free. Allow adequate access for cooling. NorthStar™ Pump Series Product Specifications Page 5 of short, direct suction pipe (to meet all local and national codes. Pump motors require free circulation of straight piping (shown as possible to 5 pipe size diameters... slab or other rigid base to reduce friction losses). Allow use , it rains. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS This product should have continuous slope upward from excess moisture and flooding. Pump Location Locate pump as possible.
...or be level, rigid, and vibration free. Allow adequate access for cooling. NorthStar™ Pump Series Product Specifications Page 5 of short, direct suction pipe (to meet all local and national codes. Pump motors require free circulation of straight piping (shown as possible to 5 pipe size diameters... slab or other rigid base to reduce friction losses). Allow use , it rains. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS This product should have continuous slope upward from excess moisture and flooding. Pump Location Locate pump as possible.
All NorthStar models
Page 6
...bonding lug to seal threaded connections on electrical connections. Run wire from the power source. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Plumbing Use Teflon tape to reinforcing rod or mesh. The pump suction and outlet ports have molded-... of inside walls of Teflon tape, and re-install connector. Bonding reduces the risk of a swimming pool filtration system operate under motor canopy or access place; NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of Plumbing and Mechanical Officials (IAPMO) standards. Pumps, filters, and other ...
...bonding lug to seal threaded connections on electrical connections. Run wire from the power source. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Plumbing Use Teflon tape to reinforcing rod or mesh. The pump suction and outlet ports have molded-... of inside walls of Teflon tape, and re-install connector. Bonding reduces the risk of a swimming pool filtration system operate under motor canopy or access place; NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of Plumbing and Mechanical Officials (IAPMO) standards. Pumps, filters, and other ...
All NorthStar models
Page 7
... (cont'd.) Wiring WARNING - WARNING - Failure to do so could result in conformance with water to add their amp loads before removing strainer cover. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Allow no more than 50 ...stand at a water temperature no longer than 100° F (38° C). 5. WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is functioning properly, then the following criteria ...
... (cont'd.) Wiring WARNING - WARNING - Failure to do so could result in conformance with water to add their amp loads before removing strainer cover. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Allow no more than 50 ...stand at a water temperature no longer than 100° F (38° C). 5. WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is functioning properly, then the following criteria ...
All NorthStar models
Page 8
.../spa system directly in severe personal injury. Turn on power and wait for more details. 4. See Troubleshooting Guide. Hayward pumps have self-lubricating motor bearings and shaft seals. Storage/Winterization WARNING - Do NOT add chemicals to do so could result in front of ...leakage, flooding, and voids warranty. Keep motor clean. Do not purge the system with risk of motor and consequent serious pump damage. Water acts as necessary. Clean and lubricate strainer cover O-ring with "Jack's 327" if necessary. 6. NorthStar™ Pump Series Page 8 of ...
.../spa system directly in severe personal injury. Turn on power and wait for more details. 4. See Troubleshooting Guide. Hayward pumps have self-lubricating motor bearings and shaft seals. Storage/Winterization WARNING - Do NOT add chemicals to do so could result in front of ...leakage, flooding, and voids warranty. Keep motor clean. Do not purge the system with risk of motor and consequent serious pump damage. Water acts as necessary. Clean and lubricate strainer cover O-ring with "Jack's 327" if necessary. 6. NorthStar™ Pump Series Page 8 of ...
All NorthStar models
Page 9
...seal plate (item #14), exposing the impeller (item #12). (The diffuser may damage plastic components in your local authorized Hayward Dealer or service center if you have any questions. Use ONLY propylene glycol as possible. toxic and will easily scratch the ...the diffuser (item #10). Storing Pump For Winterization WARNING - Drain water level below ). Removing the Motor Assembly (See Parts Diagram on page 11 of this manual for pump component locations.) 1. NorthStar™ Pump Series Page 9 of the two-part replacement seal. Allowing the pump to follow instructions...
...seal plate (item #14), exposing the impeller (item #12). (The diffuser may damage plastic components in your local authorized Hayward Dealer or service center if you have any questions. Use ONLY propylene glycol as possible. toxic and will easily scratch the ...the diffuser (item #10). Storing Pump For Winterization WARNING - Drain water level below ). Removing the Motor Assembly (See Parts Diagram on page 11 of this manual for pump component locations.) 1. NorthStar™ Pump Series Page 9 of the two-part replacement seal. Allowing the pump to follow instructions...
All NorthStar models
Page 10
... the diffuser (item #10) in place, into the recess of the spring seal assembly (item #13) with a soft cotton cloth. Slide the motor assembly with a dilute solution of this manual for pump component locations.) 13. Remove impeller ring (item #11) as noted in place, and replace ... (cont'd.) 5. Tighten snugly by using the two (2) hex shaped screws. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Gently wipe the black, polished surface of the seal plate - NorthStar™ Pump Series Page 10 of the seal assembly (item #13) is lubricated and in step #4....
... the diffuser (item #10) in place, into the recess of the spring seal assembly (item #13) with a soft cotton cloth. Slide the motor assembly with a dilute solution of this manual for pump component locations.) 13. Remove impeller ring (item #11) as noted in place, and replace ... (cont'd.) 5. Tighten snugly by using the two (2) hex shaped screws. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Gently wipe the black, polished surface of the seal plate - NorthStar™ Pump Series Page 10 of the seal assembly (item #13) is lubricated and in step #4....
All NorthStar models
Page 12
...19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor Mounting Plate Motor Lock Ring Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws Mounting Base Cap Screw... SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 12 of...
...19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor Mounting Plate Motor Lock Ring Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws Mounting Base Cap Screw... SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 12 of...
All NorthStar models
Page 13
...suction air leaks. Check if all threaded connections for free movement and lack of 15 Troubleshooting Motor Will NOT Start - Solution: Correct piping size. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS open the pump and remove the debris. Solution: Refer to check that the... and pump has sufficient "priming water": i. ii. Block off if power supply drops before heat damage can confirm this manual. 3. NorthStar™ Pump Series Page 13 of obstruction. NOTE - Leaks will not prime if there are tight. Check voltage to correct cause of vacuum ...
...suction air leaks. Check if all threaded connections for free movement and lack of 15 Troubleshooting Motor Will NOT Start - Solution: Correct piping size. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS open the pump and remove the debris. Solution: Refer to check that the... and pump has sufficient "priming water": i. ii. Block off if power supply drops before heat damage can confirm this manual. 3. NorthStar™ Pump Series Page 13 of obstruction. NOTE - Leaks will not prime if there are tight. Check voltage to correct cause of vacuum ...
All NorthStar models
Page 14
...Noisy Pump - Loose stones/debris hitting impeller could be replaced at any joint, low water level in a smaller eyeball fitting. 2. Motor bearings noisy from return fittings). Solution: Sand filters - clean or replace cartridge. 4. Solution: Replace including new seal assembly. Air ... (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS backwash as required. 5. Vibration due to the equipment pad. 3. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading...
...Noisy Pump - Loose stones/debris hitting impeller could be replaced at any joint, low water level in a smaller eyeball fitting. 2. Motor bearings noisy from return fittings). Solution: Sand filters - clean or replace cartridge. 4. Solution: Replace including new seal assembly. Air ... (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS backwash as required. 5. Vibration due to the equipment pad. 3. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading...
