Parts List
Page 1
Tier II Certified! Illustrated Parts Manual Model Number: PF-4000/4210 UTILITY / SCOOTER ENGINE P/N 30082 Rev 002 Date 9-8-03 C.A.R.B. Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com
Tier II Certified! Illustrated Parts Manual Model Number: PF-4000/4210 UTILITY / SCOOTER ENGINE P/N 30082 Rev 002 Date 9-8-03 C.A.R.B. Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com
Parts List
Page 2
PARTS INFORMATION PF- 4000 CYLINDER, PISTON, IGNITION • FIGURE 1 ITEM PART NUMBER DESCRIPTION 1-5 25504200200 COVER,SPARK PLUG,RUBBER 1-6 15711666900 CAP,SPARK PLUG ASS'Y 1-8 01804075200 PLUG,SPARK 1-11 0010440590 SET,CYLINDER 1-12 99461050204 BOLT,HEX,HOLE,5X20,S 1-14 0170440020 GASKET,CYLINDER 1-15 04104050200 RING,PISTON 1-16 0300440090 SET,PISTON 1-17 0370100020 PIN,PISTON 1-18 03905004200 CIRCLIP,PISTON PIN 1-21 0460440080 CRANKSHAFT...
PARTS INFORMATION PF- 4000 CYLINDER, PISTON, IGNITION • FIGURE 1 ITEM PART NUMBER DESCRIPTION 1-5 25504200200 COVER,SPARK PLUG,RUBBER 1-6 15711666900 CAP,SPARK PLUG ASS'Y 1-8 01804075200 PLUG,SPARK 1-11 0010440590 SET,CYLINDER 1-12 99461050204 BOLT,HEX,HOLE,5X20,S 1-14 0170440020 GASKET,CYLINDER 1-15 04104050200 RING,PISTON 1-16 0300440090 SET,PISTON 1-17 0370100020 PIN,PISTON 1-18 03905004200 CIRCLIP,PISTON PIN 1-21 0460440080 CRANKSHAFT...
Parts List
Page 3
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 www.tanakapowerequipment.com Page 2 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 www.tanakapowerequipment.com Page 2 custsvc@tanaka-ism.com
Parts List
Page 4
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 ITEM PART NUMBER DESCRIPTION 2-9 99463050204 BOLT, HEX 5X20 2-19 7880162V20 PAWL,STARTER 2-20 99355050000 RING,STOP,5 2-23 99111100013 NUT,10 2-24 7900162V200 SPRING,PAWL,STARTER 2-25 7980422090 PAWL,STARTER ASS'Y 2-26 0720440090 CASE,CRANK 2-26 0720440091 CASE,CRANK 2-27 0900440020 GASKET,CRANKCASE 2-28 99966152511 SEAL,OIL,#VE15X25X7 2-29 99961620200 BEARING,BALL,#6202...
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 ITEM PART NUMBER DESCRIPTION 2-9 99463050204 BOLT, HEX 5X20 2-19 7880162V20 PAWL,STARTER 2-20 99355050000 RING,STOP,5 2-23 99111100013 NUT,10 2-24 7900162V200 SPRING,PAWL,STARTER 2-25 7980422090 PAWL,STARTER ASS'Y 2-26 0720440090 CASE,CRANK 2-26 0720440091 CASE,CRANK 2-27 0900440020 GASKET,CRANKCASE 2-28 99966152511 SEAL,OIL,#VE15X25X7 2-29 99961620200 BEARING,BALL,#6202...
Parts List
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PARTS INFORMATION PF- 4000 MUFFLER, MUFFLER COVER • FIGURE 3 Click on the pipe for more information !! 86 ITEM PART NUMBER DESCRIPTION 3-1 7380440A21 PROTECTOR,MUFFLER 3-3 99461050124 BOLT,HEX,5X12S 3-4 99461050164 BOLT,HEX,5X16,S 3-5 99053060653 SCREW,HEX,6X65 3-6 99201060011 WASHER,6 3-7 7040440090 SET,MUFFLER 3-8 99201050061 WASHER,5 3-8 99201050061 WASHER,5 3-10 7210440020 PIPE,TAIL 3-11 99434040081 SCREW,4X8/S 3-13 7320440020 ARRESTER,SPARK 3-14 73704230200 GASKET,MUFFLER 3-16...
PARTS INFORMATION PF- 4000 MUFFLER, MUFFLER COVER • FIGURE 3 Click on the pipe for more information !! 86 ITEM PART NUMBER DESCRIPTION 3-1 7380440A21 PROTECTOR,MUFFLER 3-3 99461050124 BOLT,HEX,5X12S 3-4 99461050164 BOLT,HEX,5X16,S 3-5 99053060653 SCREW,HEX,6X65 3-6 99201060011 WASHER,6 3-7 7040440090 SET,MUFFLER 3-8 99201050061 WASHER,5 3-8 99201050061 WASHER,5 3-10 7210440020 PIPE,TAIL 3-11 99434040081 SCREW,4X8/S 3-13 7320440020 ARRESTER,SPARK 3-14 73704230200 GASKET,MUFFLER 3-16...
Parts List
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PARTS INFORMATION PF- 4000 FUEL SYSTEM, AIR FILTER • FIGURE 4 ITEM PART NUMBER DESCRIPTION 4-31 4030430020 GASKET,INLET MANIFOLD 4-32 4040430090 SET,CARB INSULATOR 4-33 4020430020 GASKET,CARBURETOR 4-34 4530637C200 COLLAR 4-35 4700138020 COLLAR,CLEANER 4-36 4230138082 BODY,CLEANER 4-37 5280138021 VALVE,CHOKE 4-38 47601700200 BOARD,BLOW OVER CHECK 4-39 4460138020 ELEMENT,CLEANER 4-40 99204080030 WASHER,8 4-41 4520138091 COVER,CLEANER...
PARTS INFORMATION PF- 4000 FUEL SYSTEM, AIR FILTER • FIGURE 4 ITEM PART NUMBER DESCRIPTION 4-31 4030430020 GASKET,INLET MANIFOLD 4-32 4040430090 SET,CARB INSULATOR 4-33 4020430020 GASKET,CARBURETOR 4-34 4530637C200 COLLAR 4-35 4700138020 COLLAR,CLEANER 4-36 4230138082 BODY,CLEANER 4-37 5280138021 VALVE,CHOKE 4-38 47601700200 BOARD,BLOW OVER CHECK 4-39 4460138020 ELEMENT,CLEANER 4-40 99204080030 WASHER,8 4-41 4520138091 COVER,CLEANER...
Parts List
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PARTS INFORMATION PF- 4000 CARBURETOR • FIGURE 6 ITEM PART NUMBER DESCRIPTION 6-0 4550440090 SET,CARBURETOR 6-1 51425100200 SCREW,THROTTLE SET 6-4 54425164200 STAY,ADJUST,CABLE 6-5 53925120200 SWIVEL 6-6 5492516520 WASHER,THRUST 6-7 48925100200 RING,STOP 6-9 61425137200 ADJUSTER,CABLE 6-10 55025100200 O-RING 6-11 5992001W44 JET,MAIN,LONG,#44 6-12 99101060013 NUT,6 6-13 ~ ~ ~ GASKET,PUMP 6-14 ~ ~ ~ DIAPHRAGM,PUMP 6-17 57825007200 SCREEN,INLET 6-18 5752515380 BODY,PUMP 6-19 ~ ~ ~ GASKET,DIAPHRAGM 6-20 ~ ~ ~ DIAPHRAGM...
PARTS INFORMATION PF- 4000 CARBURETOR • FIGURE 6 ITEM PART NUMBER DESCRIPTION 6-0 4550440090 SET,CARBURETOR 6-1 51425100200 SCREW,THROTTLE SET 6-4 54425164200 STAY,ADJUST,CABLE 6-5 53925120200 SWIVEL 6-6 5492516520 WASHER,THRUST 6-7 48925100200 RING,STOP 6-9 61425137200 ADJUSTER,CABLE 6-10 55025100200 O-RING 6-11 5992001W44 JET,MAIN,LONG,#44 6-12 99101060013 NUT,6 6-13 ~ ~ ~ GASKET,PUMP 6-14 ~ ~ ~ DIAPHRAGM,PUMP 6-17 57825007200 SCREEN,INLET 6-18 5752515380 BODY,PUMP 6-19 ~ ~ ~ GASKET,DIAPHRAGM 6-20 ~ ~ ~ DIAPHRAGM...
Owner's Manual
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Owner's Manual PF-4000, PF-4010, PF-4210 MULTI-PURPOSE ENGINE Date 09-26-01 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 WWW.TANAKA-USA.COM custsvc@tanaka-ism.com
Owner's Manual PF-4000, PF-4010, PF-4210 MULTI-PURPOSE ENGINE Date 09-26-01 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 WWW.TANAKA-USA.COM custsvc@tanaka-ism.com
Owner's Manual
Page 2
... unit carefully and store it powers. Careless or improper use . CAUTION! PF-4000, PF-4010, PF-4210 Owner's Manual WARNING The engine exhaust from water heaters, electric motors or switches, furnaces, etc. • Disconnect the spark plug before performing maintenance except for carburetor adjustments. • Keep others away when making carburetor adjustments. • Use only genuine replacement parts as recommended by the following safety precautions and warnings for...
... unit carefully and store it powers. Careless or improper use . CAUTION! PF-4000, PF-4010, PF-4210 Owner's Manual WARNING The engine exhaust from water heaters, electric motors or switches, furnaces, etc. • Disconnect the spark plug before performing maintenance except for carburetor adjustments. • Keep others away when making carburetor adjustments. • Use only genuine replacement parts as recommended by the following safety precautions and warnings for...
Owner's Manual
Page 3
...; Use Tanaka two-cycle oil or a quality two-cycle oil at least 3 m (10 ft.) from 2 to RUN position (open the fuel tank, when removing cap, so that no dirt falls into the tank. Fueling WARNING! • Always shut off the engine before starting. When you hear the engine want to start, return choke lever to 5. Operating procedures PF-4000, PF-4010, PF-4210 Owner's Manual...
...; Use Tanaka two-cycle oil or a quality two-cycle oil at least 3 m (10 ft.) from 2 to RUN position (open the fuel tank, when removing cap, so that no dirt falls into the tank. Fueling WARNING! • Always shut off the engine before starting. When you hear the engine want to start, return choke lever to 5. Operating procedures PF-4000, PF-4010, PF-4210 Owner's Manual...
Owner's Manual
Page 4
... (1). A damaged filter must always be replaced with air. NOTE! Air filter (Fig. 3-2) The air filter must regularly be replaced. If adjustment is basically adjusted. Check that the filter is mixed with a new one adjustment possibility: T = Idle speed adjustment screw. Rinse it must be cleaned completely. In the carburetor, fuel is dry before reassembly. Maintenance PF-4000, PF-4010, PF-4210 Owner's Manual MAINTENANCE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES...
... (1). A damaged filter must always be replaced with air. NOTE! Air filter (Fig. 3-2) The air filter must regularly be replaced. If adjustment is basically adjusted. Check that the filter is mixed with a new one adjustment possibility: T = Idle speed adjustment screw. Rinse it must be cleaned completely. In the carburetor, fuel is dry before reassembly. Maintenance PF-4000, PF-4010, PF-4210 Owner's Manual MAINTENANCE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES...
Owner's Manual
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...head to start or runs poorly at idling speed, always check the spark plug first. Replace filter if it . PF-4000, PF-4010, PF-4210 Owner's Manual Fuel Filter (Fig. 3-2B) Drain all fuel from fuel tank and pull fuel filter line from use the same type of dust, dirt and oil ...Remove the muffler and clean excess carbon from the exhaust port or muffler inlet every 100 hours of holder assembly. In some areas, local law requires using a resistor spark plug to be replaced after about 100 operation hours or earlier if the electrode is influenced by: • An incorrect carburetor setting...
...head to start or runs poorly at idling speed, always check the spark plug first. Replace filter if it . PF-4000, PF-4010, PF-4210 Owner's Manual Fuel Filter (Fig. 3-2B) Drain all fuel from fuel tank and pull fuel filter line from use the same type of dust, dirt and oil ...Remove the muffler and clean excess carbon from the exhaust port or muffler inlet every 100 hours of holder assembly. In some areas, local law requires using a resistor spark plug to be replaced after about 100 operation hours or earlier if the electrode is influenced by: • An incorrect carburetor setting...
Owner's Manual
Page 7
... THE REQUIRED MAINTENANCE LISTED IN YOUR OWNER'S MANUAL. WHERE A WARRANTABLE CONDITION EXISTS, TANAKA KOGYO CO., LTD. IF ANY EMISSION RELATED PART ON YOUR ENGINE IS DEFECTIVE, THE PART WILL BE REPAIRED OR REPLACED BY TANAKA KOGYO CO., LTD. RECOMMENDS THAT YOU RETAIN ALL RECEIPTS COVERING MAINTENANCE ON YOUR SMALL OFF ROAD ENGINE, BUT TANAKA KOGYO CO., LTD. SERVICE CENTER AS SOON AS A PROBLEM EXISTS...
... THE REQUIRED MAINTENANCE LISTED IN YOUR OWNER'S MANUAL. WHERE A WARRANTABLE CONDITION EXISTS, TANAKA KOGYO CO., LTD. IF ANY EMISSION RELATED PART ON YOUR ENGINE IS DEFECTIVE, THE PART WILL BE REPAIRED OR REPLACED BY TANAKA KOGYO CO., LTD. RECOMMENDS THAT YOU RETAIN ALL RECEIPTS COVERING MAINTENANCE ON YOUR SMALL OFF ROAD ENGINE, BUT TANAKA KOGYO CO., LTD. SERVICE CENTER AS SOON AS A PROBLEM EXISTS...