User Manual
Page 2
...disconnect spark plug wire and place it where it on sidewalks, driveways and other ground level surfaces. WARNING: Snow throwers have exposed rotating parts, which can get caught in contact with a portable container, rather than from the discharge chute. Disengage all clutches and shift into ...chute, and when making repairs. Wear footwear that may be used and remove all doormats, sleds, boards, wires, and other engine parts become extremely hot during operation or while performing an adjustment or repair to prevent accidental starting the engine (motor). 3. Use extension cords...
...disconnect spark plug wire and place it where it on sidewalks, driveways and other ground level surfaces. WARNING: Snow throwers have exposed rotating parts, which can get caught in contact with a portable container, rather than from the discharge chute. Disengage all clutches and shift into ...chute, and when making repairs. Wear footwear that may be used and remove all doormats, sleds, boards, wires, and other engine parts become extremely hot during operation or while performing an adjustment or repair to prevent accidental starting the engine (motor). 3. Use extension cords...
User Manual
Page 3
... PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 15-17 CUSTOMER RESPONSIBILITIES 3 STORAGE 17 ASSEMBLY / PRE-OPERATION 4-7 TROUBLESHOOTING 18 OPERATION 8-12 REPAIR PARTS 20-37 MAINTENANCE SCHEDULE 13 3 WARRANTY BACK COVER Open the outside doors; Never operate the machine at high transport speeds on slopes... cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Allow the engine to give best possible dependability and performance. The instructions will enable you cannot easily remedy...
... PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 15-17 CUSTOMER RESPONSIBILITIES 3 STORAGE 17 ASSEMBLY / PRE-OPERATION 4-7 TROUBLESHOOTING 18 OPERATION 8-12 REPAIR PARTS 20-37 MAINTENANCE SCHEDULE 13 3 WARRANTY BACK COVER Open the outside doors; Never operate the machine at high transport speeds on slopes... cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Allow the engine to give best possible dependability and performance. The instructions will enable you cannot easily remedy...
User Manual
Page 4
...toolbox is 1. Use the correct tools as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. Your new snow thrower has been assembled at the factory with the unit, which will familiarize you with the exception of ... the entire manual will assist you in assembly, operation and maintenance of your new snow thrower. To ensure safe and proper operation of the product. PARTS PACKED SEPARATELY IN CARTON (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD (1) DISCHARGE CHUTE (1) POWER CORD (198563) ROTATOR HEAD MOUNTING (1) MULTIWRENCH (...
...toolbox is 1. Use the correct tools as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. Your new snow thrower has been assembled at the factory with the unit, which will familiarize you with the exception of ... the entire manual will assist you in assembly, operation and maintenance of your new snow thrower. To ensure safe and proper operation of the product. PARTS PACKED SEPARATELY IN CARTON (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD (1) DISCHARGE CHUTE (1) POWER CORD (198563) ROTATOR HEAD MOUNTING (1) MULTIWRENCH (...
User Manual
Page 5
... lower handle. 2. Additional carriage bolts, washers and handle knobs are in handles. ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of parts. Remove plastic tie securing rod to the skid plates.
... lower handle. 2. Additional carriage bolts, washers and handle knobs are in handles. ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of parts. Remove plastic tie securing rod to the skid plates.
User Manual
Page 6
... the short loop on the end of the spring as shown. 2. With chute rotater head and chute bracket aligned, position chute rotater head on your parts bag may be used to 14-17 PSI (19-24.5 N-m). AUGER CONTROL BRACKET FIG. 6 6 Slide rubber sleeve up rod and hook end of spring into...
... the short loop on the end of the spring as shown. 2. With chute rotater head and chute bracket aligned, position chute rotater head on your parts bag may be used to 14-17 PSI (19-24.5 N-m). AUGER CONTROL BRACKET FIG. 6 6 Slide rubber sleeve up rod and hook end of spring into...
User Manual
Page 9
...-out tool, NOT YOUR HANDS, to "STOP" position. 2. Always operate the snow thrower with the fuel shut-off engine and wait for all moving parts to prevent unauthorized use. DISCHARGE CHUTE CONTROL LEVER FAST SLOW FIG. 10 FIG. 12 The DISTANCE that snow is thrown is controlled by the position... whenever you are starting a cold engine. OFF FULL FIG. 11 TO CONTROL SNOW DISCHARGE (See Figs. 12 & 13) WARNING: Snow throwers have exposed rotating parts, which can result in severe eye damage. HOW TO USE YOUR SNOW THROWER Know how to start a warm engine. • To engage choke, turn knob...
...-out tool, NOT YOUR HANDS, to "STOP" position. 2. Always operate the snow thrower with the fuel shut-off engine and wait for all moving parts to prevent unauthorized use. DISCHARGE CHUTE CONTROL LEVER FAST SLOW FIG. 10 FIG. 12 The DISTANCE that snow is thrown is controlled by the position... whenever you are starting a cold engine. OFF FULL FIG. 11 TO CONTROL SNOW DISCHARGE (See Figs. 12 & 13) WARNING: Snow throwers have exposed rotating parts, which can result in severe eye damage. HOW TO USE YOUR SNOW THROWER Know how to start a warm engine. • To engage choke, turn knob...
User Manual
Page 10
... traction drive and auger control levers are engaged, the traction drive control lever will allow you are disengaged and the auger/impeller and all moving parts have stopped.
... traction drive and auger control levers are engaged, the traction drive control lever will allow you are disengaged and the auger/impeller and all moving parts have stopped.
User Manual
Page 11
... (called gasohol or using ethanol or methanol) can attract moisture which can easily be picked up and thrown by loosening the hex nuts, then moving parts to the edge of 87 octane. Check engine oil with a minimum of the housing, it may become worn. If you are adjusted to separation ...) position. 1. ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT. OPERATION TO ADJUST SKID PLATES (See Fig. 17) NOTE: The wrench provided in your parts bag may be used within 30 days to your snow thrower could result. The engine on your snow thrower has been shipped, from the factory...
... (called gasohol or using ethanol or methanol) can attract moisture which can easily be picked up and thrown by loosening the hex nuts, then moving parts to the edge of 87 octane. Check engine oil with a minimum of the housing, it may become worn. If you are adjusted to separation ...) position. 1. ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT. OPERATION TO ADJUST SKID PLATES (See Fig. 17) NOTE: The wrench provided in your parts bag may be used within 30 days to your snow thrower could result. The engine on your snow thrower has been shipped, from the factory...
User Manual
Page 12
... Over priming may cause flooding, preventing the engine from the engine. WARM START - Full throttle offers the best performance. • Go slower in parts bag) into a three-hole grounded 120 Volt A.C. At this manual. • For extremely heavy snow, reduce the width of snow removal by ...times. 7. COLD START - RECOIL STARTER 1. Rotate choke control to the engine. 5. RECOIL STARTER Follow the steps above , keeping the choke control in parts bag) into ignition slot until it snap back against the starter. Use the drive speed control, NOT the throttle, to start . IMPORTANT: Do not...
... Over priming may cause flooding, preventing the engine from the engine. WARM START - Full throttle offers the best performance. • Go slower in parts bag) into a three-hole grounded 120 Volt A.C. At this manual. • For extremely heavy snow, reduce the width of snow removal by ...times. 7. COLD START - RECOIL STARTER 1. Rotate choke control to the engine. 5. RECOIL STARTER Follow the steps above , keeping the choke control in parts bag) into ignition slot until it snap back against the starter. Use the drive speed control, NOT the throttle, to start . IMPORTANT: Do not...
User Manual
Page 13
... to properly maintain your engine run better and last longer. • Follow the maintenance schedule in this unit. LUBRICATION Keep your local parts dealer. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be sure they are functioning properly.... LUBRICATION CHART ➀ SAE 30 Motor Oil ➁ See "ENGINE" in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this manual. Failure to do so can harm rubber. Tire sealant also prevents tire dry rot and corrosion. 13 Some adjustments will help...
... to properly maintain your engine run better and last longer. • Follow the maintenance schedule in this unit. LUBRICATION Keep your local parts dealer. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be sure they are functioning properly.... LUBRICATION CHART ➀ SAE 30 Motor Oil ➁ See "ENGINE" in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this manual. Failure to do so can harm rubber. Tire sealant also prevents tire dry rot and corrosion. 13 Some adjustments will help...
User Manual
Page 15
... substitute. If the deflector becomes damaged, it cannot come in contact with plug. 3. To replace the shear bolts: 1. Disengage all moving parts have completely stopped. 4. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact ...with your snow thrower. Wait for all controls and move throttle control to see if the capscrews have sheared. Disengage all moving parts to the impeller shaft with the deflector removed or damaged. 4. Replace safety IMPELLER SHEAR BOLTS The impeller is engaged, check to ...
... substitute. If the deflector becomes damaged, it cannot come in contact with plug. 3. To replace the shear bolts: 1. Disengage all moving parts have completely stopped. 4. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact ...with your snow thrower. Wait for all controls and move throttle control to see if the capscrews have sheared. Disengage all moving parts to the impeller shaft with the deflector removed or damaged. 4. Replace safety IMPELLER SHEAR BOLTS The impeller is engaged, check to ...
User Manual
Page 17
... tank and carburetor if using ethanol or methanol) can be used for storage at altitudes up all dirt, grease, leaves, etc. Inspect moving parts for a period of this manual). 3. Touch up to rust. sand lightly before storing in the Maintenance section of acids during storage. ENGINE ...if the unit will not be dangerous and will void the warranty. STORAGE Immediately prepare your local parts dealer. OTHER • Remove safety ignition key; store it in essential fuel system parts such as carburetor, fuel hose, or tank during storage. SNOW THROWER When snow thrower is ...
... tank and carburetor if using ethanol or methanol) can be used for storage at altitudes up all dirt, grease, leaves, etc. Inspect moving parts for a period of this manual). 3. Touch up to rust. sand lightly before storing in the Maintenance section of acids during storage. ENGINE ...if the unit will not be dangerous and will void the warranty. STORAGE Immediately prepare your local parts dealer. OTHER • Remove safety ignition key; store it in essential fuel system parts such as carburetor, fuel hose, or tank during storage. SNOW THROWER When snow thrower is ...
User Manual
Page 18
...STOP position 5. Throttle in manual unless directed to an authorized service centre/department. Spark plug wire loose. 2. Move choke to pull 1. Loose parts or damaged augers or impeller. 1. Check / reinstall auger belt. 2. Remove debris or foreign object from augers / impeller. 18 Turn fuel shut...worn. 1. Choke in need of this manual. Throwing too much snow. 3. Drive belt is off of traction 1. Replace damaged parts. Stale fuel. 11. Fuel shut-off valve to FAST position 5. Loss of snow discharge 1. Loss of snow discharge or slowing of power 1.
...STOP position 5. Throttle in manual unless directed to an authorized service centre/department. Spark plug wire loose. 2. Move choke to pull 1. Loose parts or damaged augers or impeller. 1. Check / reinstall auger belt. 2. Remove debris or foreign object from augers / impeller. 18 Turn fuel shut...worn. 1. Choke in need of this manual. Throwing too much snow. 3. Drive belt is off of traction 1. Replace damaged parts. Stale fuel. 11. Fuel shut-off valve to FAST position 5. Loss of snow discharge 1. Loss of snow discharge or slowing of power 1.
User Manual
Page 20
REPAIR PARTS SNOW THROWER - - Failure to do so could be hazardous, damage your snow thrower and void your warranty. 20 inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. MODEL NUMBER XT5524ES (96192002202) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 6 15 14 13 4 12 16 11 12 3 11 1 9 10 2 11 7 8 17 33 32 34 30 31 31 29 26 28 27 35 18 25 24 23 22 21 19 01.07.004-B 36 20 21 22 23 2 (EXPLODED) NOTE: All component dimensions given in U.S.
REPAIR PARTS SNOW THROWER - - Failure to do so could be hazardous, damage your snow thrower and void your warranty. 20 inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. MODEL NUMBER XT5524ES (96192002202) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 6 15 14 13 4 12 16 11 12 3 11 1 9 10 2 11 7 8 17 33 32 34 30 31 31 29 26 28 27 35 18 25 24 23 22 21 19 01.07.004-B 36 20 21 22 23 2 (EXPLODED) NOTE: All component dimensions given in U.S.
User Manual
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...: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 21 MODEL NUMBER XT5524ES (96192002202) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13... 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. REPAIR PARTS SNOW THROWER - -
...: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 21 MODEL NUMBER XT5524ES (96192002202) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13... 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. REPAIR PARTS SNOW THROWER - -
User Manual
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MODEL NUMBER XT5524ES (96192002202) AUGER HOUSING / IMPELLER ASSEMBLY 1 KEY NO. 1 2 3 4 PART NO. 404928X505 404931X479 72270505 155377 DESCRIPTION AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 3 (5x) 4 (5x) 2 01.07.001-A 2 1 KEY NO. 1 2 PART NO. 420493X479 420494X479 DESCRIPTION AUGER ...: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. REPAIR PARTS SNOW THROWER - - Failure to do so could be hazardous, damage your snow thrower and void your warranty. 22
MODEL NUMBER XT5524ES (96192002202) AUGER HOUSING / IMPELLER ASSEMBLY 1 KEY NO. 1 2 3 4 PART NO. 404928X505 404931X479 72270505 155377 DESCRIPTION AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 3 (5x) 4 (5x) 2 01.07.001-A 2 1 KEY NO. 1 2 PART NO. 420493X479 420494X479 DESCRIPTION AUGER ...: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. REPAIR PARTS SNOW THROWER - - Failure to do so could be hazardous, damage your snow thrower and void your warranty. 22
User Manual
Page 23
... your warranty. 23 NO. MODEL NUMBER XT5524ES (96192002202) AUGER HOUSING / IMPELLER ASSEMBLY 2 3 1 1 2 3 01.07.024-B KEY NO. 1 2 3 PART NO. 420478 411939 179582 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 3 4 2 4 KEY PART NO. inches. 1 inch = 25.4... mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. DESCRIPTION 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5/16−...
... your warranty. 23 NO. MODEL NUMBER XT5524ES (96192002202) AUGER HOUSING / IMPELLER ASSEMBLY 2 3 1 1 2 3 01.07.024-B KEY NO. 1 2 3 PART NO. 420478 411939 179582 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 3 4 2 4 KEY PART NO. inches. 1 inch = 25.4... mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. DESCRIPTION 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5/16−...
User Manual
Page 24
... and void your warranty. 24 inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. MODEL NUMBER XT5524ES (96192002202) CONTROL PANEL / CHUTE 2 11 3 6 8 6 10 5 9 11 4 11 7 1 01.09.001-A KEY NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 404770X505 178633X505 420325 179096X479 189713X479 128415 185600 72270505 191730 155415 179246 DESCRIPTION CHUTE WELDMENT DEFLECTOR WELDMENT...
... and void your warranty. 24 inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. MODEL NUMBER XT5524ES (96192002202) CONTROL PANEL / CHUTE 2 11 3 6 8 6 10 5 9 11 4 11 7 1 01.09.001-A KEY NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 404770X505 178633X505 420325 179096X479 189713X479 128415 185600 72270505 191730 155415 179246 DESCRIPTION CHUTE WELDMENT DEFLECTOR WELDMENT...
User Manual
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...XT5524ES (96192002202) CONTROL PANEL / CHUTE 2 2 *3 1 *6 KEY NO. 1 2 *3 *4 *5 *6 PART NO. 420337 17501010 420678 420677 420675 420674 *6 DESCRIPTION LEVER/CABLE ROTATOR ASSEMBLY SCREW 10−24 X .625 ROTATOR HEAD ROTATOR PIVOT BRACKET PULLEY PIVOT CABLE ASSEMBLY *4 01.09.007-A *5 NOTES: 1. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.... ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. REPAIR PARTS SNOW THROWER - - Failure to do...
...XT5524ES (96192002202) CONTROL PANEL / CHUTE 2 2 *3 1 *6 KEY NO. 1 2 *3 *4 *5 *6 PART NO. 420337 17501010 420678 420677 420675 420674 *6 DESCRIPTION LEVER/CABLE ROTATOR ASSEMBLY SCREW 10−24 X .625 ROTATOR HEAD ROTATOR PIVOT BRACKET PULLEY PIVOT CABLE ASSEMBLY *4 01.09.007-A *5 NOTES: 1. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.... ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. REPAIR PARTS SNOW THROWER - - Failure to do...
User Manual
Page 26
...4 3 4 4 01.05.004-B 4 NOTE: All component dimensions given in U.S. MODEL NUMBER XT5524ES (96192002202) HANDLES 5 1 6 8 5 8 6 2 39 7 8 49 7 KEY PART NO. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. DESCRIPTION 1 419800X479 PLOW HANDLE LH 2 419801X479 PLOW HANDLE RH 3 196944 PANEL BRACKET LH 4 196943... SCREW 5/16−18 X 1.50 8 751153 NUT 5/16−18 9 155415 WASHER 01.08.003-A KEY PART 1 NO. NO. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 26 REPAIR...
...4 3 4 4 01.05.004-B 4 NOTE: All component dimensions given in U.S. MODEL NUMBER XT5524ES (96192002202) HANDLES 5 1 6 8 5 8 6 2 39 7 8 49 7 KEY PART NO. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. DESCRIPTION 1 419800X479 PLOW HANDLE LH 2 419801X479 PLOW HANDLE RH 3 196944 PANEL BRACKET LH 4 196943... SCREW 5/16−18 X 1.50 8 751153 NUT 5/16−18 9 155415 WASHER 01.08.003-A KEY PART 1 NO. NO. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 26 REPAIR...