User Manual
Page 2
... and when backing, look down the slope. IV. Never refuel the machine indoors. - Clean oil or fuel spillage. Frequently check components and replace with the engine running. I. These can hide obstacles. • Use slow speed. Allow machine to stop engine, and remove keys before dismounting. • Turn off blades, set parking brake, stop or shift while on steep slopes. Reduced traction could cause sliding. •...
... and when backing, look down the slope. IV. Never refuel the machine indoors. - Clean oil or fuel spillage. Frequently check components and replace with the engine running. I. These can hide obstacles. • Use slow speed. Allow machine to stop engine, and remove keys before dismounting. • Turn off blades, set parking brake, stop or shift while on steep slopes. Reduced traction could cause sliding. •...
User Manual
Page 4
... enable you cannot easily remedy, please contact your purchase of this manual. TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4, 15-18 ASSEMBLY 6-8 OPERATION 9-14 MAINTENANCE SCHEDULE 15 SERVICE AND ADJUSTMENTS 19-23 STORAGE 24 TROUBLESHOOTING 25-26 REPAIR PARTS - TRACTOR 28-43 WARRANTY 46 4 CCA: 190 CASE SIZE: U1R BLADE BOLT TORQUE: 27-35 FT. LBS. Other states may have competent, well-trained...
... enable you cannot easily remedy, please contact your purchase of this manual. TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4, 15-18 ASSEMBLY 6-8 OPERATION 9-14 MAINTENANCE SCHEDULE 15 SERVICE AND ADJUSTMENTS 19-23 STORAGE 24 TROUBLESHOOTING 25-26 REPAIR PARTS - TRACTOR 28-43 WARRANTY 46 4 CCA: 190 CASE SIZE: U1R BLADE BOLT TORQUE: 27-35 FT. LBS. Other states may have competent, well-trained...
User Manual
Page 7
... seat on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in the Operation section of this manual). 7 TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) WARNING: Before starting, read, understand and follow all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with the instructions that follow. IMPORTANT...
... seat on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in the Operation section of this manual). 7 TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) WARNING: Before starting, read, understand and follow all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with the instructions that follow. IMPORTANT...
User Manual
Page 8
... START ENGINE" and "PURGE TRANSMISSION" in the Service and Adjustments section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be sure freewheel control is important to rest on your tractor were overinflated at proper level. Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all belt keepers. Check wiring. See that the belts are shown for replacing motion and mower blade drive belts in the Operation section of this manual. ASSEMBLY...
... START ENGINE" and "PURGE TRANSMISSION" in the Service and Adjustments section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be sure freewheel control is important to rest on your tractor were overinflated at proper level. Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all belt keepers. Check wiring. See that the belts are shown for replacing motion and mower blade drive belts in the Operation section of this manual. ASSEMBLY...
User Manual
Page 10
.... PARKING BRAKE: Locks clutch/brake pedal into the brake position. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to the safety standards of tractor. ATTACHMENT CLUTCH LEVER IGNITION SWITCH LIGHT SWITCH POSITION THROTTLE/CHOKE CONTROL LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER CLUTCH/ BRAKE PEDAL HEIGHT ADJUSTMENT KNOB FREE WHEEL CONTROL PARKING BRAKE MOTION CONTROL LEVER FIG. 5 Our tractors conform to your tractor. CLUTCH/BRAKE PEDAL: Used for starting the engine. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades...
.... PARKING BRAKE: Locks clutch/brake pedal into the brake position. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to the safety standards of tractor. ATTACHMENT CLUTCH LEVER IGNITION SWITCH LIGHT SWITCH POSITION THROTTLE/CHOKE CONTROL LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER CLUTCH/ BRAKE PEDAL HEIGHT ADJUSTMENT KNOB FREE WHEEL CONTROL PARKING BRAKE MOTION CONTROL LEVER FIG. 5 Our tractors conform to your tractor. CLUTCH/BRAKE PEDAL: Used for starting the engine. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades...
User Manual
Page 11
...first setting the parking brake will hold tractor secure. CLUTCH/BRAKE PEDAL "DRIVE" HEIGHT POSITION ADJUSTMENT KNOB MOTION CONTROL LEVER PARKING BRAKE "DISENGAGED" POSITION • Start tractor with the engine not running , hot engine exhaust gases may cause engine to "backfire". • Turn knob clockwise ( ) to raise cutting height. • Turn knob counterclockwise ( ) to stop mower blades,move throttle control to slow position and allowing engine to idle before leaving the operator's position; GROUND DRIVE - • To stop engine when stopping tractor on grass areas...
...first setting the parking brake will hold tractor secure. CLUTCH/BRAKE PEDAL "DRIVE" HEIGHT POSITION ADJUSTMENT KNOB MOTION CONTROL LEVER PARKING BRAKE "DISENGAGED" POSITION • Start tractor with the engine not running , hot engine exhaust gases may cause engine to "backfire". • Turn knob clockwise ( ) to raise cutting height. • Turn knob counterclockwise ( ) to stop mower blades,move throttle control to slow position and allowing engine to idle before leaving the operator's position; GROUND DRIVE - • To stop engine when stopping tractor on grass areas...
User Manual
Page 12
... comply with attach- CAUTION: Do not operate the mower without either the entire grass catcher, on hills. • If slowing is necessary, move motion control lever to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in proper position to tractor. Gauge wheels then keep the deck in desired height of cut . • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - TO OPERATE ON...
... comply with attach- CAUTION: Do not operate the mower without either the entire grass catcher, on hills. • If slowing is necessary, move motion control lever to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in proper position to tractor. Gauge wheels then keep the deck in desired height of cut . • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - TO OPERATE ON...
User Manual
Page 13
... or using the choke as engine starts. Wipe off and parking brake set parking brake. • Place motion control lever in the Service and Adjustments section of your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with gasoline. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. • Place tractor safely on level ground...
... or using the choke as engine starts. Wipe off and parking brake set parking brake. • Place motion control lever in the Service and Adjustments section of your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with gasoline. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. • Place tractor safely on level ground...
User Manual
Page 14
... hand side of manual). • Sitting in the tractor seat, start engine. FIG. 10 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. Mow north to assure better mowing performance and proper discharge of cut area will not be used . With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to west the...
... hand side of manual). • Sitting in the tractor seat, start engine. FIG. 10 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. Mow north to assure better mowing performance and proper discharge of cut area will not be used . With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to west the...
User Manual
Page 15
... SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and T Interlock Systems R Check for Loose Fasteners A Sharpen/Replace Mower Blades C T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change Engine Oil E Clean Air Filter N Clean Air Screen G Inspect Muffler/Spark Arrester I N Replace Oil Filter (If equipped) E Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter...
... SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and T Interlock Systems R Check for Loose Fasteners A Sharpen/Replace Mower Blades C T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change Engine Oil E Clean Air Filter N Clean Air Screen G Inspect Muffler/Spark Arrester I N Replace Oil Filter (If equipped) E Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter...
User Manual
Page 16
... need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with trailing edge up towards deck as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to keep the blade balanced. Replace bent or damaged blades...
... need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with trailing edge up towards deck as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to keep the blade balanced. Replace bent or damaged blades...
User Manual
Page 17
... your tractor is maintenance free. ENGINE LUBRICATION Only use compressed air or high pressure sprayer to avoid possible engine damage from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with an automotive charger will result in one year. Check your nearest authorized service center/department. Check the crankcase oil level before oil change if the tractor is...
... your tractor is maintenance free. ENGINE LUBRICATION Only use compressed air or high pressure sprayer to avoid possible engine damage from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with an automotive charger will result in one year. Check your nearest authorized service center/department. Check the crankcase oil level before oil change if the tractor is...
User Manual
Page 18
... plug fuel line sections. • Place new fuel filter in position in engine oil. matter. • Clean cartridge by tapping gently on flat surface. with automotive type wax. ENGINE COOLING FINS SPARK PLUG SPARK PLUGS Replace spark plugs at the beginning of each season. Clean the foam pre-cleaner after every 100 hours of operation or every season. DO NOT carburetor are covered to clean your IMPORTANT: PETROLEUM SOLVENTS, SUCH AS tractor unless the electrical system, muffler, air filter...
... plug fuel line sections. • Place new fuel filter in position in engine oil. matter. • Clean cartridge by tapping gently on flat surface. with automotive type wax. ENGINE COOLING FINS SPARK PLUG SPARK PLUGS Replace spark plugs at the beginning of each season. Clean the foam pre-cleaner after every 100 hours of operation or every season. DO NOT carburetor are covered to clean your IMPORTANT: PETROLEUM SOLVENTS, SUCH AS tractor unless the electrical system, muffler, air filter...
User Manual
Page 19
... ARMS SQUARE HOLE ENGINE PULLEY CLUTCH SPRING FRONT LINK RETAINER SPRING ANTI-SWAY BAR COLLAR RETAINER SPRINGS (BOTH SIDES) HOUSING GUIDE LARGE RETAINER SPRING BRACKET Fig. 19 19 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all...
... ARMS SQUARE HOLE ENGINE PULLEY CLUTCH SPRING FRONT LINK RETAINER SPRING ANTI-SWAY BAR COLLAR RETAINER SPRINGS (BOTH SIDES) HOUSING GUIDE LARGE RETAINER SPRING BRACKET Fig. 19 19 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all...
User Manual
Page 20
... mower housing should be replaced without tools. Engage parking brake. IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both front links an equal number of tractor. Park the tractor on right side of turns. • When distance "D" is in all pulley grooves and inside all belt guides. • Install mower in length. SERVICE AND ADJUSTMENTS SIDE...
... mower housing should be replaced without tools. Engage parking brake. IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both front links an equal number of tractor. Park the tractor on right side of turns. • When distance "D" is in all pulley grooves and inside all belt guides. • Install mower in length. SERVICE AND ADJUSTMENTS SIDE...
User Manual
Page 21
...; Start engine and move motion control lever until tractor does not move mower deck height to the lowest position. SERVICE AND ADJUSTMENTS TO ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake system which is needed to get to adjustment bolt, move forward or backward. • Hold motion control lever in that position and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". • Road test tractor for service or replacement, it...
...; Start engine and move motion control lever until tractor does not move mower deck height to the lowest position. SERVICE AND ADJUSTMENTS TO ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake system which is needed to get to adjustment bolt, move forward or backward. • Hold motion control lever in that position and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". • Road test tractor for service or replacement, it...
User Manual
Page 23
... cause your tractor to compensate for differences in fuel, temperature, altitude or load. Tighten securely. • Close battery box door. TO REMOVE HOOD AND GRILL ASSEMBLY High speed stop running , move throttle control lever from slow to fast position. • Check that holes "A" in governor control lever and hole in governor plate line-up. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in the Repair Parts section. TO ADJUST CARBURETOR The carburetor has...
... cause your tractor to compensate for differences in fuel, temperature, altitude or load. Tighten securely. • Close battery box door. TO REMOVE HOOD AND GRILL ASSEMBLY High speed stop running , move throttle control lever from slow to fast position. • Check that holes "A" in governor control lever and hole in governor plate line-up. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in the Repair Parts section. TO ADJUST CARBURETOR The carburetor has...
User Manual
Page 24
... belt re- ENGINE OIL Drain oil (with engine warm) and replace with new spark plug(s). Rust and/or dirt in the fuel tank or permanent damage may occur. • Use fresh fuel next season. Do not drain the gas tank and carburetor if using fuel stabilizer. NOTE: Fuel stabilizer is to be used for storage, do not store battery directly on stabilizer container. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 24 TRACTOR Remove mower...
... belt re- ENGINE OIL Drain oil (with engine warm) and replace with new spark plug(s). Rust and/or dirt in the fuel tank or permanent damage may occur. • Use fresh fuel next season. Do not drain the gas tank and carburetor if using fuel stabilizer. NOTE: Fuel stabilizer is to be used for storage, do not store battery directly on stabilizer container. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 24 TRACTOR Remove mower...
User Manual
Page 25
... wiring. 7. Clean battery terminals. 6. Check/replace ignition switch. 8. Clean battery terminals. 3. Stale or dirty fuel. 9. Dirty engine air screen/fins. 12. Clean underside of adjustment. 15. Check oil level/change spark plug. 7. Drain fuel tank and refill with fresh gasoline and replace fuel filter. 8. Tighten blade bolt. 2. Dirty air filter. 6. Clean/replace air filter. 6. Dirty air filter. 2. Clean/replace air filter. 2. Clutch/brake pedal not depressed. 2. Check/replace solenoid or starter. 9. Adjust throttle control. 3. See "To Adjust Carburetor" in fuel...
... wiring. 7. Clean battery terminals. 6. Check/replace ignition switch. 8. Clean battery terminals. 3. Stale or dirty fuel. 9. Dirty engine air screen/fins. 12. Clean underside of adjustment. 15. Check oil level/change spark plug. 7. Drain fuel tank and refill with fresh gasoline and replace fuel filter. 8. Tighten blade bolt. 2. Dirty air filter. 6. Clean/replace air filter. 6. Dirty air filter. 2. Clean/replace air filter. 2. Clutch/brake pedal not depressed. 2. Check/replace solenoid or starter. 9. Adjust throttle control. 3. See "To Adjust Carburetor" in fuel...
User Manual
Page 26
...or loose blade. 2. Check wiring and connections. 5. Loss of mower housing. 4. uneven 1. Clean underside of grass, leaves, and trash under mower. 8. Replace with attachment clutch engaged 1. Poor cable connections. 3. Replace mower drive belt. 9. Worn, bent or loose blade. 7. TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run when operator leaves seat with blades listed in this manual. 11. Poor cut - Replace blade. Frozen blade mandrel. 1. Turn switch "ON". 2. Bad battery cell(s). 2. Air trapped in transmission during shipment or servicing. 1.
...or loose blade. 2. Check wiring and connections. 5. Loss of mower housing. 4. uneven 1. Clean underside of grass, leaves, and trash under mower. 8. Replace with attachment clutch engaged 1. Poor cable connections. 3. Replace mower drive belt. 9. Worn, bent or loose blade. 7. TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run when operator leaves seat with blades listed in this manual. 11. Poor cut - Replace blade. Frozen blade mandrel. 1. Turn switch "ON". 2. Bad battery cell(s). 2. Air trapped in transmission during shipment or servicing. 1.