Brochure
Page 2
... all times • Double wall heat exchanger - OPERATING PRESSURE WATER HEATER INFORMATION HEIGHT (INCHES) DIAMETER (INCHES) APPROX. SOLPAK™ ACTIVE SOLAR WATER HEATING PACKAGE SYSTEM Available in 80 and 119 Gallon Capacities 6-Year Limited Tank Warranty* 10-Year Limited Collector Warranty** 2-Year Limited Pump and Control Warranty** The System • Closed loop glycol design • Single and double collector systems • Included: Solaraide™ HE tank, collectors, controller, adjustable pump, mixing valve, glycol solution, thermal expansion tank (for...
... all times • Double wall heat exchanger - OPERATING PRESSURE WATER HEATER INFORMATION HEIGHT (INCHES) DIAMETER (INCHES) APPROX. SOLPAK™ ACTIVE SOLAR WATER HEATING PACKAGE SYSTEM Available in 80 and 119 Gallon Capacities 6-Year Limited Tank Warranty* 10-Year Limited Collector Warranty** 2-Year Limited Pump and Control Warranty** The System • Closed loop glycol design • Single and double collector systems • Included: Solaraide™ HE tank, collectors, controller, adjustable pump, mixing valve, glycol solution, thermal expansion tank (for...
Brochure
Page 3
...; 75 Gallon capacity • 75.1 BTU input per hour (natural gas) • Double wall heat exchanger - OPERATING PRESSURE WATER HEATER INFORMATION HEIGHT (INCHES) DIAMETER (INCHES) APPROX. tion, thermal expansion tank (for glycol loop) • Sold separately: 18 AGW sensor wire, tilt mount kits (consult factory for mounting options) • OG-300 Certification by SRCC *See Residential Warranty Certificate for complete information. **See SolPak Warranty Certificate for high demand...
...; 75 Gallon capacity • 75.1 BTU input per hour (natural gas) • Double wall heat exchanger - OPERATING PRESSURE WATER HEATER INFORMATION HEIGHT (INCHES) DIAMETER (INCHES) APPROX. tion, thermal expansion tank (for glycol loop) • Sold separately: 18 AGW sensor wire, tilt mount kits (consult factory for mounting options) • OG-300 Certification by SRCC *See Residential Warranty Certificate for complete information. **See SolPak Warranty Certificate for high demand...
Brochure
Page 4
... and Control Warranty** The System • Open loop design • Not suitable for freezing climates • Single and double collector systems • Included: Solaraide™ storage tank, collectors, controller, multi-speed pump, mixing valve, freeze protection value, air release valve, check valve • Sold separately: 18 AGW sensor wire, tilt mount kits (consult factory for complete system information. SYSTEM INFORMATION STORAGE CAPACITY (US GAL) SYSTEM MODEL NUMBER SOLAR ENERGY FACTOR* NUMBER...
... and Control Warranty** The System • Open loop design • Not suitable for freezing climates • Single and double collector systems • Included: Solaraide™ storage tank, collectors, controller, multi-speed pump, mixing valve, freeze protection value, air release valve, check valve • Sold separately: 18 AGW sensor wire, tilt mount kits (consult factory for complete system information. SYSTEM INFORMATION STORAGE CAPACITY (US GAL) SYSTEM MODEL NUMBER SOLAR ENERGY FACTOR* NUMBER...
Brochure
Page 5
... and easy to install • Electrical element backup heating source The Pump Controller • Combines a variable speed solar temperature control, collector circulator, storage tank circulator and heat exchanger in 85 and 105 Gallon Capacities Lifetime Limited Tank Warranty* 10-Year Limited Collector Warranty** 5-Year Limited Tank Parts Warranty* 2-Year Pump Controller Warranty** The System • Closed loop glycol system • Double collector systems • Included: Marathon tank, collectors, pump controller, mixing valve, glycol solution (3 gallons), thermal expansion tank (for...
... and easy to install • Electrical element backup heating source The Pump Controller • Combines a variable speed solar temperature control, collector circulator, storage tank circulator and heat exchanger in 85 and 105 Gallon Capacities Lifetime Limited Tank Warranty* 10-Year Limited Collector Warranty** 5-Year Limited Tank Parts Warranty* 2-Year Pump Controller Warranty** The System • Closed loop glycol system • Double collector systems • Included: Marathon tank, collectors, pump controller, mixing valve, glycol solution (3 gallons), thermal expansion tank (for...
Brochure
Page 6
... 236 LBS. 641 LBS. 402 LBS. 1,079 LBS. *As rated by SRCC • Flat plate design *See Residential Warranty Certificate for faster heat transfer • OG-100 certified by the Solar Rating & Certification Corporation (SRCC) 1 Thermosiphon Heat Exchanger Tank 2 Collector 3 Thermal Expansion Tank 4 Existing or Backup Water Heater (Not Included) 1 2 Heated Potable Water 3 4 Potable Water Supply Heated Potable Water BACKUP ELEMENT SPECIFICATIONS 2.4kw, 240V 2.4kw, 240V SYSTEM (IN INCHES) LENGTH...
... 236 LBS. 641 LBS. 402 LBS. 1,079 LBS. *As rated by SRCC • Flat plate design *See Residential Warranty Certificate for faster heat transfer • OG-100 certified by the Solar Rating & Certification Corporation (SRCC) 1 Thermosiphon Heat Exchanger Tank 2 Collector 3 Thermal Expansion Tank 4 Existing or Backup Water Heater (Not Included) 1 2 Heated Potable Water 3 4 Potable Water Supply Heated Potable Water BACKUP ELEMENT SPECIFICATIONS 2.4kw, 240V 2.4kw, 240V SYSTEM (IN INCHES) LENGTH...
Installation Guide
Page 1
... Valve Assembly Legend Pressure Relief Valve Circulation Pump Shut-off Valve Check Valve Union Gas Pipe Cold Water Pipe Hot Water Pipe Return Circulation Line This drawing is great enough, the tankless unit will be done in U.S.A 06/10 Form No. Consult with all local building codes. It is not to be connected to a professionally engineered project drawing. Printed in accordance with local building officials prior to the tankless Use and Care manual for installation instructions...
... Valve Assembly Legend Pressure Relief Valve Circulation Pump Shut-off Valve Check Valve Union Gas Pipe Cold Water Pipe Hot Water Pipe Return Circulation Line This drawing is great enough, the tankless unit will be done in U.S.A 06/10 Form No. Consult with all local building codes. It is not to be connected to a professionally engineered project drawing. Printed in accordance with local building officials prior to the tankless Use and Care manual for installation instructions...
Use and Care Manual
Page 3
... General 9 4) Installation Requirements Specific 10 5) Start Up Procedures . . . . . 20 6) Three Modes of System Operation 21 7) Isolating the Major Components and Shut Down Procedures . 23 8) Summer Vacation Recommendations . . . . 23 9) Maintenance and Troubleshooting . . . . 24-25 10) Solaray System Component Parts 26-27 Figures 28-31 If You Need Service 32 FOR YOUR RECORDS Write the model and serial numbers here: Model Number of Solar System Tank Serial Number of Solar System Tank Model Number...
... General 9 4) Installation Requirements Specific 10 5) Start Up Procedures . . . . . 20 6) Three Modes of System Operation 21 7) Isolating the Major Components and Shut Down Procedures . 23 8) Summer Vacation Recommendations . . . . 23 9) Maintenance and Troubleshooting . . . . 24-25 10) Solaray System Component Parts 26-27 Figures 28-31 If You Need Service 32 FOR YOUR RECORDS Write the model and serial numbers here: Model Number of Solar System Tank Serial Number of Solar System Tank Model Number...
Use and Care Manual
Page 4
... the hot water you will help preserve precious natural resources by using the backup heating element on the system. ! Installation, troubleshooting, and maintenance must be generated to keep the water hot throughout the rest of Florida. Please read it carefully when the installation is complete, and review it will need for service, which you will help maintain the water temperature throughout the day and night. The solar energy system...
... the hot water you will help preserve precious natural resources by using the backup heating element on the system. ! Installation, troubleshooting, and maintenance must be generated to keep the water hot throughout the rest of Florida. Please read it carefully when the installation is complete, and review it will need for service, which you will help maintain the water temperature throughout the day and night. The solar energy system...
Use and Care Manual
Page 5
.... DANGER HOT BURN Time/Temperature Relationship in branch water lines. Use extreme care when opening relief valves, charging closed loop, and filling storage tank. DANGER! ESE Reset button ESE TR TR Thermostat dial pointer Thermostat protective cover 150°F 90°F (66°C) (32°C) 125°F (52°C) TURN OFF POWER BEFORE SERVICING This thermostat controls the water heater's heating element only. (A separate thermostat should be regulated by mixing hot and cold water in Scalds Temperature Time To Produce...
.... DANGER HOT BURN Time/Temperature Relationship in branch water lines. Use extreme care when opening relief valves, charging closed loop, and filling storage tank. DANGER! ESE Reset button ESE TR TR Thermostat dial pointer Thermostat protective cover 150°F 90°F (66°C) (32°C) 125°F (52°C) TURN OFF POWER BEFORE SERVICING This thermostat controls the water heater's heating element only. (A separate thermostat should be regulated by mixing hot and cold water in Scalds Temperature Time To Produce...
Use and Care Manual
Page 6
... specifically recommended in this appliance only for acceptable bracing procedures. Pay particular attention to install or operate this Safety Information carefully. All other servicing should be referred to repair or replace any questions, STOP, and get help from : Office of your water heater unless it off . ● Read this manual entirely before attempting to the Safety Instructions. READ ALL INSTRUCTIONS BEFORE USING...
... specifically recommended in this appliance only for acceptable bracing procedures. Pay particular attention to install or operate this Safety Information carefully. All other servicing should be referred to repair or replace any questions, STOP, and get help from : Office of your water heater unless it off . ● Read this manual entirely before attempting to the Safety Instructions. READ ALL INSTRUCTIONS BEFORE USING...
Use and Care Manual
Page 7
... can void the manufacturer's warranty for specific component parts. Proper application and maintenance of these components and system permutations. This system is to say thank you with SRCC Standard OG-300 and all of the HTF can reduce performance in your solar system. This manual covers installations utilizing two solar collectors with conventional water heating and, very importantly, lower your solar water heating system to reduce...
... can void the manufacturer's warranty for specific component parts. Proper application and maintenance of these components and system permutations. This system is to say thank you with SRCC Standard OG-300 and all of the HTF can reduce performance in your solar system. This manual covers installations utilizing two solar collectors with conventional water heating and, very importantly, lower your solar water heating system to reduce...
Use and Care Manual
Page 17
... of future repair or replacement. In plumbing the solar storage tank and expansion tank make the connections with brass union connections for exterior use of galvanized fittings or nipples, di-electric unions, CPVC, PVC or other key components. On sunny days system temperatures may require future service or maintenance make sure that all items listed as (No.##) through March. The expansion tank shall have a minimum 60 PSIG working pressure and...
... of future repair or replacement. In plumbing the solar storage tank and expansion tank make the connections with brass union connections for exterior use of galvanized fittings or nipples, di-electric unions, CPVC, PVC or other key components. On sunny days system temperatures may require future service or maintenance make sure that all items listed as (No.##) through March. The expansion tank shall have a minimum 60 PSIG working pressure and...
Use and Care Manual
Page 18
... fiberglass insulation batting and close the access cover. Make sure the water heater circuit breaker is off until the solar storage tank is filled, inspect all the air has been purged from the solar collector glycol loop. We recommend the use of heat transfer fluid (HTF) and distilled or deionized water. Begin by setting the manual switch within the controller to make the 230 volt electrical connection to the upper isolation/drain valve...
... fiberglass insulation batting and close the access cover. Make sure the water heater circuit breaker is off until the solar storage tank is filled, inspect all the air has been purged from the solar collector glycol loop. We recommend the use of heat transfer fluid (HTF) and distilled or deionized water. Begin by setting the manual switch within the controller to make the 230 volt electrical connection to the upper isolation/drain valve...
Use and Care Manual
Page 19
... Collector Loop Fluid Capacity In Gallons* Open the upper drain valve and allow the pressure from the empty/return bucket to the lower isolation/drain valve (No. 6). Quickly switch the hose from the expansion tank to push the water in collector loop pressure, contact your installation contractor immediately for your solar contractor if the charged collector loop pressure exceeds this threshold. Your solar water heating system must be charged and...
... Collector Loop Fluid Capacity In Gallons* Open the upper drain valve and allow the pressure from the empty/return bucket to the lower isolation/drain valve (No. 6). Quickly switch the hose from the expansion tank to push the water in collector loop pressure, contact your installation contractor immediately for your solar contractor if the charged collector loop pressure exceeds this threshold. Your solar water heating system must be charged and...
Use and Care Manual
Page 21
.... 6 and 8). If a water heater time switch has been installed, set point, the heating element will come on utility power during inclement weather. 6.4 100% Solar Operation Follow the instructions for automatic operation. The three way valve above the heaters (Nos. 24 and 25) must be in the horizontal position. If you have a water heater timer, you may preset the timer to your electric or gas water heater adding solar energy when and...
.... 6 and 8). If a water heater time switch has been installed, set point, the heating element will come on utility power during inclement weather. 6.4 100% Solar Operation Follow the instructions for automatic operation. The three way valve above the heaters (Nos. 24 and 25) must be in the horizontal position. If you have a water heater timer, you may preset the timer to your electric or gas water heater adding solar energy when and...
Use and Care Manual
Page 23
.... By shutting a single valve you return home contact your service contractor to the atmosphere at night, preventing the system from the solar storage tank by setting the controller to the "on" position. Turn the circulating pump off by closing isolation ball valves (Nos. 6 and 8). Section 8: Summer Vacation Recommendations and Procedures 8) SUMMER VACATION RECOMMENDATIONS AND PROCEDURES Solar water heating systems can build up water heater. BE CAREFUL...
.... By shutting a single valve you return home contact your service contractor to the atmosphere at night, preventing the system from the solar storage tank by setting the controller to the "on" position. Turn the circulating pump off by closing isolation ball valves (Nos. 6 and 8). Section 8: Summer Vacation Recommendations and Procedures 8) SUMMER VACATION RECOMMENDATIONS AND PROCEDURES Solar water heating systems can build up water heater. BE CAREFUL...
Use and Care Manual
Page 24
... will reduce the likelihood of thermal performance. 9.5 Check the exterior pipe insulation annually and patch or repair any other gas or electric water heater, will begin to eat away at which the anode rod is consumed. At a certain point in your water, flush the tank on the heating element. In general, the higher the average system temperature the faster the rate of water before flushing. Repaint as necessary. 9.6 In...
... will reduce the likelihood of thermal performance. 9.5 Check the exterior pipe insulation annually and patch or repair any other gas or electric water heater, will begin to eat away at which the anode rod is consumed. At a certain point in your water, flush the tank on the heating element. In general, the higher the average system temperature the faster the rate of water before flushing. Repaint as necessary. 9.6 In...
Use and Care Manual
Page 25
... the circuit breaker has been turned off, remove the access plate on the storage tank or water heater and depress the red reset button on the thermostat. If you find a defective sensor replace it clicks when depressed the heating element should be cleaned or replaced. Check the line thermometers (No. 22) in the collector loop piping to be reset. Contact your installation contractor for service. In two tank systems the conventional electric water heater will be...
... the circuit breaker has been turned off, remove the access plate on the storage tank or water heater and depress the red reset button on the thermostat. If you find a defective sensor replace it clicks when depressed the heating element should be cleaned or replaced. Check the line thermometers (No. 22) in the collector loop piping to be reset. Contact your installation contractor for service. In two tank systems the conventional electric water heater will be...
Use and Care Manual
Page 26
... heats and cools. (Provided) 12) Mixing Valve: Automatically blends hot water from the solar storage tank. (Provided) 9) Pressure Relief Valve: Will release glycol loop HTF at preset temperature differentials. (Provided) 3) Tank Sensor: Wired to drain the HTF from the pressurized city cold water supply line. (Not Provided) 10) Pressure Gauge: Indicates pressure in conjunction with incoming city cold water to an acceptable set to be set point. Anode rods have a finite life and require periodic replacement depending...
... heats and cools. (Provided) 12) Mixing Valve: Automatically blends hot water from the solar storage tank. (Provided) 9) Pressure Relief Valve: Will release glycol loop HTF at preset temperature differentials. (Provided) 3) Tank Sensor: Wired to drain the HTF from the pressurized city cold water supply line. (Not Provided) 10) Pressure Gauge: Indicates pressure in conjunction with incoming city cold water to an acceptable set to be set point. Anode rods have a finite life and require periodic replacement depending...
Use and Care Manual
Page 27
... automatically or manually turn the auxiliary heating element in the solar storage tank on and off. (Not Provided) 27) Temperature and Pressure Relief Valve: See No. 13 above. (Provided) 28) Anode Rod: See No. 14 above. (Provided) 29) Cold Water Dip Tube: See No. 15 above. (Provided) 30) Drain Valve: See No. 18 above. (Provided) 31) Thermal Well: Not pictured. (Two thermal wells provided) 24) Three Way Ball Valve: Used in conjunction...
... automatically or manually turn the auxiliary heating element in the solar storage tank on and off. (Not Provided) 27) Temperature and Pressure Relief Valve: See No. 13 above. (Provided) 28) Anode Rod: See No. 14 above. (Provided) 29) Cold Water Dip Tube: See No. 15 above. (Provided) 30) Drain Valve: See No. 18 above. (Provided) 31) Thermal Well: Not pictured. (Two thermal wells provided) 24) Three Way Ball Valve: Used in conjunction...