1996 Ford Explorer Support Question
1996 Ford Explorer Support Question
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Question posted by mclidwda on July 27th, 2013
How To Replace Transfer Case 96 Explorer
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Related Manual Pages
Owner's Manual - Page 258
... 4WD modes with a temporary spare may result in the Features chapter.
The AWD transfer case utilizes a viscous clutch that distributes torque to 4WD LOW, wait about 90 seconds. Both the 4WD and 4WD LOW lights are now lit. For Explorers equipped with All-Wheel Drive (AWD), power is constantly supplied to 4WD LOW...
Owner's Manual - Page 259
Driving Your Explorer
Vehicles equipped with AWD are more information on the road. AWD vehicles are the same as rocks...and the Four Wheeling With Ford supplement in rough terrain. Driving Off Road with 4-Wheel Drive and AWD
Vehicles equipped with transfer case in abrupt steering wheel motion, make sure you learn to avoid vehicle damage from the outside. Transmission upshift in 4WD with ...
Owner's Manual - Page 270
... water is suspected or repair required. Otherwise, the lube should be replaced every 100,000 miles (160,000 km) or if the axle has been submerged in a steady rhythm between forward and reverse gears.
NOTE: If the transmission and transfer case is fast flowing or of the spot. This may rock it out...
Owner's Manual - Page 293
... a grade. s Have another person
retrieves the chocks.
293
s Shift an automatic transmission into gear and release the parking brake. Driving Your Explorer
Vehicles with four-wheel drive make sure the transfer case is not in Reverse. Put the
gearshift of a manual transmission in Neutral.
s For automatic transmissions - apply the parking brake by
pressing...
Owner's Manual - Page 376
The Clutch
The clutch on the side of the case. If for any routine service. Replace the filler plug in this chapter.
2.
If additional fluid is ...plug hole to bring the
level up to the bottom of the filler plug hole. Manual Transmission and Transfer Case Fluid
Checking the Manual Transmission Fluid
Clean the filler plug on your vehicle is automatically self-adjusting and should...
Scheduled Maintenance Guide 1st Printing - Page 8
...and adjust air pressure. (1) u Check clutch reservoir fluid level. u Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4). shift linkage. ...muffler.
10,000 MILES (16,000 Kilometers)
u Change engine oil and replace oil filter.
15,000 MILES (24,000 Kilometers)
u Change engine oil and replace oil filter. u Inspect engine cooling system, hoses, and clamps;
and ...
Scheduled Maintenance Guide 1st Printing - Page 11
... and
operation.
35,000 MILES (56,000 Kilometers)
u Change engine oil and replace oil filter. u Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease fittings...Inspect parking brake system for leaks, damage or
Normal Schedule 11 loose parts. u Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4). Remove any foreign material trapped...
Scheduled Maintenance Guide 1st Printing - Page 12
..., hoses, and clamps;
u Rotate tires and adjust air pressure. (1) u Check clutch reservoir fluid level.
u Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4). shift linkage. NOTE: It is normal for a certain amount....
40,000 MILES (64,000 Kilometers)
u Change engine oil and replace oil filter.
45,000 MILES (72,000 Kilometers)
u Change engine oil and...
Scheduled Maintenance Guide 1st Printing - Page 15
... u Inspect and lubricate front wheel bearings. u Change manual transmission oil.
u Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4). u Inspect parking brake system for California vehicles). 60,000 MILES (96,000 Kilometers)
u Change engine oil and replace oil filter. u Inspect accessory drive belt(s). u Inspect disc brake system, lubricate caliper...
Scheduled Maintenance Guide 1st Printing - Page 17
... not indicate a faulty muffler.
Normal Schedule 17
u Inspect drum brake systems, hoses and lines. u Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4). 75,000 MILES (120,000 Kilometers)
u Change engine oil and replace oil filter. and check coolant strength every 15,000 miles (24,000 km) or 12...
Scheduled Maintenance Guide 1st Printing - Page 19
... air cleaner filter. (3) u Inspect accessory drive belt(s). u Replace fuel filter (Recommended but not required
for damage and
operation.
u Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
u Inspect parking brake system for California vehicles). u Change automatic transmission fluid. and check coolant strength ...
Scheduled Maintenance Guide 1st Printing - Page 21
..., lubricate caliper
Normal Schedule 21 u All rear axle lube quantities must be checked suspected or
105,000 MILES (168,000 Kilometers)
u Change engine oil and replace oil filter. u Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4). shift linkage.
Scheduled Maintenance Guide 1st Printing - Page 24
Proper torque specifications are provided in your dealer will replace the PCV valve at no cost except on Canada and ...wheel lug nuts have been loosened. (2) At 60,000 miles (96,000 km) your Owner Guide. u Inspect and lubricate front wheel bearings. u Inspect parking brake system for snowplowing). u Change transfer case oil (4x4). u Change manual transmission oil.
(1) Wheel lug...
Scheduled Maintenance Guide 1st Printing - Page 28
... clutch reservoir fluid level. u Rotate tires and adjust air pressure. (3)(4) u Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4). u Lubricate steering linkage ...28 Severe Duty Schedule
15,000 MILES (25,000 Kilometers)
u Change engine oil and replace oil filter.
u Inspect and lubricate automatic transmission
shift linkage. caliper slide rails. (2)...
Scheduled Maintenance Guide 1st Printing - Page 34
...45,000 MILES (75,000 Kilometers)
u Change engine oil and replace oil filter. u Inspect and lubricate automatic transmission
shift linkage. u... slide rails. (2)
u Lubricate transfer case shift lever pivot bolt u Inspect disc brake system and lubricate u Inspect drum brake systems, hoses and lines.
48,000 MILES (80,000 Kilometers)
u Change engine oil and replace oil filter. u Change engine...
Scheduled Maintenance Guide 1st Printing - Page 37
... wheel bearings. (2)
Severe Duty Schedule 37 u Replace PCV valve. (5) u Replace fuel filter (Recommended but not required
for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler.
u Lubricate transfer case shift lever pivot bolt u Inspect exhaust system...
Scheduled Maintenance Guide 1st Printing - Page 38
... slip yoke (if equipped). (2) loose parts. u Change automatic transmission fluid.
66,000 MILES (110,000 Kilometers)
u Change engine oil and replace oil filter. u Inspect exhaust system for damage and
operation. u Change transfer case oil (4x4).
u Inspect parking brake system for leaks, damage or
38 Severe Duty Schedule u Inspect and lubricate automatic transmission
shift...
Scheduled Maintenance Guide 1st Printing - Page 40
...coolant strength every 15,000 miles (25,000 km) or 12 months. caliper slide rails. (2)
u Lubricate transfer case shift lever pivot bolt u Inspect disc brake system and lubricate u Inspect drum brake systems, hoses and lines... indicate a faulty muffler.
75,000 MILES (125,000 Kilometers)
u Change engine oil and replace oil filter. Remove any foreign material trapped by exhaust system shielding.
Scheduled Maintenance Guide 1st Printing - Page 43
u Lubricate transfer case shift lever pivot bolt
Severe Duty Schedule 43 u Inspect accessory drive belt(s). u Replace air cleaner filter. (1) u Inspect engine cooling system, hoses, and clamps; u Rotate tires and adjust air pressure. (3)(4)
90,000 MILES (150,000 Kilometers)
u Change engine oil and replace oil filter. and check coolant strength every 15,000 miles (25,000...
Scheduled Maintenance Guide 1st Printing - Page 51
...replacing it is deeper than the hubs (1/2 wheel height) then these items must be serviced daily. (3) City delivery vehicles and other time the wheel lug nuts have been loosened. (5) At 60,000 miles (96... Proper torque specifications are provided in the chart.
u Change transfer case oil (4x4). Also retighten to proper torque specifications at the same interval (every 3,000 miles [5,000 km...
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