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User Manual - Page 1
HDR500H 5 HP 17 Inch Tiller
• Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts
For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
Poulan
167577 Rev. 1 1.14.99 TR PRINTED IN U.S.A. OD
4*
OWNER'S MANUAL
MODEL NO.
User Manual - Page 2
....
• Always refer to the operator's guide instructions for the cause. Look behind and use of the handlebars and do not restrain the machine. Never fill fuel tank indoors.
• Replace gasoline cap securely and clean up , transporting, adjusting or making
repairs.
Never allow bystanders near or under rotating parts.
• Exercise extreme caution when...
User Manual - Page 3
... and manufactured to give you to service or repair this manual. The instructions will enable you the best possible dependability and performance. IN THE STATE OF CALIFORNIA, A SPARK ARRESTER IS REQUIRED BY LAW (SECTION 4442 OF THE CALIFORNIA PUBLIC RESOURCES CODE).
MODEL NUMBER HDR500H
SERIAL NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON...
User Manual - Page 5
To ensure safe and proper operation of your tiller, all parts and hardware you are listed. (1) Utility knife (1) Tire pressure gauge (1) Pair of those parts left hand is mentioned in this manual, it means when you assemble must be tightened securely.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are...
User Manual - Page 7
... Handle height may be adjusted to better suit operator. (See "TO ADJUST HANDLE HEIGHT" in the Service and Adjustments section of this manual).
?i iCiTI TROL
CLUTCH CABLE
FIG. 6
CONNECT SHIFT ROD (See Fig. 7)
• Insert ...important for
shipping purposes. Separate cardboard cover from leveling shield.
• Rotate tiller handle to 20 PSI (1.4 kg/cm2). CHECK TIRE PRESSURE
The tires on your...
User Manual - Page 10
...SPECIFICATIONS" on page 3 of overflowing when engine is accidentally spilled, move throttle control to desired position (both sides). OIL LEVEL
TO TRANSPORT
®
CAUTION: Before lifting or transporting, allow for shallow tilling to point of this manual.
To avoid engine problems... Drain gasoline from being careful to allow tiller engine and muffler to the top hole ...
User Manual - Page 11
... • If shear pin(s) break, replace only with shear pins (See 'TINE REPLACEMENT" in "FAST" position.
• ... plug wire is less wet in
the Repair Parts section of this manual.
11 Then go back between "FAST"...Service and Adjustments section of this manual. When starting engine. Pull recoil starter handle until engine reaches start , see troubleshooting points. If the tiller...
User Manual - Page 13
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
ki •t- co .s- ,zO, JQ
co co
o o o
Q4, -i
User Manual - Page 14
...replace cartridge. • Clean and replace cover. Prevent fires! Clean muffler area of the cartridge.
Tighten oil filler plug securely each five (5) hours of this manual.
.ftencOv
OIL DRAIN PLUG
AIR CLEANER (See Fig. 20)
Service...; Clean air screen frequently using a stiff-bristled brush. • Remove blower housing and clean as contact may cause deterioration of all grass, dirt, ...
User Manual - Page 15
... and tire. • Repair tire and reassemble. Replace if damaged. CLEANING
Clean engine, wheels, finish, etc.
TILLER
TO ADJUST HANDLE HEIGHT (See Fig. 22)
Select handle height best suited for cleaning and inspection. CUSTOMER RESPONSIBILITIES
MUFFLER
Do not operate tiller without muffler. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" on page 3 of...
User Manual - Page 18
If the carburetor does need adjustment, see engine manual. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. BELLCRANK
FIG. 29
18
IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS...
User Manual - Page 19
... problems. &#...tiller (See "CLEANING" in the Customer Responsibilities section of this manual).
• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual.
• Be sure that
does not retain moisture. ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS...
User Manual - Page 20
...Clean or replace air cleaner cartridge. 3. Contact an authorized service center/department.
1. Moisten ground or wait for shallower tilling. 2. Check throttle control setting. 3. Engine... too deep. 2.
Shear pin(s) broken. Tiller shuts off pulley(s). Fill fuel tank. 2. Remove fuel tank and clean. 7. TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Water in...
User Manual - Page 22
...REPAIR PARTS
TILLER... 12 Shaft, Idler Arm Bolt, Hex 3/8-16 x 1 Counterweight, L. inches. 1 inch = 25.4 mm
22 MODEL NUMBER HDR500H
MAINFRAME, LEFT SIDE
3 2
45.4(
3]
1
3(2 !kS,„ ikr"rrIS.4111,L11
9 7
6 8
...Indicator Screw, Hex, Washer Head, Slotted #10-24 x 1/2 Clip Washer, Lock 1/4 Nut, Hex 1/4-20 Screw, Set, Hex 5/16-18 x 3/8 Spacer, Split 0.327 x 0.42 x 1.220 Washer 11/32 x 11/16 x...
User Manual - Page 27
MODEL NUMBER HDR500H
DECALS
0
0
3
0
2
o
0 el
4 10
0 -ke
0
5 12
9
8 6
,=
I:
0
i
0
0 0
0
0
0
KEY PART
NO. REPAIR PARTS
TILLER - - NO.
1 157384 2 157387 3 167386 4 143678 5 141907 6 102180X 8 165266 9 141906 10 156199 11 165278 12 162215 - - 167577 - - 167578
DESCRIPTION
Decal, Logo Decal, Description Decal, Logo Decal, Instruction, Tilling Decal, Hand Placement Decal, Shift ...
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