Parts List
Page 1
Illustrated Parts Manual Model Number: TBL-7800/R BACKPACK BLOWER P/N 40334 Rev 000 Date 6-19-07 Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com
Illustrated Parts Manual Model Number: TBL-7800/R BACKPACK BLOWER P/N 40334 Rev 000 Date 6-19-07 Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com
Parts List
Page 6
PARTS INFORMATION TBL-7800 CARBURETOR • FIGURE 3 0 ITEM PART NUMBER DESCRIPTION 3-0 4551600590 CARBURETOR SET 3-1 5752529290 BODY,PUMP 3-2 57825007200 SCREEN,INLET 3-8 4422515180 PUMP,PRIMING 3-9 4762515120 COVER,DIAPHRAGM 3-10 44725108200 BULB,PRIMING 3-11 5492516520 WASHER,THRUST 3-12 53925120200 SWIVEL 3-13 48925100200 RING,STOP 3-14 ~ ~ ~ GASKET,PUMP 3-15 ~ ~ ~ DIAPHRAGM,PUMP 3-16 ~ ~ ~ GASKET,DIAPHRAGM 3-17 ~ ~ ~ DIAPHRAGM,METERING 3-18 51425100200 SCREW,THROTTLE SET 3-19 54425164200 STAY,ADJUST,CABLE 3-20 99101060013 NUT,6 3-21 61425137200 ADJUSTER,...
PARTS INFORMATION TBL-7800 CARBURETOR • FIGURE 3 0 ITEM PART NUMBER DESCRIPTION 3-0 4551600590 CARBURETOR SET 3-1 5752529290 BODY,PUMP 3-2 57825007200 SCREEN,INLET 3-8 4422515180 PUMP,PRIMING 3-9 4762515120 COVER,DIAPHRAGM 3-10 44725108200 BULB,PRIMING 3-11 5492516520 WASHER,THRUST 3-12 53925120200 SWIVEL 3-13 48925100200 RING,STOP 3-14 ~ ~ ~ GASKET,PUMP 3-15 ~ ~ ~ DIAPHRAGM,PUMP 3-16 ~ ~ ~ GASKET,DIAPHRAGM 3-17 ~ ~ ~ DIAPHRAGM,METERING 3-18 51425100200 SCREW,THROTTLE SET 3-19 54425164200 STAY,ADJUST,CABLE 3-20 99101060013 NUT,6 3-21 61425137200 ADJUSTER,...
Parts List
Page 8
PARTS INFORMATION TBL-7800 FUEL TANK & FRAME • FIGURE 4 ITEM PART NUMBER DESCRIPTION 4-1 0103190580 FAN CASE,E 4-2 0113190580 FAN CASE S 4-3 8143190520 SCREW,I,5x25 4-4 2703190520 PIPE,ELBOW 4-5 99967095010 O-RING,G-95 4-6 1371600520 BOLT,FAN CASE,LONG 4-7 99178050010 NUT,LOCK 5 4-8 0543190580 COVER,INTAKE 4-9 8143190520 SCREW,I,5x25 4-10 1983190580 CLAMP,CORD 4-11 8153190520 SCREW,J,5x14 4-12 2833190520 TUBE 4-15 1273190580 FAN 4-16 8163190520 SCREW,K,6x35 4-17 7381600520 COVER,MUFFLER 4-18 8143190520 SCREW,I,5x25 4-21...
PARTS INFORMATION TBL-7800 FUEL TANK & FRAME • FIGURE 4 ITEM PART NUMBER DESCRIPTION 4-1 0103190580 FAN CASE,E 4-2 0113190580 FAN CASE S 4-3 8143190520 SCREW,I,5x25 4-4 2703190520 PIPE,ELBOW 4-5 99967095010 O-RING,G-95 4-6 1371600520 BOLT,FAN CASE,LONG 4-7 99178050010 NUT,LOCK 5 4-8 0543190580 COVER,INTAKE 4-9 8143190520 SCREW,I,5x25 4-10 1983190580 CLAMP,CORD 4-11 8153190520 SCREW,J,5x14 4-12 2833190520 TUBE 4-15 1273190580 FAN 4-16 8163190520 SCREW,K,6x35 4-17 7381600520 COVER,MUFFLER 4-18 8143190520 SCREW,I,5x25 4-21...
Parts List
Page 10
...6 ITEM PART NUMBER DESCRIPTION 6-1 8713190690 THROTTLE LEVER ASSY,R 6-2 2483190620 GRIP,R 6-3 2623190680 GRIP,L 6-4 8063190620 SCREW,A,4x14 6-5 2633190620 THROTTLE LEVER 6-6 2493190620 LEVER 6-7 3393190620 SHAFT,LEVER 6-8 2403190620 WASHER 6-9 8443190620 SPECIAL WASHER 6-10 2403190520 WASHER 6-11 99354006002 RING,STOP 6-12 1621600520 SWITCH,STOP 6-13 2621600520 SPRING,STOP SWITCH 6-14 8073190620 SCREW,B,4x10 6-15 1731600580 CORD 6-16 1741600580 CORD 6-17 8853190680 WIRE,THROTTLE 6-18 1640709400 TUBE,7x940 6-19 4653190620 BOLT,WING 6-20 99153060013 NUT,CAP...
...6 ITEM PART NUMBER DESCRIPTION 6-1 8713190690 THROTTLE LEVER ASSY,R 6-2 2483190620 GRIP,R 6-3 2623190680 GRIP,L 6-4 8063190620 SCREW,A,4x14 6-5 2633190620 THROTTLE LEVER 6-6 2493190620 LEVER 6-7 3393190620 SHAFT,LEVER 6-8 2403190620 WASHER 6-9 8443190620 SPECIAL WASHER 6-10 2403190520 WASHER 6-11 99354006002 RING,STOP 6-12 1621600520 SWITCH,STOP 6-13 2621600520 SPRING,STOP SWITCH 6-14 8073190620 SCREW,B,4x10 6-15 1731600580 CORD 6-16 1741600580 CORD 6-17 8853190680 WIRE,THROTTLE 6-18 1640709400 TUBE,7x940 6-19 4653190620 BOLT,WING 6-20 99153060013 NUT,CAP...
Owner's Manual
Page 2
... failure, breakdown, or damage. If this happens, you should contact the dealer from which you are requested to read . Parts location 4 2. Warning labels on the machine 6 5. Symbols on the machine 6 4. Maintenance 32 10. Contents 1. CS' NOTE Used to label supplementary instructions designed to read all such instructions carefully and follow them without fail. Specifications 4 3. Storage 40 11. Troubleshooting guide 42...
... failure, breakdown, or damage. If this happens, you should contact the dealer from which you are requested to read . Parts location 4 2. Warning labels on the machine 6 5. Symbols on the machine 6 4. Maintenance 32 10. Contents 1. CS' NOTE Used to label supplementary instructions designed to read all such instructions carefully and follow them without fail. Specifications 4 3. Storage 40 11. Troubleshooting guide 42...
Owner's Manual
Page 4
... to change without notice. Shoulder Strap 3. Ignition Switch 15. Air Volume (w/o Pipe) cu. Air Velocity m/sec (mph) Durability Period hrs. Stop Switch (behind) 6. Air Cleaner 9 9. oz) Engine Type Piston Displacement cm3 (cu. m/min (cfm) Max. Parts location 1. "CAUTION" Label 11. oz/h) Average Air Volume (w/std Pipe) cu. rg) 3 T 6 5 English 1. Spark Plug Cap 4. Carrying handle / [TBL-7800R] 2. Frame 2. Engine Cover 16. Net 7. Recoil Starter 14. Choke Lever 8. Elbow of 12. m/min (cfm) Max. Throttle Lever 5. Fuel Tank 13...
... to change without notice. Shoulder Strap 3. Ignition Switch 15. Air Volume (w/o Pipe) cu. Air Velocity m/sec (mph) Durability Period hrs. Stop Switch (behind) 6. Air Cleaner 9 9. oz) Engine Type Piston Displacement cm3 (cu. m/min (cfm) Max. Parts location 1. "CAUTION" Label 11. oz/h) Average Air Volume (w/std Pipe) cu. rg) 3 T 6 5 English 1. Spark Plug Cap 4. Carrying handle / [TBL-7800R] 2. Frame 2. Engine Cover 16. Net 7. Recoil Starter 14. Choke Lever 8. Elbow of 12. m/min (cfm) Max. Throttle Lever 5. Fuel Tank 13...
Owner's Manual
Page 6
... the "MIX GASOLINE" Position: FUEL TANK CAP (b) The direction to close the choke Position: INTAKE CUP (c) The direction to order new labels and affix them in relief on the machine (1) Read owner's manual before operating this machine. (2) Wear head, eye and ear protection. (3) Handling this manual carefully and practice using the blower until you purchased the product to open the choke Position: INTAKE CUP IMPORTANT ENGINE INFORMATION TANAKA KOGYO CO...
... the "MIX GASOLINE" Position: FUEL TANK CAP (b) The direction to close the choke Position: INTAKE CUP (c) The direction to order new labels and affix them in relief on the machine (1) Read owner's manual before operating this machine. (2) Wear head, eye and ear protection. (3) Handling this manual carefully and practice using the blower until you purchased the product to open the choke Position: INTAKE CUP IMPORTANT ENGINE INFORMATION TANAKA KOGYO CO...
Owner's Manual
Page 10
... you feel discomfort, redness and swelling of your fingers or any one time. 3. Operate power blowers at all times, but do not squeeze the handles with exhaust fume inhalation, do the job. 10 Never use blower during rains. d) Maintain a firm grip at the lowest possible throttle speed to sound level and hours of serious or fatal injury, persons with some pacemakers...
... you feel discomfort, redness and swelling of your fingers or any one time. 3. Operate power blowers at all times, but do not squeeze the handles with exhaust fume inhalation, do the job. 10 Never use blower during rains. d) Maintain a firm grip at the lowest possible throttle speed to sound level and hours of serious or fatal injury, persons with some pacemakers...
Owner's Manual
Page 12
... safe operation 4. Also try to see if every part is in good order and is found in place. f) Move at least 10 ft. (3 meters) away from the fueling point before using. If any damage is securely tightened in the fuel line, the exhaust line, or the ignition wiring, do not use the blower until it has been repaired. 0 IMPORTANT Before starting the engine, inspect...
... safe operation 4. Also try to see if every part is in good order and is found in place. f) Move at least 10 ft. (3 meters) away from the fueling point before using. If any damage is securely tightened in the fuel line, the exhaust line, or the ignition wiring, do not use the blower until it has been repaired. 0 IMPORTANT Before starting the engine, inspect...
Owner's Manual
Page 14
... remove or cover all valuables that failing to surroundings. 3. Check the work area. d) Do not point the blower tube in possible serious bodily injury. a) Use rakes and brooms to the ground. AWARNING To reduce the risk of injury associated with thrown objects. Always disconnect the spark plug before performing maintenance or accessing movable parts. • USING THE PRODUCT 1. b) Use the full blower...
... remove or cover all valuables that failing to surroundings. 3. Check the work area. d) Do not point the blower tube in possible serious bodily injury. a) Use rakes and brooms to the ground. AWARNING To reduce the risk of injury associated with thrown objects. Always disconnect the spark plug before performing maintenance or accessing movable parts. • USING THE PRODUCT 1. b) Use the full blower...
Owner's Manual
Page 16
... metallic parts of hoses for use mister attachment when water is in this manual should be sure to maintain your product in proper working order, perform the maintenance and checking operations described in serious burns. 6. css English A 5. Never to an electrical shock. 5. After using power blowers instead of the engine or engine cover while the engine is in being subjected to touch the muffler, spark plug, other equipment, CLEAN...
... metallic parts of hoses for use mister attachment when water is in this manual should be sure to maintain your product in proper working order, perform the maintenance and checking operations described in serious burns. 6. css English A 5. Never to an electrical shock. 5. After using power blowers instead of the engine or engine cover while the engine is in being subjected to touch the muffler, spark plug, other equipment, CLEAN...
Owner's Manual
Page 22
Fuel • FUEL AWARNING )_) • Gasoline is not available, use an anti- If Tanaka two-cycle oil is very flammable. English 7. cooled 2-cycle engine use. (JASO FC GRADE OIL or ISO EGC GRADE) • Do not use BIA or TCW (2-stroke water-cooling type) mixed oil. • 11150/61 22 RECOMMENDED MIXING RATIO GASOLINE 50:OIL 1 (when using Tanaka two-cycle oil) 50:1 MIXING CHART GASOLINE gal. 1 234 5 2-CYCLE OIL fl.oz 2.6 5.2 7.8 10.4 13 GASOLINE...
Fuel • FUEL AWARNING )_) • Gasoline is not available, use an anti- If Tanaka two-cycle oil is very flammable. English 7. cooled 2-cycle engine use. (JASO FC GRADE OIL or ISO EGC GRADE) • Do not use BIA or TCW (2-stroke water-cooling type) mixed oil. • 11150/61 22 RECOMMENDED MIXING RATIO GASOLINE 50:OIL 1 (when using Tanaka two-cycle oil) 50:1 MIXING CHART GASOLINE gal. 1 234 5 2-CYCLE OIL fl.oz 2.6 5.2 7.8 10.4 13 GASOLINE...
Owner's Manual
Page 26
... fuel. 6. Also, be covered by the warranty. described therein, it may clog the carburetor and result in the instruction manual is not observed as to the internal engine parts very quickly. 2. Fuel FOR YOUR ENGINE LIFE, AVOID; 1. It can cause spark plug fouling, exhaust port blocking, or piston ring sticking. 4. activate the engine and empty the carburetor of quality assurance, read Tanaka Limited Warranty carefully. OIL FOR 4-CYCLE ENGINE USE...
... fuel. 6. Also, be covered by the warranty. described therein, it may clog the carburetor and result in the instruction manual is not observed as to the internal engine parts very quickly. 2. Fuel FOR YOUR ENGINE LIFE, AVOID; 1. It can cause spark plug fouling, exhaust port blocking, or piston ring sticking. 4. activate the engine and empty the carburetor of quality assurance, read Tanaka Limited Warranty carefully. OIL FOR 4-CYCLE ENGINE USE...
Owner's Manual
Page 28
... by overheating. 1. Set the throttle lever in the clear tube. (F7) 2. When the engine is cool, close the choke. (F7) NI (4) (2) F8 [TBL7800R] F9 [TBL78001 (1) '11"..44 (2) (3) (1) Choke Lever (2) Primer Bulb (3) OPEN (4) CLOSE 3. [TBL78001:1] Set the ignition switch to your working condition. • To fold the arm, reverse the order. (1) The First Position (2) The Second Position ■ STARTING ENGINE F7 O O O O IMPORTANT • Avoid operating the blower with your...
... by overheating. 1. Set the throttle lever in the clear tube. (F7) 2. When the engine is cool, close the choke. (F7) NI (4) (2) F8 [TBL7800R] F9 [TBL78001 (1) '11"..44 (2) (3) (1) Choke Lever (2) Primer Bulb (3) OPEN (4) CLOSE 3. [TBL78001:1] Set the ignition switch to your working condition. • To fold the arm, reverse the order. (1) The First Position (2) The Second Position ■ STARTING ENGINE F7 O O O O IMPORTANT • Avoid operating the blower with your...
Owner's Manual
Page 30
... off sparks until the engine stops. (F12) (1) Stop Switch [TBL7800R] • Move the throttle lever to the idling position and set for a minute to the idling position and press the stop switch (red button). M NOTE When the engine fails to start after several attempts due to the stop position, close the choke lever and stop when setting the ignition switch to overchoking, open the choke and repeat pulling the rope. ■ ADJUSTING IDLE SPEED (F11...
... off sparks until the engine stops. (F12) (1) Stop Switch [TBL7800R] • Move the throttle lever to the idling position and set for a minute to the idling position and press the stop switch (red button). M NOTE When the engine fails to start after several attempts due to the stop position, close the choke lever and stop when setting the ignition switch to overchoking, open the choke and repeat pulling the rope. ■ ADJUSTING IDLE SPEED (F11...
Owner's Manual
Page 32
... clean a paper filter by any service to the blower. System/Compornent Air Filter Fuel Leaks Fuel Filter Fuel Line Spark Plug Muffler Muffler Spark Arrester Cooling System Screws/Nuts/Bolts Cylinder Exhaust Port English 9. A clogged air filter may result in a personal injury. ■ AIR CLEANER • Never operate the blower without an air filter or with or against another object. The filter may be damaged and resultant dust contamination can diminish engine performance. 32 Maintenance Maintenance, replacement, or repair of the emission control...
... clean a paper filter by any service to the blower. System/Compornent Air Filter Fuel Leaks Fuel Filter Fuel Line Spark Plug Muffler Muffler Spark Arrester Cooling System Screws/Nuts/Bolts Cylinder Exhaust Port English 9. A clogged air filter may result in a personal injury. ■ AIR CLEANER • Never operate the blower without an air filter or with or against another object. The filter may be damaged and resultant dust contamination can diminish engine performance. 32 Maintenance Maintenance, replacement, or repair of the emission control...
Owner's Manual
Page 34
... the filter assembly from the fuel pipe and unhook the retainer to remove any excess oil. Clean the components with gasoline. (1) Screen (2) Element (3) Holder (4) Retainer • SPARK PLUG • The spark plug may cause poor acceleration of the fueling port using a small wire hook. REPLACEMENT PLUG IS A NGK CMR7H OR CHAMPION RZ7C. F15 (1) Vo0 . (2) English 9. The spark gap should be taken out of the engine. Then remove a air filter mounted inside the air cleaner cover. (1) Knob Bolt (2) Air filter 2. Remove...
... the filter assembly from the fuel pipe and unhook the retainer to remove any excess oil. Clean the components with gasoline. (1) Screen (2) Element (3) Holder (4) Retainer • SPARK PLUG • The spark plug may cause poor acceleration of the fueling port using a small wire hook. REPLACEMENT PLUG IS A NGK CMR7H OR CHAMPION RZ7C. F15 (1) Vo0 . (2) English 9. The spark gap should be taken out of the engine. Then remove a air filter mounted inside the air cleaner cover. (1) Knob Bolt (2) Air filter 2. Remove...
Owner's Manual
Page 36
... time. 2. F18 r O F19 (1) 0 ( ) 36 English 9. If any sign of the California Pulic Resources Code) to equip a spark arrester when a gas powered tool is finger tight, then tighten it is used in the engine becoming overheated and damaged. • To install the spark plug, first turn the plug until it a quarter turn more with a wire brush. Wipe away any forest covered, bush covered, or grass covered unimproved land. Periodically inspect and clean...
... time. 2. F18 r O F19 (1) 0 ( ) 36 English 9. If any sign of the California Pulic Resources Code) to equip a spark arrester when a gas powered tool is finger tight, then tighten it is used in the engine becoming overheated and damaged. • To install the spark plug, first turn the plug until it a quarter turn more with a wire brush. Wipe away any forest covered, bush covered, or grass covered unimproved land. Periodically inspect and clean...
Owner's Manual
Page 38
... as close as possible. (1) Ring Maintenance (1) Three Bolts (2) Spark Arrester I AIR INLET NET 0 IMPORTANT • Blowing air is out of standard or when installing the coil or rotor, adjust the air gap between the ignition coil and the iron core of the rotor. Follow the instructions below to remove any damage. • IGNITION COIL AIR GAP INSPECTION • If the gap is taken in from any...
... as close as possible. (1) Ring Maintenance (1) Three Bolts (2) Spark Arrester I AIR INLET NET 0 IMPORTANT • Blowing air is out of standard or when installing the coil or rotor, adjust the air gap between the ignition coil and the iron core of the rotor. Follow the instructions below to remove any damage. • IGNITION COIL AIR GAP INSPECTION • If the gap is taken in from any...
Owner's Manual
Page 40
... works as a stopper. Crank the engine several time and install the spark plug. 3. Storage BEFORE STORING THE BLOWER: 1. Drain a fuel tank and push the primer bulb until it becomes empty of fuel. 2 .Remove the spark plug and drop a spoonful of children. 40 Store unit in injury to the operator and/or damage to the unit. 0 IMPORTANT Do not apply liquid type screw lock glue on plastics and end up...
... works as a stopper. Crank the engine several time and install the spark plug. 3. Storage BEFORE STORING THE BLOWER: 1. Drain a fuel tank and push the primer bulb until it becomes empty of fuel. 2 .Remove the spark plug and drop a spoonful of children. 40 Store unit in injury to the operator and/or damage to the unit. 0 IMPORTANT Do not apply liquid type screw lock glue on plastics and end up...