Owner Manual
Page 2
... at all clutches and shift into neutral before operating this symbol to vibrate abnormally, stop the engine (motor), remove the wire from the truck or trailer and refuel it on clothing, change clothing immediately. 5. Failure to prevent accidental starting when setting up spilled fuel. (h) If fuel is running engine or hot engine. (c) Fill fuel tank outdoors with electric drive motors or electric starting the engine (motor). 3. Know how to hearing. Disengage all times, until...
... at all clutches and shift into neutral before operating this symbol to vibrate abnormally, stop the engine (motor), remove the wire from the truck or trailer and refuel it on clothing, change clothing immediately. 5. Failure to prevent accidental starting when setting up spilled fuel. (h) If fuel is running engine or hot engine. (c) Fill fuel tank outdoors with electric drive motors or electric starting the engine (motor). 3. Know how to hearing. Disengage all times, until...
Owner Manual
Page 3
.... 8. TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 ASSEMBLY / PRE-OPERATION 5-6 OPERATION 7-12 MAINTENANCE SCHEDULE 13 MAINTENANCE 13-14 SERVICE AND ADJUSTMENTS 15-17 STORAGE 18 TROUBLESHOOTING 19 REPAIR PARTS 20-41 ENGINE BREAKDOWN 42-43 3 Use only attachments and accessories approved by attempting to prevent freeze-up of a new snow thrower. Please read and retain this owner's manual. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP...
.... 8. TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 ASSEMBLY / PRE-OPERATION 5-6 OPERATION 7-12 MAINTENANCE SCHEDULE 13 MAINTENANCE 13-14 SERVICE AND ADJUSTMENTS 15-17 STORAGE 18 TROUBLESHOOTING 19 REPAIR PARTS 20-41 ENGINE BREAKDOWN 42-43 3 Use only attachments and accessories approved by attempting to prevent freeze-up of a new snow thrower. Please read and retain this owner's manual. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP...
Owner Manual
Page 5
... correct tools as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in parts bag. UNFOLD UPPER HANDLE (See Figs. 1-3) 1. Adjust the handle height to desired position using the appropriate mounting holes and tighten lower handle knobs securely. HANDLE KNOB FIG. 2 3. ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your snow thrower, all parts and hardware you in assembly, operation and maintenance...
... correct tools as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in parts bag. UNFOLD UPPER HANDLE (See Figs. 1-3) 1. Adjust the handle height to desired position using the appropriate mounting holes and tighten lower handle knobs securely. HANDLE KNOB FIG. 2 3. ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your snow thrower, all parts and hardware you in assembly, operation and maintenance...
Owner Manual
Page 6
... them down onto the control levers. With chute rotator head and chute bracket aligned, position chute rotator head on chute rotator head and into hole in chute bracket. 3. Install spring hooks between hex nuts on pin and threaded stud of snow thrower. 2. Tighten nut securely. Correct and equal tire pressure is important for shipping purposes. Install remote cable bracket to the lower handle using the double clip. Eyelet will be loose on shoulder bolt. 3.
... them down onto the control levers. With chute rotator head and chute bracket aligned, position chute rotator head on chute rotator head and into hole in chute bracket. 3. Install spring hooks between hex nuts on pin and threaded stud of snow thrower. 2. Tighten nut securely. Correct and equal tire pressure is important for shipping purposes. Install remote cable bracket to the lower handle using the double clip. Eyelet will be loose on shoulder bolt. 3.
Owner Manual
Page 7
... RUN (START) PRIMER RECOIL START CHOKE OPEN (RUN) IGNITION KEY. Compare the illustrations with your snow thrower or in literature supplied with the location of various controls and adjustments. DANGER READ OPERATORS MANUAL DO NOT OPERATE ON STEEP SLOPES WATCH FOR THROWN OBJECTS OPERATE AT A SAFE DISTANCE FOR OTHER PEOPLE IGNITION KEY. PULL OUT TO STOP DANGER DO NOT PLACE HANDS NEAR BLADES DANGER, KEEP FEET AWAY REMOVE SPARK PLUG WIRE BEFORE PERFORMING MAINTENANCE...
... RUN (START) PRIMER RECOIL START CHOKE OPEN (RUN) IGNITION KEY. Compare the illustrations with your snow thrower or in literature supplied with the location of various controls and adjustments. DANGER READ OPERATORS MANUAL DO NOT OPERATE ON STEEP SLOPES WATCH FOR THROWN OBJECTS OPERATE AT A SAFE DISTANCE FOR OTHER PEOPLE IGNITION KEY. PULL OUT TO STOP DANGER DO NOT PLACE HANDS NEAR BLADES DANGER, KEEP FEET AWAY REMOVE SPARK PLUG WIRE BEFORE PERFORMING MAINTENANCE...
Owner Manual
Page 8
...remote control lever - Safety ignition key - used to the standards of snow thrower. Electric start and run. pumps additional fuel from the ground. 8 used to STOP the engine. used for starting a cold engine. used for the engine to start button - MUFFLER GASOLINE FILLER CAP CHOKE CONTROL ON / OFF SWITCH OPERATION POWER CORD PLUG ELECTRIC START BUTTON AUGER CONTROL LEVER DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER DEFLECTOR REMOTE CONTROL LEVER PRIMER SAFETY IGNITION KEY FUEL SHUT-OFF VALVE RECOIL STARTER HANDLE CLEAN-OUT TOOL CHUTE...
...remote control lever - Safety ignition key - used to the standards of snow thrower. Electric start and run. pumps additional fuel from the ground. 8 used to STOP the engine. used for starting a cold engine. used for the engine to start button - MUFFLER GASOLINE FILLER CAP CHOKE CONTROL ON / OFF SWITCH OPERATION POWER CORD PLUG ELECTRIC START BUTTON AUGER CONTROL LEVER DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER DEFLECTOR REMOTE CONTROL LEVER PRIMER SAFETY IGNITION KEY FUEL SHUT-OFF VALVE RECOIL STARTER HANDLE CLEAN-OUT TOOL CHUTE...
Owner Manual
Page 9
... change the discharge chute position, pull backward on chute deflector control lever and move lever left or right until chute is controlled by the position of any adjustments or repairs. Remove (do not turn) safety ignition key to "FULL" position. Keep the area of operation clear of the snow thrower. Do not use to start the engine. Be sure lever springs back and locks into desired position. ENGINE 1. Use the clean-out tool, NOT YOUR HANDS, to throw snow a short distance; Set the...
... change the discharge chute position, pull backward on chute deflector control lever and move lever left or right until chute is controlled by the position of any adjustments or repairs. Remove (do not turn) safety ignition key to "FULL" position. Keep the area of operation clear of the snow thrower. Do not use to start the engine. Be sure lever springs back and locks into desired position. ENGINE 1. Use the clean-out tool, NOT YOUR HANDS, to throw snow a short distance; Set the...
Owner Manual
Page 10
... spark plug wire and keep the wire away from the handle and adjust the discharge chute direction without interrupting the snow throwing process. TRACTION DRIVE CONTROL LEVER DRIVE SPEED CONTROL LEVER AUGER CONTROL LEVER MOUNTING CLIP FIG. 13 FIG. 14 10 Be sure lever springs back and locks into desired position. Use the clean-out tool to the snow thrower can result. • Slower speeds are for light snow and transporting the snow thrower. Damage to dislodge this blockage. OPERATION USING THE CLEAN-OUT TOOL...
... spark plug wire and keep the wire away from the handle and adjust the discharge chute direction without interrupting the snow throwing process. TRACTION DRIVE CONTROL LEVER DRIVE SPEED CONTROL LEVER AUGER CONTROL LEVER MOUNTING CLIP FIG. 13 FIG. 14 10 Be sure lever springs back and locks into desired position. Use the clean-out tool to the snow thrower can result. • Slower speeds are for light snow and transporting the snow thrower. Damage to dislodge this blockage. OPERATION USING THE CLEAN-OUT TOOL...
Owner Manual
Page 11
... surface, use it may occur. CHOKE FUEL SHUT-OFF VALVE CONTROL GASOLINE FILLER CAP POWER CORD PLUG ON / OFF SWITCH STARTER BUTTON PRIMER SAFETY IGNITION KEY RECOIL STARTER HANDLE ENGINE OIL FILL CAP / DIPSTICK NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION. When it has worn almost to operate the snow thrower over gravel or rocky surfaces. Be sure both plates are located on your parts bag may be reversed, providing additional service before...
... surface, use it may occur. CHOKE FUEL SHUT-OFF VALVE CONTROL GASOLINE FILLER CAP POWER CORD PLUG ON / OFF SWITCH STARTER BUTTON PRIMER SAFETY IGNITION KEY RECOIL STARTER HANDLE ENGINE OIL FILL CAP / DIPSTICK NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION. When it has worn almost to operate the snow thrower over gravel or rocky surfaces. Be sure both plates are located on your parts bag may be reversed, providing additional service before...
Owner Manual
Page 12
... ADJUST SKID PLATES" in this section of the starter as follows: 1. three-wire grounded system. Push the primer three (3) times. Connect the extension cord to remove snow is the early morning. Use the drive speed control to the direct sun and warming temperatures. • Slightly overlap each attempt. 8. OPERATION TO START ENGINE • Ensure fuel shut-off valve is in the "OFF" position. Your snow thrower engine is equipped with a three-wire power plug...
... ADJUST SKID PLATES" in this section of the starter as follows: 1. three-wire grounded system. Push the primer three (3) times. Connect the extension cord to remove snow is the early morning. Use the drive speed control to the direct sun and warming temperatures. • Slightly overlap each attempt. 8. OPERATION TO START ENGINE • Ensure fuel shut-off valve is in the "OFF" position. Your snow thrower engine is equipped with a three-wire power plug...
Owner Manual
Page 13
... your snow thrower. Some adjustments will help your engine run better and last longer. • Follow the maintenance schedule in the Service and Adjustments section of each season. • Once a year, you should be sure they are functioning properly. BEFORE EACH USE 1. LUBRICATION CHART ➀ SAE 5w30 Motor Oil ➁ See "Engine" in this manual should replace the spark plug and check belts for loose fasteners. 3. A new spark plug will need to...
... your snow thrower. Some adjustments will help your engine run better and last longer. • Follow the maintenance schedule in the Service and Adjustments section of each season. • Once a year, you should be sure they are functioning properly. BEFORE EACH USE 1. LUBRICATION CHART ➀ SAE 5w30 Motor Oil ➁ See "Engine" in this manual should replace the spark plug and check belts for loose fasteners. 3. A new spark plug will need to...
Owner Manual
Page 14
..., use . LUBRICATION Use only high quality detergent oil rated with API service classification SG-SL. Check your snow thrower unless the electrical system, muffler and carburetor are shown in contact with spark plug. 2. Wipe off any spilled oil from wear. (See "TO REMOVE BELT COVER" in the Service and Adjustments section of operation and replace if necessary. Change the oil after every 50 hours of this manual). TO CHANGE ENGINE OIL Determine temperature range anticipated before starting in...
..., use . LUBRICATION Use only high quality detergent oil rated with API service classification SG-SL. Check your snow thrower unless the electrical system, muffler and carburetor are shown in contact with spark plug. 2. Wipe off any spilled oil from wear. (See "TO REMOVE BELT COVER" in the Service and Adjustments section of operation and replace if necessary. Change the oil after every 50 hours of this manual). TO CHANGE ENGINE OIL Determine temperature range anticipated before starting in...
Owner Manual
Page 15
...have sheared. 15 FIG. 18 BELT COVER Disconnect spark plug wire from the operator. CHUTE DEFLECTOR The chute deflector, attached to the impeller shaft with your snow thrower. 4. Remove safety ignition key and disconnect spark plug wire from spark plug. Align hole in auger shaft and install a new 1/4-20 x 2" shear bolt. IMPELLER SHEAR BOLTS The impeller is secured to the top of this manual. Remove safety ignition key. 3. SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See "TO ADJUST SKID PLATES" and "SCRAPER BAR" in impeller shaft and install two (2) new 2" shear bolts. Use only...
...have sheared. 15 FIG. 18 BELT COVER Disconnect spark plug wire from the operator. CHUTE DEFLECTOR The chute deflector, attached to the impeller shaft with your snow thrower. 4. Remove safety ignition key and disconnect spark plug wire from spark plug. Align hole in auger shaft and install a new 1/4-20 x 2" shear bolt. IMPELLER SHEAR BOLTS The impeller is secured to the top of this manual. Remove safety ignition key. 3. SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See "TO ADJUST SKID PLATES" and "SCRAPER BAR" in impeller shaft and install two (2) new 2" shear bolts. Use only...
Owner Manual
Page 16
... the snow thrower. Lift the handles to be removed from the engine pulley. 4. Lbs. / 11-16 Nm). Operate all components are moving correctly. REMOVE BELT COVER - See "TO REMOVE BELT COVER" in the operating position and hold the snow thrower handles. WARNING: Belt replacement requires separation of this manual. 16 FRAME UPPER ASSEMBLY 5/16" BOLT LOWER LOWER 1/4" BOLT 5/16" BOLT FIG. 20 AUGER PULLEY Serious personal injury and/or damage to rejoin the back section. 3. Drain gasoline from fuel tank...
... the snow thrower. Lift the handles to be removed from the engine pulley. 4. Lbs. / 11-16 Nm). Operate all components are moving correctly. REMOVE BELT COVER - See "TO REMOVE BELT COVER" in the operating position and hold the snow thrower handles. WARNING: Belt replacement requires separation of this manual. 16 FRAME UPPER ASSEMBLY 5/16" BOLT LOWER LOWER 1/4" BOLT 5/16" BOLT FIG. 20 AUGER PULLEY Serious personal injury and/or damage to rejoin the back section. 3. Drain gasoline from fuel tank...
Owner Manual
Page 17
...) • Remove the wheel pin and retainer pin and remove wheel from snow thrower. Ensure drive belt is not adjustable. Operate all controls to drive belt tensioner arm. 3. Remove tensioner spring attached to ensure belts are installed properly and that all components are moving correctly. 9. TO INSTALL DRIVE BELT 1. Lbs. / 41-47 Nm). 5. Engine performance should not be affected at altitudes up to suspected carburetor problems, take your local parts dealer. Overspeeding the engine above the factory high speed setting can...
...) • Remove the wheel pin and retainer pin and remove wheel from snow thrower. Ensure drive belt is not adjustable. Operate all controls to drive belt tensioner arm. 3. Remove tensioner spring attached to ensure belts are installed properly and that all components are moving correctly. 9. TO INSTALL DRIVE BELT 1. Lbs. / 41-47 Nm). 5. Engine performance should not be affected at altitudes up to suspected carburetor problems, take your local parts dealer. Overspeeding the engine above the factory high speed setting can...
Owner Manual
Page 18
... manual. 4. Remove spark plug. 2. store it in the tank inside a building where fumes may occur. • Use fresh fuel next season. IMPORTANT: Never cover snow thrower while engine/ exhaust area is an acceptable alternative in the Maintenance section of time, clean it run until the fuel lines and carburetor are securely fastened. SNOW THROWER When snow thrower is important to another. • Replace your gasoline can if your snow thrower with new spark plug. Lubricate as carburetor, fuel hose, or tank...
... manual. 4. Remove spark plug. 2. store it in the tank inside a building where fumes may occur. • Use fresh fuel next season. IMPORTANT: Never cover snow thrower while engine/ exhaust area is an acceptable alternative in the Maintenance section of time, clean it run until the fuel lines and carburetor are securely fastened. SNOW THROWER When snow thrower is important to another. • Replace your gasoline can if your snow thrower with new spark plug. Lubricate as carburetor, fuel hose, or tank...
Owner Manual
Page 19
...10. Check / replace drive belt. 2. TROUBLESHOOTING See appropriate section in manual unless directed to FULL position. 6. Fuel shut-off valve to OPEN position. Throttle in OFF position. 2. Reconnect spark plug wire. 2. Frozen recoil starter. Contact an authorized service center/department. Move throttle to FAST position (or ON/OFF switch to spark plug. 9. in STOP position (or ON/ 4. Spark plug wire loose. 1. Choke is worn. 1. Replace damaged parts. Tighten all fasteners. Bad spark plug. 9. Water in fuel line. 1. Reduce speed and width of pulley...
...10. Check / replace drive belt. 2. TROUBLESHOOTING See appropriate section in manual unless directed to FULL position. 6. Fuel shut-off valve to OPEN position. Throttle in OFF position. 2. Reconnect spark plug wire. 2. Frozen recoil starter. Contact an authorized service center/department. Move throttle to FAST position (or ON/OFF switch to spark plug. 9. in STOP position (or ON/ 4. Spark plug wire loose. 1. Choke is worn. 1. Replace damaged parts. Tighten all fasteners. Bad spark plug. 9. Water in fuel line. 1. Reduce speed and width of pulley...
Owner Manual
Page 21
inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 21 REPAIR PARTS SNOW THROWER - SCREW ON CHUTE DISCHARGE BASE BRACKET CORNER DISCHARGE BASE BOLT SHEAR 1/4-20 NUT NYLOCK 1/4-20 NUT FLANGE NYLOCK 5/16-18 - MODEL PR241 (96192009201) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 501 14 96-01 586 60...
inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 21 REPAIR PARTS SNOW THROWER - SCREW ON CHUTE DISCHARGE BASE BRACKET CORNER DISCHARGE BASE BOLT SHEAR 1/4-20 NUT NYLOCK 1/4-20 NUT FLANGE NYLOCK 5/16-18 - MODEL PR241 (96192009201) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 501 14 96-01 586 60...
Owner Manual
Page 22
inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. MODEL PR241 (96192009201) AUGER HOUSING / IMPELLER ASSEMBLY 1 3 5X 2 4 5X 05.09.010-C KEY NO. 1 2 3 4 PART NO. 581 70 83-99 532 40 78-25 872 27 05-05 532 15 53-77 DESCRIPTION AUGER HOUSING SCRAPER BAR CARRIAGE BOLT 5/16-18 X .625 GR5 NUT 5/16-18 1 2 KEY NO. 1 2 PART NO. 532 42 10-72 532 42...
inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. MODEL PR241 (96192009201) AUGER HOUSING / IMPELLER ASSEMBLY 1 3 5X 2 4 5X 05.09.010-C KEY NO. 1 2 3 4 PART NO. 581 70 83-99 532 40 78-25 872 27 05-05 532 15 53-77 DESCRIPTION AUGER HOUSING SCRAPER BAR CARRIAGE BOLT 5/16-18 X .625 GR5 NUT 5/16-18 1 2 KEY NO. 1 2 PART NO. 532 42 10-72 532 42...
Owner Manual
Page 43
... BOLT KIT (3 BOLTS PER KIT) 78 581 45 93-01 BREATHER TUBE BRACKET 79 585 77 37-01 CARBURETOR COVER (136CC SNOW) 80 N/A N/A 81 585 29 72-01 WOODRUFF FLYWHEEL KEYS (5- CYLLNDER 52 532 42 49-49 PRIMER BULB WITH HOSE-SNOW 53 532 42 49-54 SAFETY KEY SWITCH -SNOW (INCL. RED (2) (SNOW) 55 532 43 26-86 OIL DRAIN TUBE-SNOW (136/208CC) COMPLETE ENGINE...
... BOLT KIT (3 BOLTS PER KIT) 78 581 45 93-01 BREATHER TUBE BRACKET 79 585 77 37-01 CARBURETOR COVER (136CC SNOW) 80 N/A N/A 81 585 29 72-01 WOODRUFF FLYWHEEL KEYS (5- CYLLNDER 52 532 42 49-49 PRIMER BULB WITH HOSE-SNOW 53 532 42 49-54 SAFETY KEY SWITCH -SNOW (INCL. RED (2) (SNOW) 55 532 43 26-86 OIL DRAIN TUBE-SNOW (136/208CC) COMPLETE ENGINE...