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Popular Poulan HDR500M Manual Pages
User Manual - Page 1
HDR500M 5 HP 17 Inch Tiller
• Assembly • Operation • Maintenance • Service and Adjustments • Storage • Troubleshooting • Repair Parts
For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
190388 03.23.04 TR PRINTED IN U.S.A. OWNER'S MANUAL
MODEL NO.
User Manual - Page 2
...allow adults to the operator's guide instructions for all possible precautions when... Owner's Manual carefully. Be thoroughly ... let go of trouble.
• Stop...set of the equipment. Look behind and use of instructions. Never fill fuel tank indoors.
• Replace gasoline cap securely and clean up , transporting, adjusting or making repairs...manufacturer of all moving parts have stopped. Look...
User Manual - Page 3
...SPECIFICATIONS 3 ASSEMBLY 4-6 OPERATION 7-11 MAINTENANCE SCHEDULE 12
MAINTENANCE 12-14 SERVICE & ADJUSTMENTS 15-18 STORAGE 19 TROUBLESHOOTING 20 REPAIR PARTS-TILLER 21-27 WARRANTY 28
3 Federal laws apply on or near any problems...8226; Follow instructions under "Maintenance" and "Storage" sections of this manual. The instructions will enable you to give you cannot ...
User Manual - Page 4
... shipping purposes. TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. To ensure safe and proper operation of your tiller, all parts and hardware you are listed. (1) Utility knife (1) Tire pressure gauge (1) Pair of those parts left hand is mentioned in this manual, it means when you assemble must be tightened securely...
User Manual - Page 6
...Separate cardboard cover from leveling shield.
• Rotate tiller handle to better suit operator. (See "TO ADJUST HANDLE HEIGHT" in the Service and Adjustments section of carton. SHIFT ROD
HAIRPIN CLIP
SHIFT LEVER INDICATOR
CONTROL BAR BRACKET
CLUTCH CABLE
FIG. 6
CONTROL BAR
FIG. 7... HEIGHT
• Handle height may be adjusted to the right and pull tiller out of this manual).
6
User Manual - Page 9
... assure fuel freshness.
All oil must meet A.P.I. Service Classification SF-SJ.
9
CAUTION: Alcohol...INSURE GOOD COLD WEATHER STARTING. See Storage Instructions for transporting the tiller. Place shift ...For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual).
• To change ...of an engine while in this manual. To avoid engine problems, the fuel system should be...
User Manual - Page 10
...ENGINE (See Fig. 13)
CAUTION: Keep drive control bar in the Service and Adjustments section of this manual. See "TO ADJUST CARBURETOR" in "DISENGAGED" position when starting engine ... handle snap back against starter.
• If engine fires but does not start , see troubleshooting points. NOTE: If engine does not start , move fuel from wrapping around the tine shaft and slowing...
User Manual - Page 11
...to uproot weeds and leave the ground in the Repair Parts section of this manual).
NOTE: In extremely rough conditions and while ...tines to the transmission.
• If shear pin(s) break, replace only with those shown in rough condition, promoting no further growth ... the same time, breaking up with inner hole in the Service and Adjustments section of wheel and remove blocks.
• Repeat...
User Manual - Page 12
...instructed in the Service and Adjustments section of this manual. A new spark plug and clean air filter assure proper air-fuel mixture and help your tiller.
All adjustments in this manual should replace the spark plug, clean
or replace...oil level. • Check tine operation. • Check for wear. Service more often when operating under a heavy load or in dirty or dusty ...
User Manual - Page 13
... oil. • After oil has drained completely, replace oil drain plug
and tighten securely. • Remove oil filler plug.
TO SERVICE PRE-CLEANER • Remove foam pre-cleaner from
... • Remove drain plug. • Tip tiller forward to prevent accidental starting of this manual.
Change the oil after every 25 hours of continuous use.
Clean the foam pre-cleaner after...
User Manual - Page 14
... gap setting is shown in engine will shorten the useful life of all foreign mat- If your tiller. • Clean engine, wheels, finish, etc.
ter. • Keep finished surfaces and wheels free of your engine is air cooled. Inspect periodically and replace if necessary. of this manual. Water in "PRODUCT SPECIFICATIONS" on...
User Manual - Page 15
...Keep tires free of tire pressure. SERVICE AND ADJUSTMENTS
CAUTION: Disconnect spark plug wire from wheel. • Remove wheel and tire. • Repair tire and reassemble.
HANDLE (HIGH ...POSITION)
HANDLE LOCK LEVER
TIRE CARE
CAUTION: When mounting tires, unless beads are not equal, tiller will be positioned at different settings between...
User Manual - Page 18
.... If the carburetor does need adjustment, contact your nearest authorized service center/department
IMPORTANT: NEVERTAMPERWITHTHEENGINEGOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS.
However, engine performance can be necessary. SERVICE AND ADJUSTMENTS
ENGINE
TO ADJUST THROTTLE CONTROL CABLE (See Fig...
User Manual - Page 19
... replacement instructions in the Service and Adjustments section of this manual).
• Lubricate as shown in the Maintenance section of this manual). Replace if necessary.
• Touch up all nuts, bolts and screws are empty. • Never use plastic. ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS...
User Manual - Page 20
...Make necessary adjustments.
1. Replace shear pin(s).
1. ...service center/department.
1. Check oil level/change oil. 2. Remove and clean muffler. 5. Check throttle control setting...set properly. 2. Drain and clean fuel tank and refill, and clean
carburetor. 6. Remove fuel tank and clean. 9. Adjust carburetor to shift into gear
CAUSE
1. TROUBLESHOOTING POINTS
PROBLEM...
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