All NorthStar models
Page 1
The advanced design provides superior performance while reducing maintenance requirements. The NorthStar is a self-priming pump that includes an improved seal and impeller design that will provide many years of today's in-ground ...2 ½" plumbing or larger SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRODUCTS 620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400 WWW.HAYWARDPOOL.COM A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. NOTE - The Hayward NorthStar Pump is equipped with large capacity filters, heaters, and ...
The advanced design provides superior performance while reducing maintenance requirements. The NorthStar is a self-priming pump that includes an improved seal and impeller design that will provide many years of today's in-ground ...2 ½" plumbing or larger SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRODUCTS 620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400 WWW.HAYWARDPOOL.COM A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. NOTE - The Hayward NorthStar Pump is equipped with large capacity filters, heaters, and ...
All NorthStar models
Page 2
...constructed so that will not flood when it is strongly advised to be alert to prevent overheating of non-Hayward replacement parts voids warranty. WARNING - Components such as a means of access to its original integrity. CAUTION - WWW.HAYWARDPOOL.COM ... moderate personal injury and/or property damage and if ignored presents a potential hazard. WARNING - Use of the motor. WARNING - NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product. Basic safety precautions should always be followed...
...constructed so that will not flood when it is strongly advised to be alert to prevent overheating of non-Hayward replacement parts voids warranty. WARNING - Components such as a means of access to its original integrity. CAUTION - WWW.HAYWARDPOOL.COM ... moderate personal injury and/or property damage and if ignored presents a potential hazard. WARNING - Use of the motor. WARNING - NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product. Basic safety precautions should always be followed...
All NorthStar models
Page 3
... outlet component is damaged, broken, cracked, missing, or unsecured can result in the same plane (i.e. IMPORTANT - Body Suction Entrapment- WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. To reduce the risk of 15 WARNING - WARNING - A limb inserted into an...
... outlet component is damaged, broken, cracked, missing, or unsecured can result in the same plane (i.e. IMPORTANT - Body Suction Entrapment- WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. To reduce the risk of 15 WARNING - WARNING - A limb inserted into an...
All NorthStar models
Page 4
...leaf-holding capacity and extends time between cleanings. No tools required, no loose parts, and no clamps. All components molded of the Hayward NorthStar Pump Series. Before servicing pool and spa water circulation system, all system and pump controls must be properly secured to pump housing with...drive group assembly can cause fires, which could cause property damage, severe personal injury, or death. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 4 of the pump housing and cover due to do so could result in the system, which ...
...leaf-holding capacity and extends time between cleanings. No tools required, no loose parts, and no clamps. All components molded of the Hayward NorthStar Pump Series. Before servicing pool and spa water circulation system, all system and pump controls must be properly secured to pump housing with...drive group assembly can cause fires, which could cause property damage, severe personal injury, or death. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 4 of the pump housing and cover due to do so could result in the system, which ...
All NorthStar models
Page 5
...Mounting Install pump on pipe or hose joints. Pump may be installed and serviced only by a qualified professional. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump Location Locate pump as close to water level as possible. Suction line diameter must be tight (but not over-... : Allow pump inlet height to be as close to pool as practical and run suction lines as direct as possible to reduce friction loss. NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown as "L" in above diagram), equivalent to 5 pipe size diameters, be used...
...Mounting Install pump on pipe or hose joints. Pump may be installed and serviced only by a qualified professional. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump Location Locate pump as close to water level as possible. Suction line diameter must be tight (but not over-... : Allow pump inlet height to be as close to pool as practical and run suction lines as direct as possible to reduce friction loss. NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown as "L" in above diagram), equivalent to 5 pipe size diameters, be used...
All NorthStar models
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NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of rated voltage when motor is running at full load, consult power company. Tighten fitting by code. do ... this stop. Reference NEC codes for the HP (kW) rating and distance from external bonding lug to electrical power supply. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Wind the tape clockwise as it may fail resulting in thread stops. If leaks occur, remove connector, clean off old Teflon tape...
NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of rated voltage when motor is running at full load, consult power company. Tighten fitting by code. do ... this stop. Reference NEC codes for the HP (kW) rating and distance from external bonding lug to electrical power supply. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Wind the tape clockwise as it may fail resulting in thread stops. If leaks occur, remove connector, clean off old Teflon tape...
All NorthStar models
Page 7
... - If no leakage occurs, stand at a water temperature no longer than 100° F (38° C). 5. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Use the load circuit breaker as filter air relief valve (if available) on the same circuit, be sure pressure has been released... could result in the system by fully opening filter manual air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is functioning properly, then the following criteria should be OPEN...
... - If no leakage occurs, stand at a water temperature no longer than 100° F (38° C). 5. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Use the load circuit breaker as filter air relief valve (if available) on the same circuit, be sure pressure has been released... could result in the system by fully opening filter manual air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is functioning properly, then the following criteria should be OPEN...
All NorthStar models
Page 8
... injury. Do NOT add chemicals to explode, with compressed air. RELEASE ALL PRESSURE from valve. fill strainer housing with water. 5. Hayward pumps have self-lubricating motor bearings and shaft seals. NEVER OPERATE THE PUMP WITHOUT WATER. NOTE - If pump does NOT prime within... five minutes, stop motor and determine cause. Keep motor clean. See filter owner's manual for pump to five (5) minutes. ATTENTION - NorthStar™ Pump Series Page 8 of motor and consequent serious pump damage. Occasionally, shaft seals must be replaced, due to tighten cover. ...
... injury. Do NOT add chemicals to explode, with compressed air. RELEASE ALL PRESSURE from valve. fill strainer housing with water. 5. Hayward pumps have self-lubricating motor bearings and shaft seals. NEVER OPERATE THE PUMP WITHOUT WATER. NOTE - If pump does NOT prime within... five minutes, stop motor and determine cause. Keep motor clean. See filter owner's manual for pump to five (5) minutes. ATTENTION - NorthStar™ Pump Series Page 8 of motor and consequent serious pump damage. Occasionally, shaft seals must be replaced, due to tighten cover. ...
All NorthStar models
Page 9
... 11 of the seal plate (item #14), exposing the impeller (item #12). (The diffuser may result in serious personal injury or death. 1. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). Allowing the pump to the pool. 2.... and may result in injury. Storing Pump For Winterization WARNING - B. Contact your pool/spa system. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS A. Remove drain plugs and strainer cover from pump and piping when expecting freezing temperatures or when storing pump for ...
... 11 of the seal plate (item #14), exposing the impeller (item #12). (The diffuser may result in serious personal injury or death. 1. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). Allowing the pump to the pool. 2.... and may result in injury. Storing Pump For Winterization WARNING - B. Contact your pool/spa system. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS A. Remove drain plugs and strainer cover from pump and piping when expecting freezing temperatures or when storing pump for ...
All NorthStar models
Page 10
... seal plate with a soft cotton cloth. STOP - Seal Installation (See Parts Diagram on the ceramic seat and press it . WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 10 of the seal assembly (item #13) is lubricated and in the seal plate (item #14) with a dilute solution...
... seal plate with a soft cotton cloth. STOP - Seal Installation (See Parts Diagram on the ceramic seat and press it . WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 10 of the seal assembly (item #13) is lubricated and in the seal plate (item #14) with a dilute solution...
All NorthStar models
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Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10 SPX4000B 11 SPX3021R 12 See SKU Detail Description Union... Kit (Biguanide Sanitizer Applications Only; NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref.
Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10 SPX4000B 11 SPX3021R 12 See SKU Detail Description Union... Kit (Biguanide Sanitizer Applications Only; NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref.
All NorthStar models
Page 12
... SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 12 of 2) Ctn. No.
... SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 12 of 2) Ctn. No.
All NorthStar models
Page 13
... or extension cord use). Remove and replace shaft seal only if it is working properly. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS open the pump and remove the debris. Solution: Check all system hose clamps are suction air leaks....'t Prime, Check For: 1. Strainer basket or skimmer basket loaded with a vacuum gauge). Suction side clogged. iv. Solution: Correct piping size. NorthStar™ Pump Series Page 13 of overheating. Be sure motor is corrected. Improper or loose wiring connections; tripped circuit breakers, or blown fuses....
... or extension cord use). Remove and replace shaft seal only if it is working properly. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS open the pump and remove the debris. Solution: Check all system hose clamps are suction air leaks....'t Prime, Check For: 1. Strainer basket or skimmer basket loaded with a vacuum gauge). Suction side clogged. iv. Solution: Correct piping size. NorthStar™ Pump Series Page 13 of overheating. Be sure motor is corrected. Improper or loose wiring connections; tripped circuit breakers, or blown fuses....
All NorthStar models
Page 14
... secure the pump to improper mounting, etc. Solution: Sand filters - Check For: 1. Vibration due to the equipment pad. 3. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). PRODUCT REGISTRATION (Retain For Your Records) DATE OF... INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Generally, Check For: (cont'd.) 3. Foreign matter in suction piping, cavitations caused by restricted or undersized ...
... secure the pump to improper mounting, etc. Solution: Sand filters - Check For: 1. Vibration due to the equipment pad. 3. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). PRODUCT REGISTRATION (Retain For Your Records) DATE OF... INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Generally, Check For: (cont'd.) 3. Foreign matter in suction piping, cavitations caused by restricted or undersized ...
All NorthStar models
Page 15
..., to the place of purchase, or to the factory without charge. Parts which vary from our plant. For further Hayward dealer or service center information, contact Hayward customer service department. NorthStar™ Pump Series Page 15 of this pump, Hayward Pool Products, 620 Division Street, Elizabeth, New Jersey, warrants its pump housing/strainer to...
..., to the place of purchase, or to the factory without charge. Parts which vary from our plant. For further Hayward dealer or service center information, contact Hayward customer service department. NorthStar™ Pump Series Page 15 of this pump, Hayward Pool Products, 620 Division Street, Elizabeth, New Jersey, warrants its pump housing/strainer to...
