Honeywell HW7500E Support Question
Honeywell HW7500E Support Question
Find answers below for this question about Honeywell HW7500E - Portable Generator NOT.Need a Honeywell HW7500E manual? We have 1 online manual for this item!
Question posted by fobapparel on November 30th, 2012
What Should A Carb Compliant Hw Sound Like?
I have a HW7000e with a Honda GX390. It is CA carb compliant. She starts up fine but sounds like a vacuum cleaner. I am not sure if it is trying to take in too much air or putting out too much air.
Regards,
John
Current Answers
Related Honeywell HW7500E Manual Pages
Service Manual - Page 1
Portable Electrical Generator
Service Manual
HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L
Read and Save These Instructions
For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Service Manual - Page 3
... ALTERNATOR ...9-3 FUEL TANK SYSTEM ...9-4 EVAPORATIVE EMISSIONS CONTROL SYSTEM 9-5 MUFFLER ...9-6 CARBURETOR ...9-7 STARTING SYSTEM ...9-8 RECOIL STARTER ...9-9 FAN COVER ...9-10 WHEEL, LEG, & HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12
INDEX ...10-1
Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com
i
Service Manual - Page 6
...generator for a while after stopping the engine. • NEVER touch hot surfaces and avoid hot gases. • Let engine cool before starting...generator indoors. Honeywell Portable Electrical Generator Service Manual
WARNING
Battery gases are explosive.
• NEVER allow open flames, lit cigarettes, sparks, or spark-producing equipment near the generator... breathing of power would cause you...
Service Manual - Page 7
... terms, this limited warranty shall not apply to and does not cover accessories, nor does it cover products that Northshore Power Systems's products are the responsibility of the portable generator found by Northshore Power Systems or an authorized service center to : (i) improper setup, installation or storage; (ii) lack of proper maintenance and service; (iii...
Service Manual - Page 8
...Air Induction System
A. Exhaust manifold C. Breather connection tube
6. Air Injection System
A. Fuel tank D. Northshore Power Systems warrants to the original retail purchaser and each subsequent owner that are responsible to bring your portable generator... Air Resources Board (CARB) require manufacturers of purchase for failure of the emission control system. Northshore Power ...
Service Manual - Page 9
... regarding your emissions warranty rights and responsibilities, you should contact the Service and Warranty Department at an authorized Northshore Power Systems Honeywell generator ...Portable Electrical Generator Service Manual
www.honeywellgenerators.com
2-3 Repair or replacement of any emissions control part will extend to the determination that is equivalent in the Honeywell Generator...
Service Manual - Page 10
... are to the shortest duration permitted by the buyer.
WARRANTIES
NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY
Honeywell Portable Generator
For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC supplied part, Northshore Power Systems will, at Northshore Power Systems's sole discretion. All shipping costs under this limited warranty...
Service Manual - Page 11
Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com
3-1
3: SPECIFICATIONS AND WIRING DIAGRAMS
3.1 SPECIFICATIONS
GENERATOR
HW3000 HW3000L
HW4000 HW4000L
HW5500 HW5500E HW5500EL HW5500L
HW6200 HW6200L
HW7000E HW7500E HW7000EL HW7500EL
POWER
Rated [watts] (+/-10% under load)
3000
4000
5500
6200
7000
7500
Maximum [watts] (+/-10% under load)
3750
...
Service Manual - Page 18
...
L14-30R
G
GROUND TERMINAL
Light Green R - WIRING DIAGRAMS
HW7000E, HW7000EL, HW7500E, & HW7500EL
3-8
FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram
www.honeywellgenerators.com
ENGINE
CHARGE COIL
BATTERY
...
Honeywell Portable Electrical Generator Service Manual
OFF
Bu G/W Bl Y/G Bl/W
Bl IG E
Bu
Y/G
G/W
ON
START
Bl - Brown G/W - Black / White Bu -
Service Manual - Page 19
... be moved to carburetor. Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com
4-1 tion.
H-Air Cleaner Assembly Removes dust from escaping generator. Choke control must be used to start and stop the engine ignition system.
• START-Starts generator engine (electric start models) • RUN-Prepares engine to generator for grounding protec- Muffler...
Service Manual - Page 23
... Assembly
Spark Plug Electric Starter Starter Solenoid Voltage Regulator ENGINE
Air Filter Air Cleaner Carburetor
Choke Converter (Model Numbers Ending in "L") Cylinder Head...HW5500L
(min.)
HW5500E HW5500EL
(min.)
HW6200 HW6200L
(min.)
HW7000E HW7000EL
(min.)
HW7500E HW7500EL
(min.)
120
120
120
120
120
--
30
--...Portable Electrical Generator Service Manual
www.honeywellgenerators.com
6-1
Service Manual - Page 24
...ANALYSIS
6-2
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Honeywell Portable Electrical Generator Service Manual SERVICE REPAIR TIME ANALYSIS
...Operation
Vapor Line (Model Numbers Ending in "L")
Fuel Tank Fuel Shut-off Valve
Muffler Muffler Gasket Secondary Air...
(min.)
HW6200 HW6200L
(min.)
HW7000E HW7000EL
(min.)
HW7500E HW7500EL
(min.)
30
30
30
...
Service Manual - Page 35
...See "Specifications" Page For Rated Power, Voltage, & Frequency Specs
Under Load and No Load Conditions
Duplex Outlet #1 NEMA 5-20R 120V
Duplex Outlet #2 NEMA 5-20R 120V
W
XW
G
W
XW
G
Y G
Y G
3000 RATED WATTS • 3750 MAXIMUM WATTS
White Wire = W Black Wire = X
Yellow / Green Wire = G
To Alternator
Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com...
Service Manual - Page 36
...DIAGNOSTICS (HW3000/L MODELS)
Rated Power Check (Low Power Output)
NOTE: At high-altitudes, standard carburetor air-fuel mixture will be at ...!BOVE Replace Alternator
Refer to Illustrations on Page 8-5.
8-4
www.honeywellgenerators.com
Honeywell Portable Electrical Generator Service Manual Start Engine and Add Resistive Loads Until One of the Following Occurs:
s0OWER/UTPUTat the NEMA...
Service Manual - Page 39
.../L)
Duplex Outlet #1 NEMA 5-20R 120V
See "Specifications" Page For Rated Power, Voltage, & Frequency Specs
Under Load and No Load Conditions
HOUSEHOLD OUTLETS
120 VOLTS AC
POWER CORD or TRANSFER SWITCH
120/240 VOLTS AC
W
XW
Y
G
G
... #2
To Alternator
Fuel Cutout Winding Connector Brown Wires (2)
Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com
8-7
Service Manual - Page 40
...Minimum Rated Power #ANNOT"E!CHIEVED
SEE%NGINE$IAGNOSTICS3ECTION
Alternator Check
NOTE: The alternator must be rich causing a decrease in engine performance and an increase in
fuel consumption.
Start Engine ...Portable Electrical Generator Service Manual ELECTRICAL DIAGNOSTICS (ALL MODELS EXCEPT HW3000/L)
Rated Power Check (Low Power Output)
NOTE: At high-altitudes, standard carburetor air...
Service Manual - Page 43
...ENGINE CONTROL SWITCH
G-SWITCH PLATE (BACK)
B
D Control panels vary between models. POWER CONTROL CENTER
HOUSEHOLD OUTLETS
120 VOLTS AC
120/240 VOLTS AC
C
BREAKER
BREAKER
MASTER BREAKER
A
ENGINE
START
E1
RUN
STOP
ENGINE
RUN
E2 F
STOP
G
Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com
9-1
9: SERVICE AND DISASSEMBLY
9.1 CONTROL PANEL
A-CONTROL...
Service Manual - Page 46
...
E 1 C
D E 2
F
H
G
HW7500E Model Illustrated
9-4
www.honeywellgenerators.com
Honeywell Portable Electrical Generator Service Manual If any structure. • Keep generator at least 6 feet (2 meters) away from buildings...chain. Non "L" Models
(HW3000, HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E)
F-FUEL SHUT-OFF VALVE Clear passages if clogged. ft.)
G-FUEL SEDIMENT CUP See ...
Service Manual - Page 48
... HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E)
• E2 - C-SPARK ... Ending in "L"
(HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL)
F-SECONDARY AIR INTAKE VALVE For model numbers ending in "L".
(HW3000L, HW4000L, HW5500L,
HW5500EL, HW6200L...generator indoors. ft.)
G E1 E2
F
9-6
www.honeywellgenerators.com
Honeywell Portable Electrical Generator Service Manual
Service Manual - Page 55
... 7-7 Ground Terminal 4-1
M Maintenance 7-1 air filter 7-3 battery service 7-8 fuel sediment... 7-3 Outlets 4-1, 9-1
P Power Control Center 4-1, 9-1 breakers ...Generator 5-1 Troubleshooting 8-1
V Valve Lash 7-7 Voltage Regulator 8-5, 8-9, 9-3
W Warranty emissions control 2-2 limited 2-1 replacement parts 2-4 Wheel, Leg, & Handle Assembly 9-11 Wiring Diagrams 3-3
Honeywell Portable Electrical Generator...
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