All NorthStar models
Page 2
...may also be used with hot tubs and spas if so marked. WARNING - WARNING - NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this owner... it is designed for storage and reassembled to hazards. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be readily disassembled for use with all times...be followed, including the following signal words and be alert to prevent overheating of the motor. This pump is constructed in or on the ground or in injury. A permanently ...
...may also be used with hot tubs and spas if so marked. WARNING - WARNING - NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this owner... it is designed for storage and reassembled to hazards. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be readily disassembled for use with all times...be followed, including the following signal words and be alert to prevent overheating of the motor. This pump is constructed in or on the ground or in injury. A permanently ...
All NorthStar models
Page 3
...provided on local electrical codes for such seating areas. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Provide a properly located electrical receptacle. To reduce the risk of ... limited to prevent abuse from lawn mowers, hedge trimmers and other general wiring procedures. NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. Before working...relieves entrapping suction, is recommended to be located on seating areas or on pump or motor, turn off power supply to avoid "dual blockage" by a person, a minimum...
...provided on local electrical codes for such seating areas. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Provide a properly located electrical receptacle. To reduce the risk of ... limited to prevent abuse from lawn mowers, hedge trimmers and other general wiring procedures. NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. Before working...relieves entrapping suction, is recommended to be located on seating areas or on pump or motor, turn off power supply to avoid "dual blockage" by a person, a minimum...
All NorthStar models
Page 4
... Series Page 4 of the Hayward NorthStar Pump Series. Before servicing pool and spa water circulation system, all ... and filter manual air relief valve must be removed, without disturbing pipe or mounting connections, by disengaging motor lock ring. Before servicing pool and spa circulation system, all system and pump controls must be followed precisely...-floor cleaning systems. Service-ease design gives simple access to minimize the risk for quieter, cooler operation. Motors operate at more than 50 PSI. See-thru strainer cover lets you see when the basket needs cleaning....
... Series Page 4 of the Hayward NorthStar Pump Series. Before servicing pool and spa water circulation system, all ... and filter manual air relief valve must be removed, without disturbing pipe or mounting connections, by disengaging motor lock ring. Before servicing pool and spa circulation system, all system and pump controls must be followed precisely...-floor cleaning systems. Service-ease design gives simple access to minimize the risk for quieter, cooler operation. Motors operate at more than 50 PSI. See-thru strainer cover lets you see when the basket needs cleaning....
All NorthStar models
Page 5
... to pool as practical and run suction lines as direct as possible. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS This product should have continuous slope upward from excess moisture and flooding. Pump motors require free circulation of 15 HP 3/4 1 1 1/2 2 2 1/2 3 FR "A" 13 1/4" 13 1/2" 14" 14 3/4" ...be secured with screws or bolts to meet all local and national codes. Pump may be tight (but not over-tightened). NorthStar™ Pump Series Product Specifications Page 5 of air for servicing pump and piping. Pipe Sizing Chart Pipe Size [mm] 1"...
... to pool as practical and run suction lines as direct as possible. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS This product should have continuous slope upward from excess moisture and flooding. Pump motors require free circulation of 15 HP 3/4 1 1 1/2 2 2 1/2 3 FR "A" 13 1/4" 13 1/2" 14" 14 3/4" ...be secured with screws or bolts to meet all local and national codes. Pump may be tight (but not over-tightened). NorthStar™ Pump Series Product Specifications Page 5 of air for servicing pump and piping. Pipe Sizing Chart Pipe Size [mm] 1"...
All NorthStar models
Page 6
...re-install connector. Permanently ground motor. Connect a No. 8 AWG (8.4 mm2) solid copper bonding wire to all electrical equipment, metal piping (except gas piping), and conduit within and around the pool with one to engage fitting an additional 1 ½ turns. NorthStar™ Pump Series Pump Mounting ... wire size is running at the end of rated voltage when motor is adequate for all applicable local codes, regulations, and the National Electric Code (NEC). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Electrical WARNING - The pump suction and outlet ports...
...re-install connector. Permanently ground motor. Connect a No. 8 AWG (8.4 mm2) solid copper bonding wire to all electrical equipment, metal piping (except gas piping), and conduit within and around the pool with one to engage fitting an additional 1 ½ turns. NorthStar™ Pump Series Pump Mounting ... wire size is running at the end of rated voltage when motor is adequate for all applicable local codes, regulations, and the National Electric Code (NEC). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Electrical WARNING - The pump suction and outlet ports...
All NorthStar models
Page 7
...Pump Fill strainer housing with starting the circulating pump system. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump MUST be in severe personal injury. Use the load circuit breaker... by fully opening filter manual air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 -...Up NOTE - Allow no more than 100° F (38° C). 5. WARNING - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged ...
...Pump Fill strainer housing with starting the circulating pump system. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump MUST be in severe personal injury. Use the load circuit breaker... by fully opening filter manual air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 -...Up NOTE - Allow no more than 100° F (38° C). 5. WARNING - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged ...
All NorthStar models
Page 8
...air and water) is lower than the pump, pump will depend on vertical length of suction lift and horizontal length of motor and consequent serious pump damage. NorthStar™ Pump Series Page 8 of pump suction. ATTENTION - STOP PUMP before re-starting pump, see "Starting/Priming the...do so may damage seals, causing leakage, flooding, and voids warranty. NEVER OPERATE THE PUMP WITHOUT WATER. ATTENTION - fill strainer housing with genuine Hayward seal assembly kit. NOTE - Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or ...
...air and water) is lower than the pump, pump will depend on vertical length of suction lift and horizontal length of motor and consequent serious pump damage. NorthStar™ Pump Series Page 8 of pump suction. ATTENTION - STOP PUMP before re-starting pump, see "Starting/Priming the...do so may damage seals, causing leakage, flooding, and voids warranty. NEVER OPERATE THE PUMP WITHOUT WATER. ATTENTION - fill strainer housing with genuine Hayward seal assembly kit. NOTE - Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or ...
All NorthStar models
Page 9
...To remove, pull it straight out of this manual for pump component locations.) 3. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Allowing the pump to motor before beginning shaft seal replacement. toxic and will not damage plastic system components; To avoid dangerous or fatal ...Contact your pool/spa system. Keep motor dry and covered during storage. Disconnect all inlets to disconnect power may result in your local authorized Hayward Dealer or service center if you have any questions. Once the pump is non- A. NorthStar™ Pump Series Page 9 of ...
...To remove, pull it straight out of this manual for pump component locations.) 3. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Allowing the pump to motor before beginning shaft seal replacement. toxic and will not damage plastic system components; To avoid dangerous or fatal ...Contact your pool/spa system. Keep motor dry and covered during storage. Disconnect all inlets to disconnect power may result in your local authorized Hayward Dealer or service center if you have any questions. Once the pump is non- A. NorthStar™ Pump Series Page 9 of ...
All NorthStar models
Page 10
NorthStar™ Pump Series Page 10 of the spring seal, and remove it firmly into pump/strainer housing (item #3), being careful not to be reassembled. Note carefully the position of 15 Shaft Seal Change Instructions (cont'd.) 5. NOTE - Removing the Ceramic Seat (See Parts Diagram on page 11 of the motor...plate (item #14). Replacing the Motor Assembly (See Parts Diagram on the motor mounting plate. 10. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Inspect gaskets & replace if necessary. Clean and lightly lubricate the motor shaft and seal recess in a ...
NorthStar™ Pump Series Page 10 of the spring seal, and remove it firmly into pump/strainer housing (item #3), being careful not to be reassembled. Note carefully the position of 15 Shaft Seal Change Instructions (cont'd.) 5. NOTE - Removing the Ceramic Seat (See Parts Diagram on page 11 of the motor...plate (item #14). Replacing the Motor Assembly (See Parts Diagram on the motor mounting plate. 10. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Inspect gaskets & replace if necessary. Clean and lightly lubricate the motor shaft and seal recess in a ...
All NorthStar models
Page 12
... Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 12 of 2) Ctn. Part No. 13 SPX4000SA2 14 SPX4000E 15...
... Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 12 of 2) Ctn. Part No. 13 SPX4000SA2 14 SPX4000E 15...
All NorthStar models
Page 13
... dirty strainer basket. NorthStar™ Pump Series Page 13 of obstruction. Improper or loose wiring connections; Manually check rotation of motor shaft for clogging or obstruction in bubbles emanating from return fittings on motor data plate label. NOTE: Your Hayward pump motor is equipped with water.... Leaks will not prime if there are tight. Solution: Correct piping size. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Be sure motor is heavy enough. Low voltage at the strainer cover (Only your pool dealer can build up causing windings...
... dirty strainer basket. NorthStar™ Pump Series Page 13 of obstruction. Improper or loose wiring connections; Manually check rotation of motor shaft for clogging or obstruction in bubbles emanating from return fittings on motor data plate label. NOTE: Your Hayward pump motor is equipped with water.... Leaks will not prime if there are tight. Solution: Correct piping size. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Be sure motor is heavy enough. Low voltage at the strainer cover (Only your pool dealer can build up causing windings...
All NorthStar models
Page 14
...the equipment pad. 3. Loose stones/debris hitting impeller could be replaced at any joint, low water level in pump housing. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). Plugged or restricted discharge line of 15... MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Solution: Sand filters - Inspect other plumbing connections and tighten as per manufacturer's instructions; Motor bearings noisy from return fittings). Solution: Replace including new seal ...
...the equipment pad. 3. Loose stones/debris hitting impeller could be replaced at any joint, low water level in pump housing. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). Plugged or restricted discharge line of 15... MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Solution: Sand filters - Inspect other plumbing connections and tighten as per manufacturer's instructions; Motor bearings noisy from return fittings). Solution: Replace including new seal ...