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Operation Manual - Page 1
... 44136-0019
Form No. 769-07552 (January 2, 2012)
Printed In USA
TROY-BILT LLC, P.O.
Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
Operator's Manual
Pony, Pony ES & Pro-Line FRT Tiller
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
Operation Manual - Page 2
.... Troy-Bilt's Customer Support telephone numbers, website address and mailing address can locate the model plate by standing at the operator's position and looking down at all references to right and left side of Contents
Safe Operation Practices 3 Assembly & Set-Up 7 Controls & Features 11 Operation 12
Maintenance & Adjustments 18 Service 22 Troubleshooting 26 Replacement Parts 27...
Operation Manual - Page 10
... and 20 PSI. Assembly & Set-Up Incorrect cable adjustment could result in the Engine Operator's Manual packed separately with electric start)
The...Set-Up
Tires
Use a tire pressure gauge to the bracket on the control panel decal and securely attach the wheel gear mounting bracket using two #10 lockwashers and #10-32 nuts.
3. Read the instructions carefully.
Gasoline is put into service...
Operation Manual - Page 12
... directions in the separate Engine Operator's Manual. For electric starting models:
a.
To stop the engine on an electric start model, move the choke lever (on the tiller.
5. Service as instructed in the separate Engine Operator's Manual. Check air cleaner and engine cooling system. Choke or prime engine as instructed in the "FAST" setting.
6. NOTE: Refer to the Engine...
Operation Manual - Page 28
... at its Belts, Transmission and Attachments as a gift.
HOW TO OBTAIN SERVICE: Warranty service is repair or replacement of the product as set forth above , given by someone other than the amount of the purchase price of any part, accessory or attachment not approved by Troy-Bilt for products sold or exported outside of the United States and...
Service Manual - Page 1
Product Training and Education Department
FORM NUMBER 769-01529 11/2004 Service Manual
Small Frame Troy-Bilt Tillers
MTD Products LLC -
Service Manual - Page 5
...2.1
Coil Length - Troy-Bilt Small Frame Tillers
Troy-Bilt Small Frame Tillers
TUFFY TILLER
ABOUT THIS SECTION:
NOTE: This section covers the Tuffy rear tine tiller, model 21A-630B063 with the...width
• 10" tine diameter
• Adjustable tilling depth up to the Engine Owner's Manual for - FORWARD CLUTCH CABLE ADJUSTMENT:
2.1.
See Figure 2.2. ward clutch spring with Serial Number 1B212G80447...
Service Manual - Page 8
... forward clutch cable out of the forward clutch cable will not fit through the belt cover. Install the new forward clutch cable in the reverse order above.
3.13. Large Flat Washer
Forward ... until it from the belt cover.
3.12. Remove the lower portion of the work area. Troy-Bilt Small Frame Tillers
3.5. Remove the hex flange screw and large flat washer securing the belt cover to...
Service Manual - Page 13
Troy-Bilt Small Frame Tillers
6.20. See Figure 6.19.
Remove the forward return spring from
above. See Figure 6.17.
See Figure 6.21. See Figure 6.20. Remove both sets of hex screws ...engine bracket using a 1/2" socket. Grasp the front of the unit until the front support can be stabilized before removing the transmission. Idler Lever
Right Engine Bracket
Hex Screws
Return...
Service Manual - Page 15
...: Record the orientation of the transmission up and set it on a 2" x 4" block. Remove the transmission pulley, key and front support washer from the drive shaft assembly. See Figure ...See Figure 6.31.
Raise the rear of the tine assemblies for correct installation. Transmission Pulley Key
Belleville
Troy-Bilt Small Frame Tillers
6.33. Remove the hex screws and lock nuts securing the ...
Service Manual - Page 16
...Assembly
Figure 7.1 NOTE: Lubricate both large E-Clips from the right and left sides of SAE 85W-140 (Part Number GW-1360A) or SAE 140. Thoroughly clean the wheel shaft and tine shaft
using a 1/2" socket.
... a suitable containers. Remove the front transmission cover and clean it.
7.4. Troy-Bilt Small Frame Tillers
6.35. Position a suitable oil drain pan directly in front of gear oil.
12 ...
Service Manual - Page 17
... screws securing the rear transmission cover and gasket to the right until it is in the upright position.
7.8. See Figure 7.10. Wheel Worm
Cover Gasket
Troy-Bilt Small Frame Tillers
7.10. See Figure 7.8. 7.6. Cover Gasket
Tine Worm
Figure 7.8
7.9.
Service Manual - Page 18
...assembly rearward and out of the transmission housing.
Dial Caliper
Transmission Housing
Rear Bearing Cap
Figure 7.13
7.14. Hold the support washer and front tapered roller bearing into the front race.
7.22. See Figure 7.13. See Figure 7.18. Shims
...assembly.
7.17. Remove the rear bearing cap from the transmission housing using a dial caliper. Troy-Bilt Small Frame Tillers
7.13.
Service Manual - Page 19
Troy-Bilt Small Frame Tillers
7.23. Race
Transmission Assembly
Vice Figure 7.28
7.29. Set the transmission assembly into the jaws of protective material into the center of the transmission housing for wear or damage.
7.24. See Figure 7.30. Spacer Bronze Bushing
Figure 7.30
15 Open the jaws of a vice and set...the front tapered roller bearing and support washer, and inspect them for ...
Service Manual - Page 20
... during removal. Tiller Shaft Worm Gear
Bronze Bushing Spacer
Retaining Ring
Figure 7.31
Spacer Bronze Bushing
7.32.
Wheel Shaft
Figure 7.33
7.34. See Figure 7.34. Troy-Bilt Small Frame Tillers
7.31.
See Figure 7.33. Inspect the tiller shaft assembly for wear or damage inside the transmission case. Remove the external shims from...
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