User Manual
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ica * ...Y4T6 4 Do 0-1(111) Os tff OWNER'S MANUAL MODEL NO. HDR500F 5 HP 17 inch Tiller Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Poulan 163661 11.20.97 TR PRINTED IN U.S.A.
ica * ...Y4T6 4 Do 0-1(111) Os tff OWNER'S MANUAL MODEL NO. HDR500F 5 HP 17 inch Tiller Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Poulan 163661 11.20.97 TR PRINTED IN U.S.A.
User Manual
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... exhaust from the plug to vibrate abnormally, stop the unit and disengage the controls quickly. • Never allow bystanders near or under rotating parts. • Exercise extreme caution when operating on slippery surfaces. • Handle fuel with fuel in any adjustments while the engine (motor) ...off the engine and make any enclosure. • Always refer to be used and remove all foreign objects. • Disengage all moving parts have stopped. it cannot contact spark plug in the ground and propel the tiller forward. exhaust fumes are present, such as specified by the...
... exhaust from the plug to vibrate abnormally, stop the unit and disengage the controls quickly. • Never allow bystanders near or under rotating parts. • Exercise extreme caution when operating on slippery surfaces. • Handle fuel with fuel in any adjustments while the engine (motor) ...off the engine and make any enclosure. • Always refer to be used and remove all foreign objects. • Disengage all moving parts have stopped. it cannot contact spark plug in the ground and propel the tiller forward. exhaust fumes are present, such as specified by the...
User Manual
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...which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to the engine or components parts thereof. This Warranty applies only to service or repair this warranty must return the product to assemble and maintain your nearest authorized ...purchased. This Warranty gives yo;: specific legal rights, and you the best possible dependability and performance. The Warranty period for any parts submitted for and using your tiller. • Follow instructions under this unit. This Warranty does not apply to any unanswered questions ...
...which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to the engine or components parts thereof. This Warranty applies only to service or repair this warranty must return the product to assemble and maintain your nearest authorized ...purchased. This Warranty gives yo;: specific legal rights, and you the best possible dependability and performance. The Warranty period for any parts submitted for and using your tiller. • Follow instructions under this unit. This Warranty does not apply to any unanswered questions ...
User Manual
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... Adjustments: Depth Stake Handle Height Side Shields Throttle Tines V-Belt (Ground Drive) Wheels Air Cleaner B Belt: Belt Guard Repair Parts V-Belt (Ground Drive) C Cooling System Controls: Choke Throttle Tines (Drive Control) Cultivating Customer Responsibilities: Air Cleaner Cooling System...Oil Type Spark Plug Starting Stopping Storage Winter Operation F Fuel: Filling Tank Storage Type Finish: Maintenance H Handle: Height Adjustment Repair Parts L Lubrication: Lubrication Chart Engine M Muffler: Maintenance Spark Arrester 0 Oil: Level Type Operation: Cultivating Fill Fuel Tank Starting Engine ...
... Adjustments: Depth Stake Handle Height Side Shields Throttle Tines V-Belt (Ground Drive) Wheels Air Cleaner B Belt: Belt Guard Repair Parts V-Belt (Ground Drive) C Cooling System Controls: Choke Throttle Tines (Drive Control) Cultivating Customer Responsibilities: Air Cleaner Cooling System...Oil Type Spark Plug Starting Stopping Storage Winter Operation F Fuel: Filling Tank Storage Type Finish: Maintenance H Handle: Height Adjustment Repair Parts L Lubrication: Lubrication Chart Engine M Muffler: Maintenance Spark Arrester 0 Oil: Level Type Operation: Cultivating Fill Fuel Tank Starting Engine ...
User Manual
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... Pivot Bolt 3/8-16 UNC Grade 5 c) Extra Shear Pins & Clips 5 ASSEMBLY • Your new tiller has been assembled at the factory with exception of those parts left hand is mentioned in this manual, it means when you are listed. (1) Utility knife (1) Tire pressure gauge (1) Pair of your tiller, all... parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. To ensure safe and proper operation of...
... Pivot Bolt 3/8-16 UNC Grade 5 c) Extra Shear Pins & Clips 5 ASSEMBLY • Your new tiller has been assembled at the factory with exception of those parts left hand is mentioned in this manual, it means when you are listed. (1) Utility knife (1) Tire pressure gauge (1) Pair of your tiller, all... parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. To ensure safe and proper operation of...
User Manual
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Be sure handle lock remains in front part of plate and tighten. • Cut down . Slide handle assembly into position.) VIEWED FROM R.H. Screw in handle lock lever just enough to aid in keeping ...
Be sure handle lock remains in front part of plate and tighten. • Cut down . Slide handle assembly into position.) VIEWED FROM R.H. Screw in handle lock lever just enough to aid in keeping ...
User Manual
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... a few minutes before internal damage occurs to the transmission. • If shear pin(s) break, replace only with shear pins (See "TINE REPLACEMENT' in the Repair Parts section of this manual. NOTE: A warm engine requires less choking to start. • Move throttle control to desired running position. • Allow engine to warm...
... a few minutes before internal damage occurs to the transmission. • If shear pin(s) break, replace only with shear pins (See "TINE REPLACEMENT' in the Repair Parts section of this manual. NOTE: A warm engine requires less choking to start. • Move throttle control to desired running position. • Allow engine to warm...
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ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ENGINE OIL Drain oil (with engine warm) and replace with gasoline in fuel ... of this manual. • Be sure that does not retain moisture. Lubricate as shown in the Service and Adjustments section of this manual). Inspect moving parts for 30 days or more. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ENGINE OIL Drain oil (with engine warm) and replace with gasoline in fuel ... of this manual. • Be sure that does not retain moisture. Lubricate as shown in the Service and Adjustments section of this manual). Inspect moving parts for 30 days or more. Do not drain the gas tank and carburetor if using fuel stabilizer.
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MODEL NUMBER HDR500F HANDLE ASSEMBLY 2 4 5 25 24 22 26 6 26 28 22 27 15 21 17 17 KEY PART NO. DESCRIPTION 1 8389J Grip, Handle 2 121248X Bushing, Snap 3 71191008 Screw, Pan Hd. #10-24 4 126949X428 Bracket, Handle 5 72110514 Bolt, Carriage 5/16-18 x 1-3/4 6 108281X Rod, Shift ... 3/8-16 11 19131611 Washer 13/32 x 1 x 11 Ga. 12 109228X Lever, Lock, Handle 13 150217 Handle 14 13 7 • 1 9 12 18 KEY PART NO. NO. REPAIR PARTS TILLER - - NO. 14 159232 15 145821 17 102604X 18 150696 21 159227 22 150744 24 73731000 25 127012X 26 146480 27 10040500 28 73800500...
MODEL NUMBER HDR500F HANDLE ASSEMBLY 2 4 5 25 24 22 26 6 26 28 22 27 15 21 17 17 KEY PART NO. DESCRIPTION 1 8389J Grip, Handle 2 121248X Bushing, Snap 3 71191008 Screw, Pan Hd. #10-24 4 126949X428 Bracket, Handle 5 72110514 Bolt, Carriage 5/16-18 x 1-3/4 6 108281X Rod, Shift ... 3/8-16 11 19131611 Washer 13/32 x 1 x 11 Ga. 12 109228X Lever, Lock, Handle 13 150217 Handle 14 13 7 • 1 9 12 18 KEY PART NO. NO. REPAIR PARTS TILLER - - NO. 14 159232 15 145821 17 102604X 18 150696 21 159227 22 150744 24 73731000 25 127012X 26 146480 27 10040500 28 73800500...
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MODEL NUMBER HDR500F MAINFRAME, LEFT SIDE 3 • ti 2 .k1( 4 9 7 2I • ,A4 • \\:•.1 4 8 6 39 38 41 "--*- • 42 5 37 N 36 35 I N ... 14 , 15 34 32 \ 31 30 16 19 17 21 20 21 15 28 3 27 1 2 KEY PART NO. NO. H. inches. 1 inch = 25.4 mm 22 NO. 1 73510500 2 10040600 3 73220600 4 74930568 5 ...x 1.688 Nut, Cap 5/16-18 Tire Rim Tire Valve Rivet, Drilled Clip, Hairpin Guard, Belt Belt, V 26 15 22 517 23 24 25 KEY PART NO. DESCRIPTION • 28 29 30 31 32 33 34 35 36 37 38 39 41 42 104679X 12000032 159229 102384X 102141X 74760616 102383X 74760524...
MODEL NUMBER HDR500F MAINFRAME, LEFT SIDE 3 • ti 2 .k1( 4 9 7 2I • ,A4 • \\:•.1 4 8 6 39 38 41 "--*- • 42 5 37 N 36 35 I N ... 14 , 15 34 32 \ 31 30 16 19 17 21 20 21 15 28 3 27 1 2 KEY PART NO. NO. H. inches. 1 inch = 25.4 mm 22 NO. 1 73510500 2 10040600 3 73220600 4 74930568 5 ...x 1.688 Nut, Cap 5/16-18 Tire Rim Tire Valve Rivet, Drilled Clip, Hairpin Guard, Belt Belt, V 26 15 22 517 23 24 25 KEY PART NO. DESCRIPTION • 28 29 30 31 32 33 34 35 36 37 38 39 41 42 104679X 12000032 159229 102384X 102141X 74760616 102383X 74760524...
User Manual
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z.... - Washer, Lock 3/8 Nut, Hex 3/8-16 Clip, Hairpin Rivet, Drilled KEY PART NO. " 11. 4,:'\ \ 4 i --' - 61 1N - _ / ' ii, 1,-- 1 - '-' - / / \ '`'s,,, i ,ii.// 1 \\ -- 1 \ / -* k,) # si '... -- -- --t4 _ VA '- C V.) / / 2 4 5 7 6 KEY PART NO. is --- 0 %.4 ,1 1 N'\ / 1" % 1 11 1 ' -7- 7 _,. \ -)/ ./ / ''' s. / 1.4 - N V., , k ' \ , se \ ,,,,, 0., 4\..-. ;,, ... / -_ _\9, Nt\\4... 25.4 mm 23 REPAIR PARTS TILLER - - MODEL NUMBER HDR500F MAINFRAME, RIGHT SIDE 10 O • 9 8 C )\\ C / AN\ 11 1 it \ 11 \'' / \;',/ /N\...
z.... - Washer, Lock 3/8 Nut, Hex 3/8-16 Clip, Hairpin Rivet, Drilled KEY PART NO. " 11. 4,:'\ \ 4 i --' - 61 1N - _ / ' ii, 1,-- 1 - '-' - / / \ '`'s,,, i ,ii.// 1 \\ -- 1 \ / -* k,) # si '... -- -- --t4 _ VA '- C V.) / / 2 4 5 7 6 KEY PART NO. is --- 0 %.4 ,1 1 N'\ / 1" % 1 11 1 ' -7- 7 _,. \ -)/ ./ / ''' s. / 1.4 - N V., , k ' \ , se \ ,,,,, 0., 4\..-. ;,, ... / -_ _\9, Nt\\4... 25.4 mm 23 REPAIR PARTS TILLER - - MODEL NUMBER HDR500F MAINFRAME, RIGHT SIDE 10 O • 9 8 C )\\ C / AN\ 11 1 it \ 11 \'' / \;',/ /N\...
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... R.H. A 20 34 18 4. 4 42 41 323 40 37 39 49 7 8 36 44 48 53 50 25V2 24 53 5 24 52 25 44 KEY PART NO. REPAIR PARTS TILLER - - w/Bearing (Includes Key No. 8) Shaft, Tine Chain, Roller #50-50 Pitch Screw 1/4-20 x 1/2 Nut, Hex 5/16-18 Kit, Bearing,... 6803J 23 102111X 24 10040700 25 73610700 27 143009 51 DESCRIPTION Transmission Assembly (Includes Key Nos. 2-52) Gearcase, L.H. inches. 24 1 inch = 25.4 mm MODEL NUMBER HDR500F TRANSMISSION 3 1 2 6 5 1 35 12 \4. 0 14 1110 16 4 25) 2, 24 9 5 18 7 23 21 22 19 29 30 24 -- ,! w/Bearing (Includes Key No. 4) ...
... R.H. A 20 34 18 4. 4 42 41 323 40 37 39 49 7 8 36 44 48 53 50 25V2 24 53 5 24 52 25 44 KEY PART NO. REPAIR PARTS TILLER - - w/Bearing (Includes Key No. 8) Shaft, Tine Chain, Roller #50-50 Pitch Screw 1/4-20 x 1/2 Nut, Hex 5/16-18 Kit, Bearing,... 6803J 23 102111X 24 10040700 25 73610700 27 143009 51 DESCRIPTION Transmission Assembly (Includes Key Nos. 2-52) Gearcase, L.H. inches. 24 1 inch = 25.4 mm MODEL NUMBER HDR500F TRANSMISSION 3 1 2 6 5 1 35 12 \4. 0 14 1110 16 4 25) 2, 24 9 5 18 7 23 21 22 19 29 30 24 -- ,! w/Bearing (Includes Key No. 4) ...
User Manual
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..., Depth Stake Shield, Tine Shield, Side Nut, Hex 5/16-18 Washer, Lock 5/16 Bolt, Carriage 5/16-18 x 1-1/4 Bracket, Shield Tine Shield, Side, Outer R.H. MODEL NUMBER HDR500F TINE SHIELD 2 23 24 24 23 3 4 -5, 13 14 6 7 8 5 9 12 11 18 28 16 25 23 s„ 23 16 27 2,4 ,e 26 16 W-.... 7 44 • 22 11 10 15 16 21 19 KEY PART NO. KEY PART NO. inches. 1 inch = 25.4 mm 25 H. NO. 1 98000129 2 161415X428 3 8393J 4 12000036 5 72140506 6 8394J 7 8392J 8 109230X 9 102326X428 10 104085X428 11 ...
..., Depth Stake Shield, Tine Shield, Side Nut, Hex 5/16-18 Washer, Lock 5/16 Bolt, Carriage 5/16-18 x 1-1/4 Bracket, Shield Tine Shield, Side, Outer R.H. MODEL NUMBER HDR500F TINE SHIELD 2 23 24 24 23 3 4 -5, 13 14 6 7 8 5 9 12 11 18 28 16 25 23 s„ 23 16 27 2,4 ,e 26 16 W-.... 7 44 • 22 11 10 15 16 21 19 KEY PART NO. KEY PART NO. inches. 1 inch = 25.4 mm 25 H. NO. 1 98000129 2 161415X428 3 8393J 4 12000036 5 72140506 6 8394J 7 8392J 8 109230X 9 102326X428 10 104085X428 11 ...
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... / " ' 1 `7 4/ / r/ ,e," / it.1 i,' I i r A • . • :I 4 < i ". 67 18 ....6''=*...,..\ 11 2 9 11 9 9 10 4 9 KEY PART NO. NO. 8 74610616 9 4460J 10 132728 11 6555J DESCRIPTION Bolt, Hex 3/8-24 x 1 Tine, Outer, R.H. Tine, Inner, R.H. NO. 1 4459J 2 132673 3 6554J 4 3146R 5 132727 6 73610600 ..., Hairpin Assembly, Hub and Plate, L.H. Assembly, Hub and Plate, R.H. MODEL NUMBER HDR500F TINE ASSEMBLY 12 5 4 3 3 V/ • / / ,.•• '-', ..., 1 * "4. Nut, Hex 3/8-24 Washer, Lock 3/8 KEY PART NO. inches. 1 inch = 25.4 mm 26 REPAIR...
... / " ' 1 `7 4/ / r/ ,e," / it.1 i,' I i r A • . • :I 4 < i ". 67 18 ....6''=*...,..\ 11 2 9 11 9 9 10 4 9 KEY PART NO. NO. 8 74610616 9 4460J 10 132728 11 6555J DESCRIPTION Bolt, Hex 3/8-24 x 1 Tine, Outer, R.H. Tine, Inner, R.H. NO. 1 4459J 2 132673 3 6554J 4 3146R 5 132727 6 73610600 ..., Hairpin Assembly, Hub and Plate, L.H. Assembly, Hub and Plate, R.H. MODEL NUMBER HDR500F TINE ASSEMBLY 12 5 4 3 3 V/ • / / ,.•• '-', ..., 1 * "4. Nut, Hex 3/8-24 Washer, Lock 3/8 KEY PART NO. inches. 1 inch = 25.4 mm 26 REPAIR...
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MODEL NUMBER HDR500E DECALS 0 0 2 3 O 4 10 0 0 5 12 9 7 6 0 e 0 0 O 8 11 KEY PART NO. NO. 1 157384 2 157387 3 157386 4 143675 5 141907 6 102180X 7 141909 8 271948 9 141906 10 156199 11 273721 12 162215 -- 163661 -- 163662 DESCRIPTION Decal, Logo Decal, Description Decal, Logo Decal, Instruction, Tilling Decal, Hand Placement Decal, Shift Indicator Decal, Caution Decal, Briggs & Stratton Decal, Warning, Rotating Tines Decal, Reverse Decal, 5HP Decal, Tine Shield Wrng Dorn Manual, Owner's (English) Manual, Owner's (Spanish) 27 REPAIR PARTS TILLER - -
MODEL NUMBER HDR500E DECALS 0 0 2 3 O 4 10 0 0 5 12 9 7 6 0 e 0 0 O 8 11 KEY PART NO. NO. 1 157384 2 157387 3 157386 4 143675 5 141907 6 102180X 7 141909 8 271948 9 141906 10 156199 11 273721 12 162215 -- 163661 -- 163662 DESCRIPTION Decal, Logo Decal, Description Decal, Logo Decal, Instruction, Tilling Decal, Hand Placement Decal, Shift Indicator Decal, Caution Decal, Briggs & Stratton Decal, Warning, Rotating Tines Decal, Reverse Decal, 5HP Decal, Tine Shield Wrng Dorn Manual, Owner's (English) Manual, Owner's (Spanish) 27 REPAIR PARTS TILLER - -