User Manual
Page 2
... all instructions in severe injury or death. They may obscure vision. IV. SLOPE OPERATION • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in handling gasoline and other debris which could running . SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. Never remove gas cap or add fuel...
... all instructions in severe injury or death. They may obscure vision. IV. SLOPE OPERATION • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in handling gasoline and other debris which could running . SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. Never remove gas cap or add fuel...
User Manual
Page 4
... the proper tools to assemble and maintain your purchase of a new tractor. CCA: Case Size: 25 190 U1R 27-35 FT. TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4, 15-18 ASSEMBLY 6-8 OPERATION 9-14 MAINTENANCE SCHEDULE 15 SERVICE AND ADJUSTMENTS 19-24 STORAGE 25 TROUBLESHOOTING 26-27 REPAIR PARTS - The instructions will enable you to service or repair this manual. PRODUCT SPECIFICATIONS Gasoline Capacity and Type: 2.0 Gallons Unleaded Regular Oil Type(API...
... the proper tools to assemble and maintain your purchase of a new tractor. CCA: Case Size: 25 190 U1R 27-35 FT. TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4, 15-18 ASSEMBLY 6-8 OPERATION 9-14 MAINTENANCE SCHEDULE 15 SERVICE AND ADJUSTMENTS 19-24 STORAGE 25 TROUBLESHOOTING 26-27 REPAIR PARTS - The instructions will enable you to service or repair this manual. PRODUCT SPECIFICATIONS Gasoline Capacity and Type: 2.0 Gallons Unleaded Regular Oil Type(API...
User Manual
Page 7
... adjustment knob securely. Be sure tractor is clear of this manual). 7 After engine has started, move throttle control to idle position. • Release parking brake. • Slowly move the motion control lever forward and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. • Turn ignition key to disengage transmission (See "TO TRANSPORT" in "transmission engaged" po- YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES...
... adjustment knob securely. Be sure tractor is clear of this manual). 7 After engine has started, move throttle control to idle position. • Release parking brake. • Slowly move the motion control lever forward and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. • Turn ignition key to disengage transmission (See "TO TRANSPORT" in "transmission engaged" po- YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES...
User Manual
Page 8
... properly inflated for leveling). Check mower and drive belts. CHECK DECK LEVELNESS For best cutting results, mower housing should be sure freewheel control is properly leveled side-to-side/ front-to see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of this manual). 8 Verify that the brake is important for replacing motion and mower blade drive belts in the Service and Adjustments section of optional grass catcher accessory. Operate them before you start the engine. Be sure brake system is in...
... properly inflated for leveling). Check mower and drive belts. CHECK DECK LEVELNESS For best cutting results, mower housing should be sure freewheel control is properly leveled side-to-side/ front-to see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of this manual). 8 Verify that the brake is important for replacing motion and mower blade drive belts in the Service and Adjustments section of optional grass catcher accessory. Operate them before you start the engine. Be sure brake system is in...
User Manual
Page 10
...SWITCH: Turns the headlights on and off . Used when starting and stopping the engine. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off . IGNITION SWITCH: Used for future reference. AMMETER - MOTION CONTROL LEVER: Selects the speed and direction of battery. LIFT LEVER PLUNGER: Used to adjust the mower cutting height. 10 HEIGHT ADJUSTMENT KNOB - CHOKE CONTROL AMMETER ATTACHMENT CLUTCH LEVER IGNITION SWITCH THROTTLE CONTROL CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT KNOB FREE WHEEL CONTROL LIGHT SWITCH POSITION LIFT LEVER...
...SWITCH: Turns the headlights on and off . Used when starting and stopping the engine. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off . IGNITION SWITCH: Used for future reference. AMMETER - MOTION CONTROL LEVER: Selects the speed and direction of battery. LIFT LEVER PLUNGER: Used to adjust the mower cutting height. 10 HEIGHT ADJUSTMENT KNOB - CHOKE CONTROL AMMETER ATTACHMENT CLUTCH LEVER IGNITION SWITCH THROTTLE CONTROL CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT KNOB FREE WHEEL CONTROL LIGHT SWITCH POSITION LIFT LEVER...
User Manual
Page 11
... result in "BRAKE" position. CLUTCH/BRAKE PEDAL "DRIVE" HEIGHT POSITION ADJUSTMENT KNOB MOTION CONTROL LEVER PARKING BRAKE "DISENGAGED" POSITION TO MOVE FORWARD AND BACKWARD (See Fig. 6) The direction and speed of any adjustments or repairs. For healthier and better looking lawns, mow often and after moderate growth. • Turn ignition key to neutral (N) position. TO USE THROTTLE CONTROL (See Fig. 6) Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate...
... result in "BRAKE" position. CLUTCH/BRAKE PEDAL "DRIVE" HEIGHT POSITION ADJUSTMENT KNOB MOTION CONTROL LEVER PARKING BRAKE "DISENGAGED" POSITION TO MOVE FORWARD AND BACKWARD (See Fig. 6) The direction and speed of any adjustments or repairs. For healthier and better looking lawns, mow often and after moderate growth. • Turn ignition key to neutral (N) position. TO USE THROTTLE CONTROL (See Fig. 6) Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate...
User Manual
Page 12
... to tractor (rope, cord, etc.). Free wheel control is located at the rear drawbar of cut position, gauge wheels should be assembled so they are recommended by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the ground when mower is necessary, move motion control lever to slowest setting. • Make all turns slowly. Use an appropriate means of cut . • Start mower blades by placing freewheel control in...
... to tractor (rope, cord, etc.). Free wheel control is located at the rear drawbar of cut position, gauge wheels should be assembled so they are recommended by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the ground when mower is necessary, move motion control lever to slowest setting. • Make all turns slowly. Use an appropriate means of cut . • Start mower blades by placing freewheel control in...
User Manual
Page 13
... "TO ADJUST CARBURETOR" in this manual. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. • Place tractor safely on seat in operating position, depress clutch/brake pedal and set . • Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in the Service and Adjustments section of leaded gasoline will take extra cranking time to choke position. OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL...
... "TO ADJUST CARBURETOR" in this manual. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. • Place tractor safely on seat in operating position, depress clutch/brake pedal and set . • Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in the Service and Adjustments section of leaded gasoline will take extra cranking time to choke position. OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL...
User Manual
Page 14
... times and reduce them in the Service and Adjustments section of mower should be noticed. Mow north to completely hide the clippings. This will plug mower and leave undesirable clumps. The air is wet. Shutoff engine and set parking brake. • Engage transmission by turning to reduce load and possible fire hazard from week to west the next week. See "TO LEVEL MOWER HOUSING" in size...
... times and reduce them in the Service and Adjustments section of mower should be noticed. Mow north to completely hide the clippings. This will plug mower and leave undesirable clumps. The air is wet. Shutoff engine and set parking brake. • Engage transmission by turning to reduce load and possible fire hazard from week to west the next week. See "TO LEVEL MOWER HOUSING" in size...
User Manual
Page 15
... oil level. • Check brake operation. • Check tire pressure. • Check operator presence and interlock systems for proper operation. • Check for Loose Fasteners A Sharpen/Replace Mower Blades C T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change Engine Oil E Clean Air Filter N Clean Air Screen G Inspect Muffler/Spark Arrester I N Replace Oil Filter (If equipped) E Clean Engine Cooling Fins Replace Spark Plug Replace...
... oil level. • Check brake operation. • Check tire pressure. • Check operator presence and interlock systems for proper operation. • Check for Loose Fasteners A Sharpen/Replace Mower Blades C T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change Engine Oil E Clean Air Filter N Clean Air Screen G Inspect Muffler/Spark Arrester I N Replace Oil Filter (If equipped) E Clean Engine Cooling Fins Replace Spark Plug Replace...
User Manual
Page 16
... proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are not. • Slide blade on the mower. • To check blade balance, you do not recommend sharpening blade - BLADE REMOVAL (See Fig. 12) • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new...
... proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are not. • Slide blade on the mower. • To check blade balance, you do not recommend sharpening blade - BLADE REMOVAL (See Fig. 12) • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new...
User Manual
Page 17
.... 17 OIL DRAIN PLUG AIR SCREEN OIL FILL CAP¦DIPSTSICK FIG. 15 CLEAN AIR SCREEN (See Fig. 15) Air screen must meet API service classification SF, SG or SH. • Be sure tractor is not used above 32°F. Select the oil's SAE viscosity grade according to clean fan or transmission while engine is running low on dipstick. ENGINE LUBRICATION Only use . Check the crankcase oil level before oil change. Do not overfill. Clean with API service classification...
.... 17 OIL DRAIN PLUG AIR SCREEN OIL FILL CAP¦DIPSTSICK FIG. 15 CLEAN AIR SCREEN (See Fig. 15) Air screen must meet API service classification SF, SG or SH. • Be sure tractor is not used above 32°F. Select the oil's SAE viscosity grade according to clean fan or transmission while engine is running low on dipstick. ENGINE LUBRICATION Only use . Check the crankcase oil level before oil change. Do not overfill. Clean with API service classification...
User Manual
Page 18
... nuts, precleaner, cover and secure with automotive type wax. Spark plug type and gap setting are covered to remove excess oil. • If very dirty or damaged, replace pre-cleaner. • Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will not run properly using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are...
... nuts, precleaner, cover and secure with automotive type wax. Spark plug type and gap setting are covered to remove excess oil. • If very dirty or damaged, replace pre-cleaner. • Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will not run properly using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are...
User Manual
Page 19
... ENGINE PULLEY CLUTCH SPRING FRONT LINK RETAINER SPRING ANTI-SWAY BAR COLLAR RETAINER SPRINGS (BOTH SIDES) HOUSING GUIDE LARGE RETAINER SPRING BRACKET Fig. 18` 19 If tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove...
... ENGINE PULLEY CLUTCH SPRING FRONT LINK RETAINER SPRING ANTI-SWAY BAR COLLAR RETAINER SPRINGS (BOTH SIDES) HOUSING GUIDE LARGE RETAINER SPRING BRACKET Fig. 18` 19 If tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove...
User Manual
Page 21
... gear, then brake must be replaced without tools. ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER TRANSMISSION INPUT PULLEY FIG. 25 21 BELT REMOVAL • Remove mower from transmission input pulley and over cooling fan blades. • Pull belt toward rear of the transaxle. Contact your nearest authorized service center/department. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 24 TO REPLACE MOTION DRIVE BELT (See Fig. 25) Park the tractor on level...
... gear, then brake must be replaced without tools. ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER TRANSMISSION INPUT PULLEY FIG. 25 21 BELT REMOVAL • Remove mower from transmission input pulley and over cooling fan blades. • Pull belt toward rear of the transaxle. Contact your nearest authorized service center/department. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 24 TO REPLACE MOTION DRIVE BELT (See Fig. 25) Park the tractor on level...
User Manual
Page 24
..., loosen cable clamp screw and pull cable back until choke is factory adjusted. Check adjustment as follows: • With engine not running, move throttle control lever to fast position. • Check that swivel is against side of tractor. • To replace, reverse above procedure. TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. High speed stop running , move choke cable until swivel is against quarter circle. TO ADJUST CHOKE CONTROL (See...
..., loosen cable clamp screw and pull cable back until choke is factory adjusted. Check adjustment as follows: • With engine not running, move throttle control lever to fast position. • Check that swivel is against side of tractor. • To replace, reverse above procedure. TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. High speed stop running , move choke cable until swivel is against quarter circle. TO ADJUST CHOKE CONTROL (See...
User Manual
Page 25
... gas tank and carburetor if using fuel stabilizer. BATTERY • Fully charge the battery for a few seconds to "START" position for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during storage. NOTE: Fuel stabilizer is removed from one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to distribute oil. • Replace with a suitable protective cover...
... gas tank and carburetor if using fuel stabilizer. BATTERY • Fully charge the battery for a few seconds to "START" position for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during storage. NOTE: Fuel stabilizer is removed from one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to distribute oil. • Replace with a suitable protective cover...
User Manual
Page 26
... or starter. 9. Depress clutch/brake pedal. 2. Recharge or replace battery. 4. Clean battery terminals. 6. Check/replace solenoid or starter. 9. Contact an authorized service center/department. Corroded battery terminals. 3. Faulty solenoid or starter. 1. Check all wiring. 4. Dirty air filter. 5. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in "Higher Cut" position/reduce speed. 2. Carburetor out of adjustment. 1. Engine valves out of adjustment. 15. Set in fuel. 10. Adjust throttle control. 3. Check oil level/change spark plug...
... or starter. 9. Depress clutch/brake pedal. 2. Recharge or replace battery. 4. Clean battery terminals. 6. Check/replace solenoid or starter. 9. Contact an authorized service center/department. Corroded battery terminals. 3. Faulty solenoid or starter. 1. Check all wiring. 4. Dirty air filter. 5. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in "Higher Cut" position/reduce speed. 2. Carburetor out of adjustment. 1. Engine valves out of adjustment. 15. Set in fuel. 10. Adjust throttle control. 3. Check oil level/change spark plug...
User Manual
Page 27
.... 4. Clean around mandrels. 1. Bulb(s) burned out. 3. Poor cable connections. 3. Freewheel control in clutch mechanism. 2. Motion drive belt worn, damaged, or broken. 3. Replace blade mandrel. 5. Poor grass discharge 1. Buildup of mower housing. 4. Blades improperly installed. 10. Check/replace light switch. 4. uneven 1. Turn switch "ON". 2. Check wiring and connections. 5. TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run when operator leaves seat with blades listed in this manual. 11. Mower blades will not charge 1. Mower deck not level. 5. Shift...
.... 4. Clean around mandrels. 1. Bulb(s) burned out. 3. Poor cable connections. 3. Freewheel control in clutch mechanism. 2. Motion drive belt worn, damaged, or broken. 3. Replace blade mandrel. 5. Poor grass discharge 1. Buildup of mower housing. 4. Blades improperly installed. 10. Check/replace light switch. 4. uneven 1. Turn switch "ON". 2. Check wiring and connections. 5. TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run when operator leaves seat with blades listed in this manual. 11. Mower blades will not charge 1. Mower deck not level. 5. Shift...
User Manual
Page 43
.... REPAIR PARTS TRACTOR - - inches 1 inch = 25.4 mm 43 MODEL NUMBER PR20H42STA MOWER DECK KEY PART NO. Sway Bar 3/42 4 165460X421 Bracket Asm Deck 42" Sway Bar 5 4939M Retainer Spring 6 130832 Arm, Suspension, Rear 8 850857 Bolt 3/8-24 x 25 Grade 8 patched 9 10030600 Washer, Lock 10 140296 Washer, Hardened 11 134149 Blade, Mulching 42" Std 138498 Blade Mower 42" Hi-Lift Std 12 129895 Bearing, Ball #6204 13 137645 Shaft Assembly, Mandrel, Vented 14 128774 Housing...
.... REPAIR PARTS TRACTOR - - inches 1 inch = 25.4 mm 43 MODEL NUMBER PR20H42STA MOWER DECK KEY PART NO. Sway Bar 3/42 4 165460X421 Bracket Asm Deck 42" Sway Bar 5 4939M Retainer Spring 6 130832 Arm, Suspension, Rear 8 850857 Bolt 3/8-24 x 25 Grade 8 patched 9 10030600 Washer, Lock 10 140296 Washer, Hardened 11 134149 Blade, Mulching 42" Std 138498 Blade Mower 42" Hi-Lift Std 12 129895 Bearing, Ball #6204 13 137645 Shaft Assembly, Mandrel, Vented 14 128774 Housing...