User Manual
Page 2
... to stop before and while backing. • Avoid starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it . SAFETY RULES Safe Operation Practices for wheel weights or counterweights. • Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. machine and in daylight or good...
... to stop before and while backing. • Avoid starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it . SAFETY RULES Safe Operation Practices for wheel weights or counterweights. • Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. machine and in daylight or good...
User Manual
Page 3
..., change clothing immediately. • Never overfill fuel tank. Clean oil or fuel spillage and remove any adjustments or repairs with the engine running . Children who have been given rides in the past may suddenly appear in the past may fall off and be seriously injured or interfere with the blades shut off. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use...
..., change clothing immediately. • Never overfill fuel tank. Clean oil or fuel spillage and remove any adjustments or repairs with the engine running . Children who have been given rides in the past may suddenly appear in the past may fall off and be seriously injured or interfere with the blades shut off. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use...
User Manual
Page 4
... proper tools to assemble and maintain your tractor. • Follow the instructions under "Maintenance" and "Stor- LBS. In the state of California the above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/ Filter: 51 oz. TABLE OF CONTENTS SAFETY RULES 2 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY 5 OPERATION 7 MAINTENANCE SCHEDULE 14 MAINTENANCE 14 SERVICE AND ADJUSTMENTS 18 STORAGE 24 TROUBLESHOOTING 25 4 CCA: Case Size: 28 230 U1R Blade Bolt...
... proper tools to assemble and maintain your tractor. • Follow the instructions under "Maintenance" and "Stor- LBS. In the state of California the above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/ Filter: 51 oz. TABLE OF CONTENTS SAFETY RULES 2 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY 5 OPERATION 7 MAINTENANCE SCHEDULE 14 MAINTENANCE 14 SERVICE AND ADJUSTMENTS 18 STORAGE 24 TROUBLESHOOTING 25 4 CCA: Case Size: 28 230 U1R Blade Bolt...
User Manual
Page 5
... lay side panels flat. • Check for charging instructions). • For battery and battery cable installation see "REPLACING BATTERY" in the "Service and Adjustments" section in this manual. Fig. 1 TO ADJUST SEAT (See Fig. 2) • Grasp adjustment handle(A) and pull up, slide seat to raised position. Standard wrench sizes are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all four panels of carton...
... lay side panels flat. • Check for charging instructions). • For battery and battery cable installation see "REPLACING BATTERY" in the "Service and Adjustments" section in this manual. Fig. 1 TO ADJUST SEAT (See Fig. 2) • Grasp adjustment handle(A) and pull up, slide seat to raised position. Standard wrench sizes are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all four panels of carton...
User Manual
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... . ASSEMBLY NOTE: You may now roll your tractor off skid. • Remove banding holding the deflector shield up against tractor. CHECK DECK LEVELNESS For best cutting results, mower housing should be sure freewheel control is adjusted comfortably and tightened securely. ✓ All tires are working properly (See the Operation and Maintenance sections in the Operation section of this manual). 6 WARNING: Before starting and transmission purging instructions (See "TO START ENGINE" and...
... . ASSEMBLY NOTE: You may now roll your tractor off skid. • Remove banding holding the deflector shield up against tractor. CHECK DECK LEVELNESS For best cutting results, mower housing should be sure freewheel control is adjusted comfortably and tightened securely. ✓ All tires are working properly (See the Operation and Maintenance sections in the Operation section of this manual). 6 WARNING: Before starting and transmission purging instructions (See "TO START ENGINE" and...
User Manual
Page 8
...of tractor. (D) THROTTLE/CHOKE CONTROL - Used for braking the tractor and starting and controlling engine speed. (L) REVERSE DRIVE PEDAL - Used to raise and lower the mower or other attachments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL - Used for forward movement of tractor. (E) ATTACHMENT CLUTCH LEVER - Used for the engine and mower. (G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Indicates when service is required for starting the engine. (H) LIGHT SWITCH - Used to engage the mower blades, or other powered attachment while in reverse. 8 Locks clutch/brake...
...of tractor. (D) THROTTLE/CHOKE CONTROL - Used for braking the tractor and starting and controlling engine speed. (L) REVERSE DRIVE PEDAL - Used to raise and lower the mower or other attachments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL - Used for forward movement of tractor. (E) ATTACHMENT CLUTCH LEVER - Used for the engine and mower. (G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Indicates when service is required for starting the engine. (H) LIGHT SWITCH - Used to engage the mower blades, or other powered attachment while in reverse. 8 Locks clutch/brake...
User Manual
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... to slowest set- Transmission Engaged Transmission Disengaged Fig. 11 TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are certain no longer needed, turn the ignition key clockwise to engine "ON" position. Remove and read oil level. USING THE REVERSE OPERATION SYSTEM Only use of the ROS is dangerous. NOTE: To protect hood from the factory, already filled with summer weight oil. • Check engine oil with specifications of the...
... to slowest set- Transmission Engaged Transmission Disengaged Fig. 11 TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are certain no longer needed, turn the ignition key clockwise to engine "ON" position. Remove and read oil level. USING THE REVERSE OPERATION SYSTEM Only use of the ROS is dangerous. NOTE: To protect hood from the factory, already filled with summer weight oil. • Check engine oil with specifications of the...
User Manual
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... into ignition and turn key clockwise to "START" position and release key as soon as follows: • Be sure the tractor is in operating position, depress brake pedal and set parking brake. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke position. CAUTION: Alcohol blended fuels (called gasohol or using the choke as described above. Drain the gas tank, start the engine and let it will take extra cranking time to move fuel...
... into ignition and turn key clockwise to "START" position and release key as soon as follows: • Be sure the tractor is in operating position, depress brake pedal and set parking brake. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke position. CAUTION: Alcohol blended fuels (called gasohol or using the choke as described above. Drain the gas tank, start the engine and let it will take extra cranking time to move fuel...
User Manual
Page 13
... wet. Repeat this driving procedure three times. Engage transmission by selecting a low enough gear to the right of manual). 3. Repeat this procedure three (3) times. 5. Regulate ground speed by placing freewheel control in engaged position (See "TO TRANSPORT" in the Service and Adjustments section of this section of the machine. Disengage transmission by turning to half (1/2) speed. Sitting in the tractor seat, start engine. See "TO LEVEL MOWER HOUSING" in this...
... wet. Repeat this driving procedure three times. Engage transmission by selecting a low enough gear to the right of manual). 3. Repeat this procedure three (3) times. 5. Regulate ground speed by placing freewheel control in engaged position (See "TO TRANSPORT" in the Service and Adjustments section of this section of the machine. Disengage transmission by turning to half (1/2) speed. Sitting in the tractor seat, start engine. See "TO LEVEL MOWER HOUSING" in this...
User Manual
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... Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 3 4 1,2 1,2 2 2 1, 2 2 2 maint_sch-tractore.ROS.e 1 - MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation T Check Tire Pressure R Check Operator Presence & ROS Systems A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil...
... Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 3 4 1,2 1,2 2 2 1, 2 2 2 maint_sch-tractore.ROS.e 1 - MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation T Check Tire Pressure R Check Operator Presence & ROS Systems A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil...
User Manual
Page 15
..., repair the problem immediately. NOTE: The original equipment battery on your tractor. Rinse the battery with wire brush until bright. Lbs. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is running with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open or remove caps or covers. However, periodic charging of electrolyte is maintenance free...
..., repair the problem immediately. NOTE: The original equipment battery on your tractor. Rinse the battery with wire brush until bright. Lbs. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is running with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open or remove caps or covers. However, periodic charging of electrolyte is maintenance free...
User Manual
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... "FULL" line on level surface. • Oil will not run properly using a dirty air filter. TRANSAXLE PUMP FLUID The transaxle was sealed at least once a year if the tractor is not required for checking level. TO CHANGE ENGINE OIL (See Fig. 15 and 16) Determine temperature range expected before starting the engine and after each eight (8) hours of the transaxle. OIL DRAIN VALVE CLOSED 02463 AND LOCKED POSITION YELLOW CAP DRAIN TUBE Fig...
... "FULL" line on level surface. • Oil will not run properly using a dirty air filter. TRANSAXLE PUMP FLUID The transaxle was sealed at least once a year if the tractor is not required for checking level. TO CHANGE ENGINE OIL (See Fig. 15 and 16) Determine temperature range expected before starting the engine and after each eight (8) hours of the transaxle. OIL DRAIN VALVE CLOSED 02463 AND LOCKED POSITION YELLOW CAP DRAIN TUBE Fig...
User Manual
Page 17
... out. IN-LINE FUEL FILTER (See Fig. 17) The fuel filter should be replaced once each use. 1. Drive the tractor to a level, clear spot on the tractor, re-start the engine and place the throttle lever in "PRODUCT SPECIFICATIONS" section of your garden hose. 4. NOZZLE ADAPTER HOSE WASHOUT PORT CLAMP CLAMP FUEL FILTER Fig. 17 CLEANING • Clean engine, battery, seat, finish, etc. Use compressed air or a leaf blower to the OFF position. Turn the ignition key to the...
... out. IN-LINE FUEL FILTER (See Fig. 17) The fuel filter should be replaced once each use. 1. Drive the tractor to a level, clear spot on the tractor, re-start the engine and place the throttle lever in "PRODUCT SPECIFICATIONS" section of your garden hose. 4. NOZZLE ADAPTER HOSE WASHOUT PORT CLAMP CLAMP FUEL FILTER Fig. 17 CLEANING • Clean engine, battery, seat, finish, etc. Use compressed air or a leaf blower to the OFF position. Turn the ignition key to the...
User Manual
Page 18
..." position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it is on level surface and engage parking brake. • Lower attachment lift lever to its lowest position. • Roll belt off engine pulley (M) and belt keepers (G). • Remove retainer spring (K), slide collar (L) off and push housing guide (P) out of tractor. remove retainer springs...
..." position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it is on level surface and engage parking brake. • Lower attachment lift lever to its lowest position. • Roll belt off engine pulley (M) and belt keepers (G). • Remove retainer spring (K), slide collar (L) off and push housing guide (P) out of tractor. remove retainer springs...
User Manual
Page 19
... IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. • Raise attachment lift lever to highest position. • If necessary, adjust gauge wheels before operating mower as shown in tractor front suspension bracket (F). SERVICE AND ADJUSTMENTS • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Insert rod end of link assembly through front hole in the Operation section of link (E) into hole in idler arm (R). • Push clutch cable housing guide (P) into...
... IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. • Raise attachment lift lever to highest position. • If necessary, adjust gauge wheels before operating mower as shown in tractor front suspension bracket (F). SERVICE AND ADJUSTMENTS • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Insert rod end of link assembly through front hole in the Operation section of link (E) into hole in idler arm (R). • Push clutch cable housing guide (P) into...
User Manual
Page 21
... highest speed in all belt guides and keepers. 2. If the rear wheels rotate, then the brake needs to front, over cooling fan blades (D). 4. SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 29) The mower blade drive belt may also check brake by placing freewheel control in this section of manual). Install mower (See "TO INSTALL MOWER" in this section of manual). For assistance, there is in highest gear on bottom side of tractor. BELT REMOVAL 1. Remove belt from transmission input pulley and...
... highest speed in all belt guides and keepers. 2. If the rear wheels rotate, then the brake needs to front, over cooling fan blades (D). 4. SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 29) The mower blade drive belt may also check brake by placing freewheel control in this section of manual). Install mower (See "TO INSTALL MOWER" in this section of manual). For assistance, there is in highest gear on bottom side of tractor. BELT REMOVAL 1. Remove belt from transmission input pulley and...
User Manual
Page 23
... engine manual. If adjustment is located behind the dash. Grasp hood at the factory and adjustment should not be necessary. HOOD HEADLIGHT WIRE CONNECTOR 03075 Fig. 34 ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at sides, tilt toward engine and lift off of tractor. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in the Repair Parts section. SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb...
... engine manual. If adjustment is located behind the dash. Grasp hood at the factory and adjustment should not be necessary. HOOD HEADLIGHT WIRE CONNECTOR 03075 Fig. 34 ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at sides, tilt toward engine and lift off of tractor. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in the Repair Parts section. SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb...
User Manual
Page 24
..., battery cables should be stored for a period of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for storage. • After a period of this manual). • Lubricate as shown in your gasoline will cause problems. • If possible, store your tractor indoors and cover it thoroughly, remove all rusted or chipped paint surfaces; When mower is removed from one ounce of time, clean...
..., battery cables should be stored for a period of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for storage. • After a period of this manual). • Lubricate as shown in your gasoline will cause problems. • If possible, store your tractor indoors and cover it thoroughly, remove all rusted or chipped paint surfaces; When mower is removed from one ounce of time, clean...
User Manual
Page 25
... or replace battery. 4. Check all wiring. 4. Stale or dirty fuel. 9. Dirty/clogged muffler. 13. Clean engine air screen/fins. 12. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10. See "To Adjust Carburetor" in fuel. 10. Corroded battery terminals. 6. Clean underside of adjustment. 1. Check oil level/change spark plug. 7. Worn, bent or loose blade. 2. Tighten blade bolt. 2. Replace damaged parts. 25 Dirty air filter. 7. Engine valves out of mower housing. 4. Clean battery terminals. 6. Engine clicks but will not turn...
... or replace battery. 4. Check all wiring. 4. Stale or dirty fuel. 9. Dirty/clogged muffler. 13. Clean engine air screen/fins. 12. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10. See "To Adjust Carburetor" in fuel. 10. Corroded battery terminals. 6. Clean underside of adjustment. 1. Check oil level/change spark plug. 7. Worn, bent or loose blade. 2. Tighten blade bolt. 2. Replace damaged parts. 25 Dirty air filter. 7. Engine valves out of mower housing. 4. Clean battery terminals. 6. Engine clicks but will not turn...
User Manual
Page 26
... Check wiring and connections. 5. Replace battery. 2. Motion drive belt worn, damaged, or broken. 3. Reverse operation system (ROS) is not "ON" while mower or other attachment is shifted into reverse 1. Reinstall blades sharp edge down. 10. Engine "backfires" when 1. Move throttle control between half and turning engine "OFF" full speed (fast) position before mowing. 4. Replace idler pulley. 4. Clean underside of grass, leaves and trash under mower. 4. Mower deck not level. 5. Place throttle control in transmission during shipment or servicing. 1. Replace...
... Check wiring and connections. 5. Replace battery. 2. Motion drive belt worn, damaged, or broken. 3. Reverse operation system (ROS) is not "ON" while mower or other attachment is shifted into reverse 1. Reinstall blades sharp edge down. 10. Engine "backfires" when 1. Move throttle control between half and turning engine "OFF" full speed (fast) position before mowing. 4. Replace idler pulley. 4. Clean underside of grass, leaves and trash under mower. 4. Mower deck not level. 5. Place throttle control in transmission during shipment or servicing. 1. Replace...