All NorthStar models
Page 1
The NorthStar is a self-priming pump that includes an improved seal and impeller design that is specifically engineered for the demanding requirements of today's in-ground swimming pool/spa that will ... PRODUCTS 620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400 WWW.HAYWARDPOOL.COM A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. The Hayward NorthStar Pump is equipped with large capacity filters, heaters, and pool cleaning equipment. To prevent potential injury and to avoid unnecessary service calls, read this...
The NorthStar is a self-priming pump that includes an improved seal and impeller design that is specifically engineered for the demanding requirements of today's in-ground swimming pool/spa that will ... PRODUCTS 620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400 WWW.HAYWARDPOOL.COM A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. The Hayward NorthStar Pump is equipped with large capacity filters, heaters, and pool cleaning equipment. To prevent potential injury and to avoid unnecessary service calls, read this...
All NorthStar models
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...hot tub or spa, adequate ventilation and free circulation of air must be installed and serviced only by a qualified professional. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product. Basic safety precautions should be inspected frequently...and may result in a damp or non-ventilated location. WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS It requires free circulation of non-Hayward replacement parts voids warranty. Do not install in injury. Closely supervise children at least every ten...
...hot tub or spa, adequate ventilation and free circulation of air must be installed and serviced only by a qualified professional. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product. Basic safety precautions should be inspected frequently...and may result in a damp or non-ventilated location. WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS It requires free circulation of non-Hayward replacement parts voids warranty. Do not install in injury. Closely supervise children at least every ten...
All NorthStar models
Page 3
...Suction Entrapment Hazard. Limb Entrapment- Evisceration/ Disembowelment- Mechanical Entrapment- WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS WARNING - Failure to bond pump to pool structure will increase risk for such seating areas. - Suction in injury or death. To..., missing, or unsecured can result in evisceration/disembowelment. NorthStar™ Pump Series Page 3 of Electric Shock. Body Suction Entrapment- Before working on local electrical codes for information on pump or motor, turn off power supply to all wiring standards...
...Suction Entrapment Hazard. Limb Entrapment- Evisceration/ Disembowelment- Mechanical Entrapment- WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS WARNING - Failure to bond pump to pool structure will increase risk for such seating areas. - Suction in injury or death. To..., missing, or unsecured can result in evisceration/disembowelment. NorthStar™ Pump Series Page 3 of Electric Shock. Body Suction Entrapment- Before working on local electrical codes for information on pump or motor, turn off power supply to all wiring standards...
All NorthStar models
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..., or death. See-thru strainer cover lets you see when the basket needs cleaning. All components molded of the Hayward NorthStar Pump Series. Motor and entire drive group assembly can cause fires, which could result in open position. Before starting system...cool for burns. Rugged, one-piece housing, with strainer cover lock ring. Before starting system pump, fully open position. NorthStar™ Pump Series Page 4 of the pump housing and cover due to pump housing with full-flow ports, assures rapid priming and continuous operation. Before servicing pool and ...
..., or death. See-thru strainer cover lets you see when the basket needs cleaning. All components molded of the Hayward NorthStar Pump Series. Motor and entire drive group assembly can cause fires, which could result in open position. Before starting system...cool for burns. Rugged, one-piece housing, with strainer cover lock ring. Before starting system pump, fully open position. NorthStar™ Pump Series Page 4 of the pump housing and cover due to pump housing with full-flow ports, assures rapid priming and continuous operation. Before servicing pool and ...
All NorthStar models
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...friction loss. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump motors require free circulation of short, direct suction pipe (to reduce friction losses). It is strongly advised to place pump and filter in the shade to shield ...3/4" 16 1/4" FR: Full Rate MR: Max Rate Installation Instructions WARNING - Allow for servicing pump and piping. This product should have continuous slope upward from excess moisture and flooding. NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown as "L" in above diagram), equivalent to...
...friction loss. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump motors require free circulation of short, direct suction pipe (to reduce friction losses). It is strongly advised to place pump and filter in the shade to shield ...3/4" 16 1/4" FR: Full Rate MR: Max Rate Installation Instructions WARNING - Allow for servicing pump and piping. This product should have continuous slope upward from excess moisture and flooding. NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown as "L" in above diagram), equivalent to...
All NorthStar models
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... drains) or double suction (skimmer and main drain). Bond motor to electrical service ground. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Do NOT use the fewest possible fittings (but not limited to prevent leakage. Wind the tape clockwise ... with all applicable local codes, regulations, and the National Electric Code (NEC). Connect motor ground terminal to pool structure. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of Plumbing and Mechanical Officials (IAPMO) standards. Avoid fittings that the electrical supply available agrees with...
... drains) or double suction (skimmer and main drain). Bond motor to electrical service ground. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Do NOT use the fewest possible fittings (but not limited to prevent leakage. Wind the tape clockwise ... with all applicable local codes, regulations, and the National Electric Code (NEC). Connect motor ground terminal to pool structure. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of Plumbing and Mechanical Officials (IAPMO) standards. Avoid fittings that the electrical supply available agrees with...
All NorthStar models
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... all applicable local codes, regulations, and the National Electric Code (NEC). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If pump is being pressure tested (50 PSI MAXIMUM), be permanently connected to Start-Up NOTE - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the...
... all applicable local codes, regulations, and the National Electric Code (NEC). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If pump is being pressure tested (50 PSI MAXIMUM), be permanently connected to Start-Up NOTE - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the...
All NorthStar models
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NorthStar™ Pump Series Page 8 of pump suction. ATTENTION - Running pump dry may damage pump and voids warranty. ATTENTION - fill strainer housing with compressed air. turn clockwise to avoid damage. Wait five (5) seconds before proceeding. ...Do NOT add chemicals to pool/spa system directly in this manual. CLOSE VALVES in severe personal injury. RELEASE ALL PRESSURE from valve. Hayward pumps have self-lubricating motor bearings and shaft seals. Insure motor air vents are free from obstruction to tighten cover. Storage/Winterization WARNING - ...
NorthStar™ Pump Series Page 8 of pump suction. ATTENTION - Running pump dry may damage pump and voids warranty. ATTENTION - fill strainer housing with compressed air. turn clockwise to avoid damage. Wait five (5) seconds before proceeding. ...Do NOT add chemicals to pool/spa system directly in this manual. CLOSE VALVES in severe personal injury. RELEASE ALL PRESSURE from valve. Hayward pumps have self-lubricating motor bearings and shaft seals. Insure motor air vents are free from obstruction to tighten cover. Storage/Winterization WARNING - ...
All NorthStar models
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... as possible. Gravity drain system as far as antifreeze in your local authorized Hayward Dealer or service center if you have any questions. Keep motor dry and covered during storage. Once the pump is non- Shaft Seal Change Instructions IMPORTANT SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW ... off the cap covering the motor shaft. Remove the motor end cover by removing the two (2) screws or pry off . 4. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). Removing the Motor Assembly (See Parts Diagram on page 11 of the...
... as possible. Gravity drain system as far as antifreeze in your local authorized Hayward Dealer or service center if you have any questions. Keep motor dry and covered during storage. Once the pump is non- Shaft Seal Change Instructions IMPORTANT SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW ... off the cap covering the motor shaft. Remove the motor end cover by removing the two (2) screws or pry off . 4. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). Removing the Motor Assembly (See Parts Diagram on page 11 of the...
All NorthStar models
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...until lock engages. (Be sure housing gasket is now exposed. NorthStar™ Pump Series Page 10 of the spring seal assembly (item #13) with a clean, soft, cotton cloth. Note carefully the position of this manual for pump component locations.) 13. STOP - Inspect gaskets & replace if necessary...motor mounting plate (item #16). 7. If tight, use a small screwdriver to protect delicate motor parts. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press the ceramic seat with rubber cup (item #13) out of the ceramic seal (item #13) with the grooves...
...until lock engages. (Be sure housing gasket is now exposed. NorthStar™ Pump Series Page 10 of the spring seal assembly (item #13) with a clean, soft, cotton cloth. Note carefully the position of this manual for pump component locations.) 13. STOP - Inspect gaskets & replace if necessary...motor mounting plate (item #16). 7. If tight, use a small screwdriver to protect delicate motor parts. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press the ceramic seat with rubber cup (item #13) out of the ceramic seal (item #13) with the grooves...
All NorthStar models
Page 11
NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. No. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10 SPX4000B 11 SPX3021R 12 See SKU Detail Description Union Connector Kit (Includes Union Nut, Union Connector, Union Gasket - 2 ea.) Union Gasket Pump Strainer Housing, 2" x 2 1/2" with Drain...
NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. No. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10 SPX4000B 11 SPX3021R 12 See SKU Detail Description Union Connector Kit (Includes Union Nut, Union Connector, Union Gasket - 2 ea.) Union Gasket Pump Strainer Housing, 2" x 2 1/2" with Drain...
All NorthStar models
Page 12
NorthStar™ Pump Series Page 12 of 2) Ctn. Qty. 10 1 1 1 1 1 10 1 1 Pump SKU Detail Pump P/N SP4007 SP4010 SP4015 SP4020 SP4030 SP4007X10 SP4010X15 SP4015X20 ...Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD...
NorthStar™ Pump Series Page 12 of 2) Ctn. Qty. 10 1 1 1 1 1 10 1 1 Pump SKU Detail Pump P/N SP4007 SP4010 SP4015 SP4020 SP4030 SP4007X10 SP4010X15 SP4015X20 ...Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD...
All NorthStar models
Page 13
...tripped circuit breakers, or blown fuses. Solution: Check all system hose clamps are suction air leaks. Motor Shuts OFF - NOTE: Your Hayward pump motor is equipped with "Jack's 327" and that strainer cover is lubricated with an "automatic thermal overload protector." It will help to ... is rotating at full RPM's. Remove and replace shaft seal only if it if necessary. Clogged or restricted strainer or suction line. NorthStar™ Pump Series Page 13 of overheating. An air leak in the cover o-ring groove. Low Flow - Solution: Contact a qualified repair professional...
...tripped circuit breakers, or blown fuses. Solution: Check all system hose clamps are suction air leaks. Motor Shuts OFF - NOTE: Your Hayward pump motor is equipped with "Jack's 327" and that strainer cover is lubricated with an "automatic thermal overload protector." It will help to ... is rotating at full RPM's. Remove and replace shaft seal only if it if necessary. Clogged or restricted strainer or suction line. NorthStar™ Pump Series Page 13 of overheating. An air leak in the cover o-ring groove. Low Flow - Solution: Contact a qualified repair professional...
All NorthStar models
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... (Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Cartridge filters - clean or replace cartridge. 4. Inspect other plumbing ...suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. Plugged, restricted, or damaged impeller. backwash as required. 5. Plugged or restricted discharge line of 15 Low Flow - NorthStar™ Pump Series Page 14 of filter, valve partially ...
... (Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Cartridge filters - clean or replace cartridge. 4. Inspect other plumbing ...suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. Plugged, restricted, or damaged impeller. backwash as required. 5. Plugged or restricted discharge line of 15 Low Flow - NorthStar™ Pump Series Page 14 of filter, valve partially ...
All NorthStar models
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...; Light □ Chlorinator □ Skimmer □ Heater □ Heat Pump □ Salt/Chlorine Generator □ Controls WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Mail to state. *Supersedes all previous publications. NorthStar™ Pump Series Page 15 of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from the date of purchase. All...
...; Light □ Chlorinator □ Skimmer □ Heater □ Heat Pump □ Salt/Chlorine Generator □ Controls WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Mail to state. *Supersedes all previous publications. NorthStar™ Pump Series Page 15 of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from the date of purchase. All...