Parts List
Page 1
Illustrated Parts Manual Model Number: TCP-210 PORTABLE WATER PUMP P/N 31629 Rev 000 Date 9-23-05 tanaka-usa.com Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW, Ste "B" • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 custsvc@tanaka-ism.com
Illustrated Parts Manual Model Number: TCP-210 PORTABLE WATER PUMP P/N 31629 Rev 000 Date 9-23-05 tanaka-usa.com Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW, Ste "B" • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 custsvc@tanaka-ism.com
Parts List
Page 2
...; 2-Cycle Engine Oil All data and specifications are subject to provide for easy transportation. SW, Suite "B" • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 E-mail:custsvc@tanaka-ism.com • Web: www.tanaka-usa.com in.) 21 (1.3) Power (h.p.) 1.0 @ 8000 RPM Carburetion Walbro Diaphragm Ignition System Transistorized Electronic Fuel Tank Capacity / fl. Carrying handle is conveniently located to change...
...; 2-Cycle Engine Oil All data and specifications are subject to provide for easy transportation. SW, Suite "B" • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 E-mail:custsvc@tanaka-ism.com • Web: www.tanaka-usa.com in.) 21 (1.3) Power (h.p.) 1.0 @ 8000 RPM Carburetion Walbro Diaphragm Ignition System Transistorized Electronic Fuel Tank Capacity / fl. Carrying handle is conveniently located to change...
Parts List
Page 3
PARTS INFORMATION TCP-210 ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1 ITEM 1-1 1-2 1-3 1-3 1-4 1-7 1-8 1-9 1-9 1-10 1-11 1-12 1-13 1-27 1-28 1-36 PART NUMBER DESCRIPTION 1570650091 CAP,SPARK PLUG ASS'Y 0181161021 PLUG,SPARK 0010650090 SET,CYLINDER 0010650A90 CYLINDER SET 99416050201 SCREW,5X20/WS 0170650020 GASKET,CYLINDER 04100601210 RING,PISTON 0300650090 SET,PISTON 0300650A90 PISTON SET 03706500200 PIN,PISTON 03901620200 CIRCLIP,PISTON PIN 0460650A800 CRANKSHAFT 99962081225 BEARING,NEEDLE,F-810 1672153280 COIL,IGNITION 99416040186 SCREW,WS,4X18...
PARTS INFORMATION TCP-210 ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1 ITEM 1-1 1-2 1-3 1-3 1-4 1-7 1-8 1-9 1-9 1-10 1-11 1-12 1-13 1-27 1-28 1-36 PART NUMBER DESCRIPTION 1570650091 CAP,SPARK PLUG ASS'Y 0181161021 PLUG,SPARK 0010650090 SET,CYLINDER 0010650A90 CYLINDER SET 99416050201 SCREW,5X20/WS 0170650020 GASKET,CYLINDER 04100601210 RING,PISTON 0300650090 SET,PISTON 0300650A90 PISTON SET 03706500200 PIN,PISTON 03901620200 CIRCLIP,PISTON PIN 0460650A800 CRANKSHAFT 99962081225 BEARING,NEEDLE,F-810 1672153280 COIL,IGNITION 99416040186 SCREW,WS,4X18...
Parts List
Page 4
... 2-33 2-34 PART NUMBER DESCRIPTION 0720650A900 CRANKCASE,ASS'Y 09006500200 GASKET,CRANKCASE 99966122206 OIL SEAL 99961600100 BEARING,BALL,#6001 33000200210 SHIM,12.2X19X.10 33000200220 SHIM,12.2X19X.15 33000200230 SHIM,12.2X19X.20 33000200240 SHIM,12.2X19X.30 59900601200 CUSHION 99414050301 SCREW,5X30/S 1552152380 ROTOR,MAGNETO 99201080011 WASHER,8 99210080012 WASHER,S,8 99101080011 NUT,8 tanaka-usa.com Page...
... 2-33 2-34 PART NUMBER DESCRIPTION 0720650A900 CRANKCASE,ASS'Y 09006500200 GASKET,CRANKCASE 99966122206 OIL SEAL 99961600100 BEARING,BALL,#6001 33000200210 SHIM,12.2X19X.10 33000200220 SHIM,12.2X19X.15 33000200230 SHIM,12.2X19X.20 33000200240 SHIM,12.2X19X.30 59900601200 CUSHION 99414050301 SCREW,5X30/S 1552152380 ROTOR,MAGNETO 99201080011 WASHER,8 99210080012 WASHER,S,8 99101080011 NUT,8 tanaka-usa.com Page...
Parts List
Page 6
... 3-58 3-121 3-122 3-123 PART NUMBER DESCRIPTION 40306500200 GASKET,INTAKE 4040650090 SET,CARB INSULATOR 99416050252 SCREW,5X25WS 40206500200 GASKET,CARBURETOR 99967015000 O-RING,P15 4230650081 BODY,CLEANER 47006500200 COLLAR 52806500200 LEVER,CHOKE 99204080030 WASHER 47601700200 BOARD,BLOW OVER CHECK 99210050012 WASHER,S,5 99011050602 SCREW,5X60 4460650020 ELEMENT,CLEANER 4520650091 COVER,CLEANER,W/BOLT 3800637C200 BOLT,CLEANER COVER 45525146900 CARBURETOR SET 4550650A90 CARBURETOR SET 70053005130 PIPE,FUEL 2230650090 PIPE,FUEL,ASS'Y 68000731201 CLIP 6.3 6750608A900...
... 3-58 3-121 3-122 3-123 PART NUMBER DESCRIPTION 40306500200 GASKET,INTAKE 4040650090 SET,CARB INSULATOR 99416050252 SCREW,5X25WS 40206500200 GASKET,CARBURETOR 99967015000 O-RING,P15 4230650081 BODY,CLEANER 47006500200 COLLAR 52806500200 LEVER,CHOKE 99204080030 WASHER 47601700200 BOARD,BLOW OVER CHECK 99210050012 WASHER,S,5 99011050602 SCREW,5X60 4460650020 ELEMENT,CLEANER 4520650091 COVER,CLEANER,W/BOLT 3800637C200 BOLT,CLEANER COVER 45525146900 CARBURETOR SET 4550650A90 CARBURETOR SET 70053005130 PIPE,FUEL 2230650090 PIPE,FUEL,ASS'Y 68000731201 CLIP 6.3 6750608A900...
Parts List
Page 7
PARTS INFORMATION TCP-210 MUFFLER & ENGINE COVER • FIGURE 4 ITEM 4-3 4-4 4-5 4-6 4-7 4-8 4-21 4-22 4-24 4-61 4-62 PART NUMBER DESCRIPTION 7380650A201 PROTECTOR,MUFFLER 73706500200 GASKET,MUFFLER 13306500200 SHIELD,HEAT 7060650B800 MUFFLER 99201050011 WASHER,5 99051050503 BOLT,HEX,5X50 75104200201 GASKET,MUFFLER 7210650A800 PIPE,TAIL 99434040081 SCREW,4X8/S 99072045164 SCREW,TAPPING,4.5X16 99425040128 BOLT,PS,4X12 tanaka-usa.com Page 5 QTY 1 1 1 1 2 2 1 1 2 1 2 COMMENTS custsvc@tanaka-ism.com
PARTS INFORMATION TCP-210 MUFFLER & ENGINE COVER • FIGURE 4 ITEM 4-3 4-4 4-5 4-6 4-7 4-8 4-21 4-22 4-24 4-61 4-62 PART NUMBER DESCRIPTION 7380650A201 PROTECTOR,MUFFLER 73706500200 GASKET,MUFFLER 13306500200 SHIELD,HEAT 7060650B800 MUFFLER 99201050011 WASHER,5 99051050503 BOLT,HEX,5X50 75104200201 GASKET,MUFFLER 7210650A800 PIPE,TAIL 99434040081 SCREW,4X8/S 99072045164 SCREW,TAPPING,4.5X16 99425040128 BOLT,PS,4X12 tanaka-usa.com Page 5 QTY 1 1 1 1 2 2 1 1 2 1 2 COMMENTS custsvc@tanaka-ism.com
Parts List
Page 9
... BODY,PUMP GASKET,DIAPHRAGM DIAPHRAGM,METERING COVER,DIAPHRAGM SCREW,SET KIT,CARB REPAIR tanaka-usa.com Page 7 QTY COMMENTS 1 ~T008950 1 T008951~ 2 1 1 1 ~T008950 1 1 ~T008950 1 T008951~ 1 1 1 ~T008950 1 ~T008950 1 1 1 ~ Included in 650-25140-900 Carb Kit 1 (not available individually) 1 4 1 custsvc@tanaka-ism.com PARTS INFORMATION TCP-210 CARBURETOR • FIGURE 6 A small retainer (560-0712020), has been added to this model after serial # A099801 to prevent the barrel end of the throttle wire...
... BODY,PUMP GASKET,DIAPHRAGM DIAPHRAGM,METERING COVER,DIAPHRAGM SCREW,SET KIT,CARB REPAIR tanaka-usa.com Page 7 QTY COMMENTS 1 ~T008950 1 T008951~ 2 1 1 1 ~T008950 1 1 ~T008950 1 T008951~ 1 1 1 ~T008950 1 ~T008950 1 1 1 ~ Included in 650-25140-900 Carb Kit 1 (not available individually) 1 4 1 custsvc@tanaka-ism.com PARTS INFORMATION TCP-210 CARBURETOR • FIGURE 6 A small retainer (560-0712020), has been added to this model after serial # A099801 to prevent the barrel end of the throttle wire...
Parts List
Page 10
PARTS INFORMATION TCP-210 HANDLE, THROTTLE & END PLATE • FIGURE 7 Units Prior to Serial Number Y081575 ITEM 7-2 7-8 7-12 7-15 7-16 7-21 7-29 7-31 7-35 7-37 PART NUMBER DESCRIPTION 30031240200 PLATE,END 99967151735 O-RING,1517-35 09031240200 HANDLE 99051050253 BOLT,HEX,5X25 37031240200 WASHER 99183080001 NUT,FLANGE 8 3330650A200 FLANGE,COUPLING 99414060161 SCREW,S,6X16 8850650A800 WIRE,THROTTLE 87002201910 LEVER,THROTTLE tanaka-usa.com Page 8 QTY 1 ~Y018575 1 ~Y018575 1 ~Y018575 4 ~Y018575 4 ~Y018575 2 ~Y018575...
PARTS INFORMATION TCP-210 HANDLE, THROTTLE & END PLATE • FIGURE 7 Units Prior to Serial Number Y081575 ITEM 7-2 7-8 7-12 7-15 7-16 7-21 7-29 7-31 7-35 7-37 PART NUMBER DESCRIPTION 30031240200 PLATE,END 99967151735 O-RING,1517-35 09031240200 HANDLE 99051050253 BOLT,HEX,5X25 37031240200 WASHER 99183080001 NUT,FLANGE 8 3330650A200 FLANGE,COUPLING 99414060161 SCREW,S,6X16 8850650A800 WIRE,THROTTLE 87002201910 LEVER,THROTTLE tanaka-usa.com Page 8 QTY 1 ~Y018575 1 ~Y018575 1 ~Y018575 4 ~Y018575 4 ~Y018575 2 ~Y018575...
Parts List
Page 11
PARTS INFORMATION TCP-210 HANDLE, THROTTLE & END PLATE • FIGURE 7 Units After Serial Number Y081575 ITEM 7-2 7-8 7-12 7-15 7-16 7-21 7-29 7-31 7-35 7-37 PART NUMBER DESCRIPTION 3003124920 PLATE,END 99967140010 O-RING,G140 0903124920 HANDLE 99021050250 BOLT,5x25 3703124020 WASHER 99183080001 NUT,FLANGE 8 3330650A200 FLANGE,COUPLING 99414050161 SCREW,5X16/S 8850650A800 WIRE,THROTTLE 87002201910 LEVER,THROTTLE tanaka-usa.com Page 9 QTY 1 Y081576~ 1 Y081576~ 1 Y081576~ 4 Y081576~ 4 Y081576~ 2 Y081576~ 1 Y081576~ 4 Y081576~ 1 Y081576...
PARTS INFORMATION TCP-210 HANDLE, THROTTLE & END PLATE • FIGURE 7 Units After Serial Number Y081575 ITEM 7-2 7-8 7-12 7-15 7-16 7-21 7-29 7-31 7-35 7-37 PART NUMBER DESCRIPTION 3003124920 PLATE,END 99967140010 O-RING,G140 0903124920 HANDLE 99021050250 BOLT,5x25 3703124020 WASHER 99183080001 NUT,FLANGE 8 3330650A200 FLANGE,COUPLING 99414050161 SCREW,5X16/S 8850650A800 WIRE,THROTTLE 87002201910 LEVER,THROTTLE tanaka-usa.com Page 9 QTY 1 Y081576~ 1 Y081576~ 1 Y081576~ 4 Y081576~ 4 Y081576~ 2 Y081576~ 1 Y081576~ 4 Y081576~ 1 Y081576...
Owner's Manual
Page 1
Model Numbers: TCP-25, TCP-210 TCP-381 PUMPS Owner's Manual P/N 25121 Date 05-12-01 TCP-210 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com
Model Numbers: TCP-25, TCP-210 TCP-381 PUMPS Owner's Manual P/N 25121 Date 05-12-01 TCP-210 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com
Owner's Manual
Page 2
TCP-25/210/381 Owner's Manual Before using this manual and on the unit. WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects and other reproductive harm. www.tanakapowerequipment.com 1 custsvc@tanaka-ism.com Upper sign indicates choke closed and the lower fully open. Explains choke position. It is correctly assembled and adjusted. • Start the unit and check the...
TCP-25/210/381 Owner's Manual Before using this manual and on the unit. WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects and other reproductive harm. www.tanakapowerequipment.com 1 custsvc@tanaka-ism.com Upper sign indicates choke closed and the lower fully open. Explains choke position. It is correctly assembled and adjusted. • Start the unit and check the...
Owner's Manual
Page 3
Carrying Handle 2. Delivery Port 3. Throttle Lever 7. Air Cleaner 11. 1. Choke Lever 9. Priming Plug 4. Fuel Tank 12. Suction Port 5. Base 8. Use the instructions that apply to your unit. Drain Plug 6. Recoil Starter 10. Fuel Cock www.tanakapowerequipment.com 2 custsvc@tanaka-ism.com What is What? TCP-25/210/381 Owner's Manual Since this manual covers several models, there may be some difference between pictures and your unit. 1.
Carrying Handle 2. Delivery Port 3. Throttle Lever 7. Air Cleaner 11. 1. Choke Lever 9. Priming Plug 4. Fuel Tank 12. Suction Port 5. Base 8. Use the instructions that apply to your unit. Drain Plug 6. Recoil Starter 10. Fuel Cock www.tanakapowerequipment.com 2 custsvc@tanaka-ism.com What is What? TCP-25/210/381 Owner's Manual Since this manual covers several models, there may be some difference between pictures and your unit. 1.
Owner's Manual
Page 4
... working with the engine running or still warm. WARNING! It will result in the pump. the manufacturer cannot guarantee in this case. • Care must be started without priming water in seizure and severe damage to see if any of life, if instructions are not followed. TCP-25/210/381 Owner's Manual 2. Warnings and Safety Instructions. Before operation • Protection is...
... working with the engine running or still warm. WARNING! It will result in the pump. the manufacturer cannot guarantee in this case. • Care must be started without priming water in seizure and severe damage to see if any of life, if instructions are not followed. TCP-25/210/381 Owner's Manual 2. Warnings and Safety Instructions. Before operation • Protection is...
Owner's Manual
Page 5
... tank cap area carefully, to prevent debris from the fueling area before fueling. An air leak at either union will greatly reduce the pump efficiency or no dirt falls into the tank. Operating Procedures Fuel • Always use multi-grade oil (10 W/30) or waste oil. • Always mix fuel and oil in a separate clean container. • Always start by shaking the container, before starting. Mix (shake) the fuel mixture. Assembly Procedure TCP...
... tank cap area carefully, to prevent debris from the fueling area before fueling. An air leak at either union will greatly reduce the pump efficiency or no dirt falls into the tank. Operating Procedures Fuel • Always use multi-grade oil (10 W/30) or waste oil. • Always mix fuel and oil in a separate clean container. • Always start by shaking the container, before starting. Mix (shake) the fuel mixture. Assembly Procedure TCP...
Owner's Manual
Page 6
... the pump with fresh water. Stopping (Fig. 2-6, 6B) When the engine is done by completely raising the throttle lever. After the pumping of the pump housing. The engine is flammable NOTE! Set choke lever to approximately 1/2 throttle opening (2). 3. Then pull recoil starter briskly again. 5. CAUTION! Running If water does not come out smoothly while using, stop the engine. www.tanakapowerequipment.com 5 custsvc@tanaka-ism.com Set the throttle lever to CLOSED position (1). 2.
... the pump with fresh water. Stopping (Fig. 2-6, 6B) When the engine is done by completely raising the throttle lever. After the pumping of the pump housing. The engine is flammable NOTE! Set choke lever to approximately 1/2 throttle opening (2). 3. Then pull recoil starter briskly again. 5. CAUTION! Running If water does not come out smoothly while using, stop the engine. www.tanakapowerequipment.com 5 custsvc@tanaka-ism.com Set the throttle lever to CLOSED position (1). 2.
Owner's Manual
Page 7
... danger of spark plug for some areas, local law requires using a resistor spark plug to time in warm soap suds. Water pump (Fig. 3-1) All water in the pump should always be drained from time to suppress ignition signals. If the engine is used for replacement. NOTE! Readjust if necessary. TCP-25/210/381 Owner's Manual 5. NOTE! When the pump is low on the engine parts. • Abnormal fuel consumption. Clean the air filter daily or...
... danger of spark plug for some areas, local law requires using a resistor spark plug to time in warm soap suds. Water pump (Fig. 3-1) All water in the pump should always be drained from time to suppress ignition signals. If the engine is used for replacement. NOTE! Readjust if necessary. TCP-25/210/381 Owner's Manual 5. NOTE! When the pump is low on the engine parts. • Abnormal fuel consumption. Clean the air filter daily or...
Owner's Manual
Page 8
... spark plug. • Clean the cooling fins on the cylinder and check that nuts and screws are sufficiently tightened. Monthly maintenance • Rinse the fuel tank with gasoline, and clean fuel filter. • Clean the exterior of the spark plug, • Remove the spark plug and check the electrode gap. For further information please contact your service dealer. TCP-25/210/381 Owner's Manual Maintenance schedule Below you will find some general maintenance instructions. www.tanakapowerequipment.com 7 custsvc@tanaka...
... spark plug. • Clean the cooling fins on the cylinder and check that nuts and screws are sufficiently tightened. Monthly maintenance • Rinse the fuel tank with gasoline, and clean fuel filter. • Clean the exterior of the spark plug, • Remove the spark plug and check the electrode gap. For further information please contact your service dealer. TCP-25/210/381 Owner's Manual Maintenance schedule Below you will find some general maintenance instructions. www.tanakapowerequipment.com 7 custsvc@tanaka...
Owner's Manual
Page 9
All data subject to change without notice. www.tanakapowerequipment.com 8 custsvc@tanaka-ism.com Technical Data Model Engine Type Size Max Power Carburetor System Ignition System Spark Plug Fuel Tank Capacity TCP-25/210 High torque 2-cycle, single cylinder 22 ml 0.75 kW / 8,000 min-1 Walbro diaphragm Electronic NGK BPM-7A or BPMR-7A 0.75 l Pump Max Capacity Max suction height Max delivery height Connection diameter 120 l / min 8 m 35 m 1" (25.4 mm...
All data subject to change without notice. www.tanakapowerequipment.com 8 custsvc@tanaka-ism.com Technical Data Model Engine Type Size Max Power Carburetor System Ignition System Spark Plug Fuel Tank Capacity TCP-25/210 High torque 2-cycle, single cylinder 22 ml 0.75 kW / 8,000 min-1 Walbro diaphragm Electronic NGK BPM-7A or BPMR-7A 0.75 l Pump Max Capacity Max suction height Max delivery height Connection diameter 120 l / min 8 m 35 m 1" (25.4 mm...
Owner's Manual
Page 10
up from V001001 Signature: Position: Vice president www.tanakapowerequipment.com 9 custsvc@tanaka-ism.com ISO 3864, (EN-292-2) Manufactured at: Chiba, Japan Serial No. TCP-25/210/381 Owner's Manual Declaration of conformity We, Tanaka Kogyo Co.,Ltd.,3-4-29 Tsudanuma,Narashino,Chiba,Japan Declare under our sole responsibility that the product, engine pump model TCP-25,381 to which this declaration relates is...
up from V001001 Signature: Position: Vice president www.tanakapowerequipment.com 9 custsvc@tanaka-ism.com ISO 3864, (EN-292-2) Manufactured at: Chiba, Japan Serial No. TCP-25/210/381 Owner's Manual Declaration of conformity We, Tanaka Kogyo Co.,Ltd.,3-4-29 Tsudanuma,Narashino,Chiba,Japan Declare under our sole responsibility that the product, engine pump model TCP-25,381 to which this declaration relates is...