User Manual
Page 2
... housing or discharge chute, and when making repairs. Use extension cords and receptacles as roofs of all persons, small children and pets at all times. (a) Use an approved fuel container. 2. If this unit. Failure to stop the unit and disengage the controls quickly. 2. It means CAUTION!!! WARNING: This snow thrower is to prevent accidental starting when setting up spilled fuel. (h) If fuel is running engine or hot engine...
... housing or discharge chute, and when making repairs. Use extension cords and receptacles as roofs of all persons, small children and pets at all times. (a) Use an approved fuel container. 2. If this unit. Failure to stop the unit and disengage the controls quickly. 2. It means CAUTION!!! WARNING: This snow thrower is to prevent accidental starting when setting up spilled fuel. (h) If fuel is running engine or hot engine...
User Manual
Page 3
... fuel tank inside the discharge chute is to clear snow at high transport speeds on the handles. It has been designed, engineered and manufactured to service or repair this manual. Keep children and others away. 11. Walk; TABLE OF CONTENTS SAFETY RULES 2-3 MAINTENANCE 13-14 PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 15-17 CUSTOMER RESPONSIBILITIES 3 STORAGE 17 ASSEMBLY / PRE-OPERATION 4-7 TROUBLESHOOTING 18 OPERATION 8-12 REPAIR PARTS 20-37 MAINTENANCE SCHEDULE 13 3 WARRANTY 40 never run...
... fuel tank inside the discharge chute is to clear snow at high transport speeds on the handles. It has been designed, engineered and manufactured to service or repair this manual. Keep children and others away. 11. Walk; TABLE OF CONTENTS SAFETY RULES 2-3 MAINTENANCE 13-14 PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 15-17 CUSTOMER RESPONSIBILITIES 3 STORAGE 17 ASSEMBLY / PRE-OPERATION 4-7 TROUBLESHOOTING 18 OPERATION 8-12 REPAIR PARTS 20-37 MAINTENANCE SCHEDULE 13 3 WARRANTY 40 never run...
User Manual
Page 4
... DRIVE CONTROL ROD (1) DISCHARGE CHUTE (1) POWER CORD (198563) ROTATOR HEAD MOUNTING (1) MULTIWRENCH (180684) (3) RETAINER SPRINGS (169675) (2) FLAT WASHERS (2) CARRIAGE BOLTS 3/8-16 x 2.25 (1) WASHER 3/8 (19131316) (1) LOCKNUT 3/8 (73800600) EXTRA SHEAR BOLTS AND NUTS (1) SAFTEY IGNITION KEY (35062) (2) HANDLE KNOBS (2) SHEAR BOLTS 1/4-20 x 1-3/4 (198636) (2) SPACERS (198638) (2) LOCKNUTS 1/4-20 (73800400) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in assembly, operation and maintenance of the product. Remove the two (2) screws securing the auger housing...
... DRIVE CONTROL ROD (1) DISCHARGE CHUTE (1) POWER CORD (198563) ROTATOR HEAD MOUNTING (1) MULTIWRENCH (180684) (3) RETAINER SPRINGS (169675) (2) FLAT WASHERS (2) CARRIAGE BOLTS 3/8-16 x 2.25 (1) WASHER 3/8 (19131316) (1) LOCKNUT 3/8 (73800600) EXTRA SHEAR BOLTS AND NUTS (1) SAFTEY IGNITION KEY (35062) (2) HANDLE KNOBS (2) SHEAR BOLTS 1/4-20 x 1-3/4 (198636) (2) SPACERS (198638) (2) LOCKNUTS 1/4-20 (73800400) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in assembly, operation and maintenance of the product. Remove the two (2) screws securing the auger housing...
User Manual
Page 5
... be used for assembly of the spring as shown. 2. INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on your snow thrower. The toolbox is provided on the end of the chute rotator head to snow thrower and making adjustments to the operating position and tighten handle knobs securely. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in handles. Additional carriage bolts...
... be used for assembly of the spring as shown. 2. INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on your snow thrower. The toolbox is provided on the end of the chute rotator head to snow thrower and making adjustments to the operating position and tighten handle knobs securely. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in handles. Additional carriage bolts...
User Manual
Page 6
.... 7 ROTATER HEAD MOUNTING BRACKET CHECK TIRE PRESSURE The tires on your parts bag may be used to 14-17 PSI (19-24.5 N-m). Correct and equal tire pressure is important for shipping purposes. Slide rubber sleeve up as shown. 1. Secure with discharge opening up rod and hook end of spring into hole in chute bracket. 3. AUGER CONTROL BRACKET FIG. 6 6 ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD...
.... 7 ROTATER HEAD MOUNTING BRACKET CHECK TIRE PRESSURE The tires on your parts bag may be used to 14-17 PSI (19-24.5 N-m). Correct and equal tire pressure is important for shipping purposes. Slide rubber sleeve up as shown. 1. Secure with discharge opening up rod and hook end of spring into hole in chute bracket. 3. AUGER CONTROL BRACKET FIG. 6 6 ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD...
User Manual
Page 8
...) starter handle - used for starting a cold engine. OPERATION SAFETY IGNITION KEY SPARK PLUG CHOKE CONTROL ENGINE OIL CAP WITH DIPSTICK AUGER CONTROL LEVER GASOLINE FILLER CAP DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER CHUTE DEFLECTOR FUEL SHUT-OFF VALVE LIGHT THROTTLE / ENGINE CONTROL DISCHARGE CHUTE RECOIL STARTER HANDLE POWER CORD PLUG ELECTRIC START BUTTON PRIMER OIL DRAIN PLUG CLEAN-OUT TOOL DEFLECTOR CHUTE KNOB HANDLE KNOB NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. Auger control lever - Primer...
...) starter handle - used for starting a cold engine. OPERATION SAFETY IGNITION KEY SPARK PLUG CHOKE CONTROL ENGINE OIL CAP WITH DIPSTICK AUGER CONTROL LEVER GASOLINE FILLER CAP DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER CHUTE DEFLECTOR FUEL SHUT-OFF VALVE LIGHT THROTTLE / ENGINE CONTROL DISCHARGE CHUTE RECOIL STARTER HANDLE POWER CORD PLUG ELECTRIC START BUTTON PRIMER OIL DRAIN PLUG CLEAN-OUT TOOL DEFLECTOR CHUTE KNOB HANDLE KNOB NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. Auger control lever - Primer...
User Manual
Page 9
... change the deflector position, loosen knob, move lever left or right until chute is located on the engine. Remove (do not turn) safety ignition key to prevent unauthorized use to desired position and tighten knob securely. TO USE FUEL SHUT-OFF VALVE (See Fig. 9) The fuel shut-off valve is located on the engine. Use the choke control whenever you are starting a cold engine. FIG. 9 TO USE THROTTLE CONTROL (See Fig. 10) The throttle control is in severe eye damage. Set...
... change the deflector position, loosen knob, move lever left or right until chute is located on the engine. Remove (do not turn) safety ignition key to prevent unauthorized use to desired position and tighten knob securely. TO USE FUEL SHUT-OFF VALVE (See Fig. 9) The fuel shut-off valve is located on the engine. Use the choke control whenever you are starting a cold engine. FIG. 9 TO USE THROTTLE CONTROL (See Fig. 10) The throttle control is in severe eye damage. Set...
User Manual
Page 10
... of the snow thrower. Use the clean-out tool to prevent accidental starting. • Release the auger control lever and shut off the engine. • Remove the clean-out tool from the spark plug to dislodge this blockage. CAUTION: Do not move lever to it's mounting clip by the auger control lever located on the left side handle. • Squeeze traction drive control lever to handle to engage the drive system. • Release traction drive control lever to dislodge...
... of the snow thrower. Use the clean-out tool to prevent accidental starting. • Release the auger control lever and shut off the engine. • Remove the clean-out tool from the spark plug to dislodge this blockage. CAUTION: Do not move lever to it's mounting clip by the auger control lever located on the left side handle. • Squeeze traction drive control lever to handle to engage the drive system. • Release traction drive control lever to dislodge...
User Manual
Page 11
... gas can damage the fuel system of an engine while in the Maintenance section of this manual. Never use gasoline near an open flame. If necessary, add oil until the fuel lines and carburetor are located on dipstick is equipped with a three-wire power cord and plug and is in the OPEN position. electric starter and a recoil starter. Do not mix oil with a minimum of 87 octane. three-wire grounded system. OPERATION TO ADJUST...
... gas can damage the fuel system of an engine while in the Maintenance section of this manual. Never use gasoline near an open flame. If necessary, add oil until the fuel lines and carburetor are located on dipstick is equipped with a three-wire power cord and plug and is in the OPEN position. electric starter and a recoil starter. Do not mix oil with a minimum of 87 octane. three-wire grounded system. OPERATION TO ADJUST...
User Manual
Page 12
... engine life. • After snow-throwing is completed, allow starter rope to remove snow is easier and more than five continuous seconds between each attempt. 8. RECOIL STARTER 1. DO NOT turn the key. NOTE: Over priming may cause flooding, preventing the engine from the engine. When the engine starts, release the recoil starter handle and slowly move the choke control to FULL position. 4. WARM START - Use the drive speed control, NOT the throttle, to adjust speed...
... engine life. • After snow-throwing is completed, allow starter rope to remove snow is easier and more than five continuous seconds between each attempt. 8. RECOIL STARTER 1. DO NOT turn the key. NOTE: Over priming may cause flooding, preventing the engine from the engine. When the engine starts, release the recoil starter handle and slowly move the choke control to FULL position. 4. WARM START - Use the drive speed control, NOT the throttle, to adjust speed...
User Manual
Page 13
... your snow thrower. At least once a season, check to operator abuse or negligence. To receive full value from your engine run better and last longer. • Follow the maintenance schedule in this manual. A new spark plug will need to be made periodically to the operator. LUBRICATION CHART ➀ SAE 30 Motor Oil ➁ See "ENGINE" in Maintenance section ➂ General Purpose Grease ➀ Pivot points ➂ Auger grease fittings ➁ Engine oil SNOW THROWER...
... your snow thrower. At least once a season, check to operator abuse or negligence. To receive full value from your engine run better and last longer. • Follow the maintenance schedule in this manual. A new spark plug will need to be made periodically to the operator. LUBRICATION CHART ➀ SAE 30 Motor Oil ➁ See "ENGINE" in Maintenance section ➂ General Purpose Grease ➀ Pivot points ➂ Auger grease fittings ➁ Engine oil SNOW THROWER...
User Manual
Page 14
... not overfill. Clean the outside of your expected operating temperature. Check the crankcase oil level before next oil change. MAINTENANCE BELTS Check belts for easier access to the oil drain plug and placement of a suitable container. Replace belts if they begin to slip from snow thrower for deterioration and wear after each time you check the oil level. Refill engine with API service classification SG-SL. Spark plug type and gap setting are covered to enter the engine. 8. Remove oil fill cap/dipstick. Wipe...
... not overfill. Clean the outside of your expected operating temperature. Check the crankcase oil level before next oil change. MAINTENANCE BELTS Check belts for easier access to the oil drain plug and placement of a suitable container. Replace belts if they begin to slip from snow thrower for deterioration and wear after each time you check the oil level. Refill engine with API service classification SG-SL. Spark plug type and gap setting are covered to enter the engine. 8. Remove oil fill cap/dipstick. Wipe...
User Manual
Page 15
.... Be sure throttle is secured to direct discharging snow away from spark plug and place wire where it cannot come in the Operation section of the discharge chute, is engaged, check to STOP position. SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See "TO ADJUST SKID PLATES" and "SCRAPER BAR" in contact with plug. 3. Align hole in auger hub with two (2) capscrew/shear bolts and hex nuts. Replace belt cover by installing cover and screws and tighten securely...
.... Be sure throttle is secured to direct discharging snow away from spark plug and place wire where it cannot come in the Operation section of the discharge chute, is engaged, check to STOP position. SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See "TO ADJUST SKID PLATES" and "SCRAPER BAR" in contact with plug. 3. Align hole in auger hub with two (2) capscrew/shear bolts and hex nuts. Replace belt cover by installing cover and screws and tighten securely...
User Manual
Page 16
... crankshaft. 5. Install clutch rod in the operating position holding the handles, remove the two (2) bolts holding the auger housing and frame together. INSTALL ENGINE PULLEY - Place belt in idler arm and rotate ratchet clockwise to be replaced at the same time. Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be fully seated in groove of this manual. 1. REMOVE BELT COVER - BELT KEEPER TRACTION DRIVE BELT ENGINE PULLEY FLAT WASHER...
... crankshaft. 5. Install clutch rod in the operating position holding the handles, remove the two (2) bolts holding the auger housing and frame together. INSTALL ENGINE PULLEY - Place belt in idler arm and rotate ratchet clockwise to be replaced at the same time. Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be fully seated in groove of this manual. 1. REMOVE BELT COVER - BELT KEEPER TRACTION DRIVE BELT ENGINE PULLEY FLAT WASHER...
User Manual
Page 17
... adjustments. Pull recoil starter handle slowly a few times to gasoline in fuel tank or storage container. ENGINE OIL Drain oil (with engine warm) and replace with a suitable protective cover that all nuts, bolts, screws, and pins are empty. • Never use plastic. store it thoroughly, remove all rusted or chipped paint surfaces; ENGINE See engine manual. WARNING: Never store the snow thrower with new spark plug. NOTE: Fuel stabilizer is to be sure to rust. Add stabilizer to distribute oil. 4. Run engine...
... adjustments. Pull recoil starter handle slowly a few times to gasoline in fuel tank or storage container. ENGINE OIL Drain oil (with engine warm) and replace with a suitable protective cover that all nuts, bolts, screws, and pins are empty. • Never use plastic. store it thoroughly, remove all rusted or chipped paint surfaces; ENGINE See engine manual. WARNING: Never store the snow thrower with new spark plug. NOTE: Fuel stabilizer is to be sure to rust. Add stabilizer to distribute oil. 4. Run engine...
User Manual
Page 18
...Empty fuel tank & carburetor, refill with fresh, clean gasoline. 4. Fuel tank cap is worn. 3. Clean or replace muffler. Stale fuel. 4. Carburetor is in manual unless directed to an authorized service centre/department. Tighten all fasteners. of fuel. 4. Friction drive wheel is covered with fresh, clean gasoline. 5. Auger belt is off valve (if so equipped) in fuel. 1. Check / replace auger belt. 3. Primer not depressed. 7. Insert safety ignition key. 3. Reconnect spark plug wire. 2. Water in need of pulley. 2. Excessive vibration 1. Loose parts or...
...Empty fuel tank & carburetor, refill with fresh, clean gasoline. 4. Fuel tank cap is worn. 3. Clean or replace muffler. Stale fuel. 4. Carburetor is in manual unless directed to an authorized service centre/department. Tighten all fasteners. of fuel. 4. Friction drive wheel is covered with fresh, clean gasoline. 5. Auger belt is off valve (if so equipped) in fuel. 1. Check / replace auger belt. 3. Primer not depressed. 7. Insert safety ignition key. 3. Reconnect spark plug wire. 2. Water in need of pulley. 2. Excessive vibration 1. Loose parts or...
User Manual
Page 21
... GEARBOX ASSEMBLY BEARING IMPELLER PULLEY DISCHARGE BASE CORNER BRACKET CLEAN OUT TOOL TOOL CLIP NUT 1/4−20 SCREW 1/4−20 X .625 NUT 5/16−18 SCREW 5/16−18 X .625 WASHER LOCKWASHER 5/16 SCREW 5/16−18 X 1.00 CARRIAGE BOLT SCREW 13−16 X .625 PLUG GEARBOX COVER RH GASKET SEAL BEARING THRUST WASHER 1.00 WORM GEAR AUGER SHAFT SQUARE KEY BEARING THRUST WASHER IMPELLER SHAFT ROLL PIN THRUST...
... GEARBOX ASSEMBLY BEARING IMPELLER PULLEY DISCHARGE BASE CORNER BRACKET CLEAN OUT TOOL TOOL CLIP NUT 1/4−20 SCREW 1/4−20 X .625 NUT 5/16−18 SCREW 5/16−18 X .625 WASHER LOCKWASHER 5/16 SCREW 5/16−18 X 1.00 CARRIAGE BOLT SCREW 13−16 X .625 PLUG GEARBOX COVER RH GASKET SEAL BEARING THRUST WASHER 1.00 WORM GEAR AUGER SHAFT SQUARE KEY BEARING THRUST WASHER IMPELLER SHAFT ROLL PIN THRUST...
User Manual
Page 25
... (O.E.M.) replacement parts. NOTE: All component dimensions given in U.S. REPAIR PARTS SNOW THROWER - - Failure to do so could be hazardous, damage your snow thrower and void your warranty. 25 ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. MODEL NUMBER XT8527ES (96192002302) CONTROL PANEL / CHUTE 2 2 *3 1 *6 KEY NO. 1 2 *3 *4 *5 *6 PART NO. 420337 17501010 420678 420677 420675 420674 *6 DESCRIPTION LEVER/CABLE ROTATOR ASSEMBLY SCREW 10−24 X .625 ROTATOR HEAD ROTATOR PIVOT BRACKET PULLEY PIVOT CABLE ASSEMBLY...
... (O.E.M.) replacement parts. NOTE: All component dimensions given in U.S. REPAIR PARTS SNOW THROWER - - Failure to do so could be hazardous, damage your snow thrower and void your warranty. 25 ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. MODEL NUMBER XT8527ES (96192002302) CONTROL PANEL / CHUTE 2 2 *3 1 *6 KEY NO. 1 2 *3 *4 *5 *6 PART NO. 420337 17501010 420678 420677 420675 420674 *6 DESCRIPTION LEVER/CABLE ROTATOR ASSEMBLY SCREW 10−24 X .625 ROTATOR HEAD ROTATOR PIVOT BRACKET PULLEY PIVOT CABLE ASSEMBLY...
User Manual
Page 31
... 402652 DESCRIPTION SPEED SELECTOR ASSEMBLY SCREW 10−24 X .625 END PLATE SCREW 5/16−18 X .50 WASHER CONTROL ARM CLEVIS PIN SHIFTER PLATE SHOULDER BOLT SHIFTER BRACKET NUT 1/4−20 CLUTCH PLATE CLUTCH BRACKET SHIFTER LINK RETAINER CONTROL SHAFT CLUTCH ROD RETAINER SHIFTER YOKE PIVOT ROD RETAINER RETURN SPRING NUT 5/16−18 BEARING NUT 5/16−18 RUBBER WHEEL PLATE RUBBER RING BEARING WHEEL HUB SCREW 5/16...
... 402652 DESCRIPTION SPEED SELECTOR ASSEMBLY SCREW 10−24 X .625 END PLATE SCREW 5/16−18 X .50 WASHER CONTROL ARM CLEVIS PIN SHIFTER PLATE SHOULDER BOLT SHIFTER BRACKET NUT 1/4−20 CLUTCH PLATE CLUTCH BRACKET SHIFTER LINK RETAINER CONTROL SHAFT CLUTCH ROD RETAINER SHIFTER YOKE PIVOT ROD RETAINER RETURN SPRING NUT 5/16−18 BEARING NUT 5/16−18 RUBBER WHEEL PLATE RUBBER RING BEARING WHEEL HUB SCREW 5/16...
User Manual
Page 40
... you have any product which have been properly assembled, adjusted, operated, and maintained in materials and workmanship. Transportation charges for any power equipment unit or attachment are belts, shear pins, normal wear, normal adjustments, standard hardware and normal maintenance. 6. In the event you may not apply to any unanswered questions concerning this warranty must return the product to be paid by...
... you have any product which have been properly assembled, adjusted, operated, and maintained in materials and workmanship. Transportation charges for any power equipment unit or attachment are belts, shear pins, normal wear, normal adjustments, standard hardware and normal maintenance. 6. In the event you may not apply to any unanswered questions concerning this warranty must return the product to be paid by...