Wiper Problems and Solutions - English
Page 2
... machine or after a trim and the wiper extended caught the thread and retracted all • Blown fuse on power supply circuit board. (Refer to Instruction Manual) • Wiper solenoid is defective. (See checking the wiper solenoid) • Circuit board is bad. (See checking the voltage to the wiper solenoid) Wiper only...
... machine or after a trim and the wiper extended caught the thread and retracted all • Blown fuse on power supply circuit board. (Refer to Instruction Manual) • Wiper solenoid is defective. (See checking the wiper solenoid) • Circuit board is bad. (See checking the voltage to the wiper solenoid) Wiper only...
Wiper Problems and Solutions - English
Page 5
... will measure approximately 23 ohms. Checking the voltage to be adjusted until the spacing is straight and not bent. Color change machine to the solenoid. Manually lower the wiper down by pulling down on the screw that the bottom part of the solenoid connector that looks like this. If adjustment is...
... will measure approximately 23 ohms. Checking the voltage to be adjusted until the spacing is straight and not bent. Color change machine to the solenoid. Manually lower the wiper down by pulling down on the screw that the bottom part of the solenoid connector that looks like this. If adjustment is...
Maintenance Schedule - English
Page 4
...grooves on the other side. 9/1/05 4 BAS-416,416A,1210 BE-901,916,1201,1216 For Technical As sistance Please Call Toll Free 1-877-4BROTHER Email: tsupport@brother.com Website: http://www.brother-usa.com/industembroidery/tech_down.aspx 6 Month ...Maintenance Greasing Color Change Assembly Color Change Linear Rail 1. Apply black grease (BR2) to the grease (30) to 4 roller bearings on that side as well. Color change the machine to the furthest needle 1. Color change the machine to needle 1. Knob for changing colors manually...
...grooves on the other side. 9/1/05 4 BAS-416,416A,1210 BE-901,916,1201,1216 For Technical As sistance Please Call Toll Free 1-877-4BROTHER Email: tsupport@brother.com Website: http://www.brother-usa.com/industembroidery/tech_down.aspx 6 Month ...Maintenance Greasing Color Change Assembly Color Change Linear Rail 1. Apply black grease (BR2) to the grease (30) to 4 roller bearings on that side as well. Color change the machine to the furthest needle 1. Color change the machine to needle 1. Knob for changing colors manually...
Motor Locks - English
Page 2
... Technical Assistance Please Call Toll Free 1-877-4BROTHER A buildup of thread is not at proper position o Remove needle plate and check position of position try manually moving and fixed knife. If not, loosen the two screws that is aligned with needle and retighten screws. Moving knife is behind the moving knife...
... Technical Assistance Please Call Toll Free 1-877-4BROTHER A buildup of thread is not at proper position o Remove needle plate and check position of position try manually moving and fixed knife. If not, loosen the two screws that is aligned with needle and retighten screws. Moving knife is behind the moving knife...
Motor Locks - English
Page 3
... remove the tension base to gain access to wrap around it is pushed all take up levers are cover to gain access to your instruction manual for adjustment. Page 3 of position o Adjust needle depth first and then 0 degree stopper. Make sure this is approximately 10mm. Please refer to the adjustment bolts...
... remove the tension base to gain access to wrap around it is pushed all take up levers are cover to gain access to your instruction manual for adjustment. Page 3 of position o Adjust needle depth first and then 0 degree stopper. Make sure this is approximately 10mm. Please refer to the adjustment bolts...
Changing Needle Bar Cushions - English
Page 2
.... 2 Do not release it . Push the needle bar back up . 10. Loosen the Needle Bar Clamp screw on up into the upper hole in instruction manual for needles 1-6. 9. Please see "Adjusting Needle Bar Height" in the case until it's even with one while still holding the Top Dead Center Stopper down...
.... 2 Do not release it . Push the needle bar back up . 10. Loosen the Needle Bar Clamp screw on up into the upper hole in instruction manual for needles 1-6. 9. Please see "Adjusting Needle Bar Height" in the case until it's even with one while still holding the Top Dead Center Stopper down...
Service Manual
Page 1
SINGLE HEAD ELECTRONIC EMBROIDERY MACHINE BES-1210AC SERVICE MANUAL BAS-401, 412A, 416A Please read this manual before making any adjustments.
SINGLE HEAD ELECTRONIC EMBROIDERY MACHINE BES-1210AC SERVICE MANUAL BAS-401, 412A, 416A Please read this manual before making any adjustments.
Service Manual
Page 19
When sewing is raised. 2. Presser foot mechanism BAS-401 ) 0 0 1. When sewing is started, the presser retracting solenoid 0 turns off, the presser foot is turned off, the presser foot 0 can be raised manually by pressing the presser retracting lever @. The presser operating base ID set in the presser operating link...the presser foot 0 up and down along the groove of the thread take-up cam to the presser operating link via the retracting spring 0. BAS-401 • 412A • 416A • BES-1210AC 12 When the power is turned on, the presser retracting solenoid 0 operates the retracting...
When sewing is raised. 2. Presser foot mechanism BAS-401 ) 0 0 1. When sewing is started, the presser retracting solenoid 0 turns off, the presser foot is turned off, the presser foot 0 can be raised manually by pressing the presser retracting lever @. The presser operating base ID set in the presser operating link...the presser foot 0 up and down along the groove of the thread take-up cam to the presser operating link via the retracting spring 0. BAS-401 • 412A • 416A • BES-1210AC 12 When the power is turned on, the presser retracting solenoid 0 operates the retracting...
Service Manual
Page 31
... the position where the jump bracket 0 is separated from the protrusion of the needle bar clamp 0 (when the pulley is hard to turn the pulley manually, slide up the cam plate (set the solenoid to the side of the jump solenoid O. 6. 3-8. Attach the replaced jump solenoid ® to the jump solenoid...
... the position where the jump bracket 0 is separated from the protrusion of the needle bar clamp 0 (when the pulley is hard to turn the pulley manually, slide up the cam plate (set the solenoid to the side of the jump solenoid O. 6. 3-8. Attach the replaced jump solenoid ® to the jump solenoid...
Service Manual
Page 34
... to its lowest position. 2. a Attach the presser operating base 0 with the oil cap. 5. Securely tighten the screw of the presser foot. 27 BAS-401 • 4124 • 416A- Reverse the above procedure for assembly. 4 Notes on assembly ® The screw of the presser shaft clamp ... removed downward because of the needle plate bracket. screws_ 5. Remove the presser shaft @ by moving it cannot be removed from above 0-1 if it manually (using the presser retracting lever 0). Move the presser shaft @ up or down . BES-1210AC Remove the two screws, and the presser cover 8...
... to its lowest position. 2. a Attach the presser operating base 0 with the oil cap. 5. Securely tighten the screw of the presser foot. 27 BAS-401 • 4124 • 416A- Reverse the above procedure for assembly. 4 Notes on assembly ® The screw of the presser shaft clamp ... removed downward because of the needle plate bracket. screws_ 5. Remove the presser shaft @ by moving it cannot be removed from above 0-1 if it manually (using the presser retracting lever 0). Move the presser shaft @ up or down . BES-1210AC Remove the two screws, and the presser cover 8...
Service Manual
Page 54
... trimmer cam 0 and the edge of the thread trimmer driving lever. 47 BAS-401.412A-416A.BE5-1210AC Adjust the positioning shaft so that the groove of the solenoid lever 0. 2.3mm -1" H 4-10-1. Adjusting the positioning shaft 0 Turn the pulley 0 manually until the roller 0 of the thread trimmer driving lever 0 is 6.5 mm. 2. Loosen...
... trimmer cam 0 and the edge of the thread trimmer driving lever. 47 BAS-401.412A-416A.BE5-1210AC Adjust the positioning shaft so that the groove of the solenoid lever 0. 2.3mm -1" H 4-10-1. Adjusting the positioning shaft 0 Turn the pulley 0 manually until the roller 0 of the thread trimmer driving lever 0 is 6.5 mm. 2. Loosen...
Service Manual
Page 55
4-11. Press the key. * * * TEST MODE * * * Turn on the power. The main menu will appear. 2. Adjusting the thread sensor (BAS-401) [ File No. 1.
4-11. Press the key. * * * TEST MODE * * * Turn on the power. The main menu will appear. 2. Adjusting the thread sensor (BAS-401) [ File No. 1.
Service Manual
Page 84
..., 416A and BES1210AC, turn idly. 4. The machine detects the X-home position and the XY-axis home position plate stops. 8. r- 1 O 77 BAS-401. 412A • 416A • BES-1210AC Remove the holder base 0 from the carriage 0, and then attach the XY-axis home position plate assembly... ®. 2. Remove the eight screws0 and table R 0. 3. Turn XY-home position plate assembly S manually and adjust the needle tip position so that there is in its notch faces toward the sensor ® when the X-axis home position dog interrupts...
..., 416A and BES1210AC, turn idly. 4. The machine detects the X-home position and the XY-axis home position plate stops. 8. r- 1 O 77 BAS-401. 412A • 416A • BES-1210AC Remove the holder base 0 from the carriage 0, and then attach the XY-axis home position plate assembly... ®. 2. Remove the eight screws0 and table R 0. 3. Turn XY-home position plate assembly S manually and adjust the needle tip position so that there is in its notch faces toward the sensor ® when the X-axis home position dog interrupts...
Service Manual
Page 103
Keyboard circuit board (1) _ft? 1 /A*slaiatrtOaO7cn0O:j°O°OOOwO0i0mOCDOOp DDe:a 61 6/ :# ® c O 1. BAS-401 412A 416A • BES-1210AC 96 Loosen the two screws ® . Pull the upper part of the panel 0 toward yourself and detach it . 2. Disconnect the EMERGENCY switch connector 0 from the keyboard circuit board O. ■ BAS-412A 7-6. Manually loosen the two screws @ in the keyboard cable 0 and remove it . At this time, do not pull strongly on the EMERGENCY stop switch ® cable. 3.
Keyboard circuit board (1) _ft? 1 /A*slaiatrtOaO7cn0O:j°O°OOOwO0i0mOCDOOp DDe:a 61 6/ :# ® c O 1. BAS-401 412A 416A • BES-1210AC 96 Loosen the two screws ® . Pull the upper part of the panel 0 toward yourself and detach it . 2. Disconnect the EMERGENCY switch connector 0 from the keyboard circuit board O. ■ BAS-412A 7-6. Manually loosen the two screws @ in the keyboard cable 0 and remove it . At this time, do not pull strongly on the EMERGENCY stop switch ® cable. 3.
Service Manual
Page 106
... the flat cables and from the keyboard stand ® NOTE At this time, be careful not to connect the ground wire ® . 7-8. 7-7. Manually loosen the two screws in the board cable 0 and remove it from the keyboard circuit board 4. Then remove it . 2. Remove four screws ®... and the support ®. 0. 5. Remove four screws @ and the LCD module assembly ®. 99 BAS-401 .412A.416A.BES-1210AC Loosen two screws f) of the keyboard unit 0. Remove the LCD module assembly @ connector 0/ from the keyboard unit. 0. 2. ...
... the flat cables and from the keyboard stand ® NOTE At this time, be careful not to connect the ground wire ® . 7-8. 7-7. Manually loosen the two screws in the board cable 0 and remove it from the keyboard circuit board 4. Then remove it . 2. Remove four screws ®... and the support ®. 0. 5. Remove four screws @ and the LCD module assembly ®. 99 BAS-401 .412A.416A.BES-1210AC Loosen two screws f) of the keyboard unit 0. Remove the LCD module assembly @ connector 0/ from the keyboard unit. 0. 2. ...
Service Manual
Page 107
Keyboard circuit board (1) C=7 C00 CIDOCC COCCI77 /// 1. Pull the upper part of the panel 0 toward yourself and detach it . 2. Loosen the four screws @. BAS-401 • 412A • 416A- NOTE At this time, do not pull strongly on the EMERGENCY stop switch fa cable. 3. Disconnect the EMERGENCY switch Q connector O from the keyboard circuit board O. Manually loosen the two screws @ in the keyboard cable 0 and remove it . • BAS-401 • 416A • BES-1210AC 7-9. BES-1210AC 100
Keyboard circuit board (1) C=7 C00 CIDOCC COCCI77 /// 1. Pull the upper part of the panel 0 toward yourself and detach it . 2. Loosen the four screws @. BAS-401 • 412A • 416A- NOTE At this time, do not pull strongly on the EMERGENCY stop switch fa cable. 3. Disconnect the EMERGENCY switch Q connector O from the keyboard circuit board O. Manually loosen the two screws @ in the keyboard cable 0 and remove it . • BAS-401 • 416A • BES-1210AC 7-9. BES-1210AC 100
Service Manual
Page 110
When assembling, reverse the above procedure. '.OOC1r- -eTh CSJDOC) 103 BAS-401.412A 416A • BES-1210AC Remove the connector S from the keyboard stand . 7-10. Keyboard unit C===7 COCCO CI C When replacing the whole keyboard unit, follow ... screws eon the back side of the keyboard unit P. Remove three screws and the LCD module assembly O. NOTE Be sure to drop the keyboard unit 0. 3. Manually loosen the two screws 0 in the board cable 0 and remove it from the keyboard circuit board 0. 2.
When assembling, reverse the above procedure. '.OOC1r- -eTh CSJDOC) 103 BAS-401.412A 416A • BES-1210AC Remove the connector S from the keyboard stand . 7-10. Keyboard unit C===7 COCCO CI C When replacing the whole keyboard unit, follow ... screws eon the back side of the keyboard unit P. Remove three screws and the LCD module assembly O. NOTE Be sure to drop the keyboard unit 0. 3. Manually loosen the two screws 0 in the board cable 0 and remove it from the keyboard circuit board 0. 2.
Service Manual
Page 129
indicates manual operation. indicates switch operation. BAS-401 • 412A 416A- BES-1210AC 122 indicates setting-up operation. 6. selects the course of "problem determination and solution table." indicates that the procedure to follow appears in the first column of action to follow , using a yes-or-no decision-making process. Troubleshooting ■ BAS-412A 8-1. Trouble shooting flow chart 8-1-1. 8. indicates turning-off the power switch. indicates that the procedure to follow appears on the next page. 7. Symbols 1. 2. 3. 4. 5.
indicates manual operation. indicates switch operation. BAS-401 • 412A 416A- BES-1210AC 122 indicates setting-up operation. 6. selects the course of "problem determination and solution table." indicates that the procedure to follow appears in the first column of action to follow , using a yes-or-no decision-making process. Troubleshooting ■ BAS-412A 8-1. Trouble shooting flow chart 8-1-1. 8. indicates turning-off the power switch. indicates that the procedure to follow appears on the next page. 7. Symbols 1. 2. 3. 4. 5.
Service Manual
Page 140
■ BAS-401 • BAS-416A • BES-1210AC 8-3. appears in the first column of action to follow, using a yes-or-no decision-making process. Symbols r indicates manual operation. 2. selects the course of "problem determination and solution table." 5. indicates that... the procedure to follow appears on the next page. indicates that the procedure to follow 4. indicates turning-off the power switch. 133 BAS-401 • 412A...
■ BAS-401 • BAS-416A • BES-1210AC 8-3. appears in the first column of action to follow, using a yes-or-no decision-making process. Symbols r indicates manual operation. 2. selects the course of "problem determination and solution table." 5. indicates that... the procedure to follow appears on the next page. indicates that the procedure to follow 4. indicates turning-off the power switch. 133 BAS-401 • 412A...
Service Manual
Page 151
...faulty? •Are wires of operation? [How to the table below . Set bolt 9D. 'ThreadtaktoP opeetting lent * BAS-412 - 416 Thread take-up , then re-tighten it in proper position manually as in middle of carriages X and Y off the power and contact your dealer. r Th rekalike• operfline .... • Remove needle plate and reset it . • Is position of the thread take-up operating lever to adjust] Remove adjustment base. • BAS-401 Thread take -up Upper case cover' Needle bar case la Innerthread guide' bolt °O. a 0 O O 1mm knife NOTE When movable knife is...
...faulty? •Are wires of operation? [How to the table below . Set bolt 9D. 'ThreadtaktoP opeetting lent * BAS-412 - 416 Thread take-up , then re-tighten it in proper position manually as in middle of carriages X and Y off the power and contact your dealer. r Th rekalike• operfline .... • Remove needle plate and reset it . • Is position of the thread take-up operating lever to adjust] Remove adjustment base. • BAS-401 Thread take -up Upper case cover' Needle bar case la Innerthread guide' bolt °O. a 0 O O 1mm knife NOTE When movable knife is...