User Manual
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HDF550J 5 HP 26 Inch Tiller • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Poulan 172498 Rev. 1 2.17.00 TR PRINTED IN U.S.A. k„• DO NOT erzEin o OWNER'S MANUAL MODEL NO.
HDF550J 5 HP 26 Inch Tiller • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Poulan 172498 Rev. 1 2.17.00 TR PRINTED IN U.S.A. k„• DO NOT erzEin o OWNER'S MANUAL MODEL NO.
User Manual
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... operator's guide instructions for important details if the tiller is highly flammable. • Use an approved fuel container. • Never add fuel to operate the equipment without wearing adequate outer garments. Check shear pins, engine mounting bolts, and other bolts at high speeds on slippery surfaces. IMPORTANT: USED TO ALERT YOU THAT THERE IS A POSSIBILITY OF DAMAGING THIS EQUIPMENT. BECOME ALERT!!! a WARNING A The engine exhaust from theplug topreventaccidental starting when setting...
... operator's guide instructions for important details if the tiller is highly flammable. • Use an approved fuel container. • Never add fuel to operate the equipment without wearing adequate outer garments. Check shear pins, engine mounting bolts, and other bolts at high speeds on slippery surfaces. IMPORTANT: USED TO ALERT YOU THAT THERE IS A POSSIBILITY OF DAMAGING THIS EQUIPMENT. BECOME ALERT!!! a WARNING A The engine exhaust from theplug topreventaccidental starting when setting...
User Manual
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... ASSEMBLY OPERATION MAINTENANCE SCHEDULE 2 3 3,10-12 4-5 6-9 10 SERVICE & ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS-TILLER WARRANTY 12-14 15 16 17-22 23 3 IN THE STATE OF CALIFORNIA, A SPARK ARRESTER IS REQUIRED BY LAW (SECTION 4442 OF THE CALIFORNIA PUBLIC RESOURCES CODE). Should you experience any problems you to assemble and maintain your nearest authorized service center. PRODUCT SPECIFICATIONS GASOLINE CAPACITY: OIL (API-SF/SG/SH): (Capacity: 20 oz./0.6L) SPARK PLUG: (GAP...
... ASSEMBLY OPERATION MAINTENANCE SCHEDULE 2 3 3,10-12 4-5 6-9 10 SERVICE & ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS-TILLER WARRANTY 12-14 15 16 17-22 23 3 IN THE STATE OF CALIFORNIA, A SPARK ARRESTER IS REQUIRED BY LAW (SECTION 4442 OF THE CALIFORNIA PUBLIC RESOURCES CODE). Should you experience any problems you to assemble and maintain your nearest authorized service center. PRODUCT SPECIFICATIONS GASOLINE CAPACITY: OIL (API-SF/SG/SH): (Capacity: 20 oz./0.6L) SPARK PLUG: (GAP...
User Manual
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... NUTS FIG. 3 SUPPORT BOLT HANDLE HEIGHT • Handle height may be adjusted to engine brackets with cotter pin. Tighten securely. ASSEMBLY UNPACK CARTON & INSTALL HANDLE (See Fig. 2) a CAUTION: Becarefulofexposedstaples when handling or disposing of this manual). TINE OPERATION • Check tine operation before first use. (See "TINE OPERATION CHECK" in the Service and Adjustments section of this manual). IMPORTANT: WHEN UNPACKING AND ASSEMBLING TILLER, BE CAREFUL NOT TO STRETCH OR KINK CABLE(S). • Cut cable ties securing handles...
... NUTS FIG. 3 SUPPORT BOLT HANDLE HEIGHT • Handle height may be adjusted to engine brackets with cotter pin. Tighten securely. ASSEMBLY UNPACK CARTON & INSTALL HANDLE (See Fig. 2) a CAUTION: Becarefulofexposedstaples when handling or disposing of this manual). TINE OPERATION • Check tine operation before first use. (See "TINE OPERATION CHECK" in the Service and Adjustments section of this manual). IMPORTANT: WHEN UNPACKING AND ASSEMBLING TILLER, BE CAREFUL NOT TO STRETCH OR KINK CABLE(S). • Cut cable ties securing handles...
User Manual
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... reverse direction. DEPTH STAKE - Engages tines in forward direction. THROTTLE CONTROL- REVERSE TINE CONTROL - Used when starting a cold engine. Save this manual for future reference. Controls forward speed and the depth at which the tiller will dig. Learn and understand their meaning. OPERATION KNOW YOUR TILLER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER. Compare the illustrations with the product. CHOKE CONTROL - RECOIL STARTER HANDLE - Used to start the engine. 6
... reverse direction. DEPTH STAKE - Engages tines in forward direction. THROTTLE CONTROL- REVERSE TINE CONTROL - Used when starting a cold engine. Save this manual for future reference. Controls forward speed and the depth at which the tiller will dig. Learn and understand their meaning. OPERATION KNOW YOUR TILLER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER. Compare the illustrations with the product. CHOKE CONTROL - RECOIL STARTER HANDLE - Used to start the engine. 6
User Manual
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... the top. WHEELS (See Fig. 6) Adjust wheels by removing the hairpin clip and clevis pin. HOW TO USE YOUR TILLER Know how to operate all controls before starting your tiller and while tilling. STOPPING (See Fig. 5) TINES • Release forward tine control to stop forward movement. • Release reverse tine control to start engine. Replace the hairpin clip and clevis pin. • For normal tilling, set depth stake...
... the top. WHEELS (See Fig. 6) Adjust wheels by removing the hairpin clip and clevis pin. HOW TO USE YOUR TILLER Know how to operate all controls before starting your tiller and while tilling. STOPPING (See Fig. 5) TINES • Release forward tine control to stop forward movement. • Release reverse tine control to start engine. Replace the hairpin clip and clevis pin. • For normal tilling, set depth stake...
User Manual
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... throttle control to desired running position. • Allow engine to the engine. • Make sure spark plug wire is held by the stake spring. • Push tiller handles down, raising tines off any source of overflowing. See "TO ADJUST CARBURETOR" in the Customer Responsibilities section of this manual. Drain the gas tank, start , see "PRODUCT SPECIFICATIONS" on page 3 of this manual. • Tilt tiller back on its wheels and then re-level. • With engine level...
... throttle control to desired running position. • Allow engine to the engine. • Make sure spark plug wire is held by the stake spring. • Push tiller handles down, raising tines off any source of overflowing. See "TO ADJUST CARBURETOR" in the Customer Responsibilities section of this manual. Drain the gas tank, start , see "PRODUCT SPECIFICATIONS" on page 3 of this manual. • Tilt tiller back on its wheels and then re-level. • With engine level...
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... STARTER HANDLE FIG. 8 BREAKING IN YOUR TILLER Break-in your tilling operation. 7 FIG. 9 CULTIVATING Cultivatingisdestroying the weeds between rows toprevent them from wrapping around the tine shaft and slowing your belt(s), pulleys and tine control before you actually begin tilling. • Start engine, tip tines off ground by pressing handles down and engage tine control to start actual field use the depth stake. To help tiller...
... STARTER HANDLE FIG. 8 BREAKING IN YOUR TILLER Break-in your tilling operation. 7 FIG. 9 CULTIVATING Cultivatingisdestroying the weeds between rows toprevent them from wrapping around the tine shaft and slowing your belt(s), pulleys and tine control before you actually begin tilling. • Start engine, tip tines off ground by pressing handles down and engage tine control to start actual field use the depth stake. To help tiller...
User Manual
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... should replace the spark plug, clean or replace air filter, and check tines and belts for loose fasteners. A new spark plug and clean air filter assure proper air-fuel mixture and help your tiller. LUBRICATION CHART * TINE CONTROL ** ENGINE . O * IDLER ARM * SAE 30 OR 10W-30 MOTOR OIL ** REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION 10 Toreceive full value from the warranty, operator must maintain tiller as instructed in high ambient temperatures. 2 - SERVICE DATES GENERAL RECOMMENDATIONS The warranty on this manual. All adjustments in...
... should replace the spark plug, clean or replace air filter, and check tines and belts for loose fasteners. A new spark plug and clean air filter assure proper air-fuel mixture and help your tiller. LUBRICATION CHART * TINE CONTROL ** ENGINE . O * IDLER ARM * SAE 30 OR 10W-30 MOTOR OIL ** REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION 10 Toreceive full value from the warranty, operator must maintain tiller as instructed in high ambient temperatures. 2 - SERVICE DATES GENERAL RECOMMENDATIONS The warranty on this manual. All adjustments in...
User Manual
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... tiller is air cooled. MUFFLER CYLINDER FINS BLOWER HOUSING OIL DRAIN PLUG OIL FILLER PLUG OIL LEVEL 0 FIG. 14 AIR SCREEN FIG. 12 11 Change the oil after each five (5) hours of this manual. Check the crankcase oil level before starting the engine and after every 25 hours of cover. • Remove air cleaner cover. • Carefully remove air cleaner cartridge. CUSTOMER RESPONSIBILITIES Disconnect spark plug wire before performing any maintenance (except carburetor adjustment) to prevent accidental starting of grass, leaves, spilled oil, or fuel. Tighten screws securely...
... tiller is air cooled. MUFFLER CYLINDER FINS BLOWER HOUSING OIL DRAIN PLUG OIL FILLER PLUG OIL LEVEL 0 FIG. 14 AIR SCREEN FIG. 12 11 Change the oil after each five (5) hours of this manual. Check the crankcase oil level before starting the engine and after every 25 hours of cover. • Remove air cleaner cover. • Carefully remove air cleaner cartridge. CUSTOMER RESPONSIBILITIES Disconnect spark plug wire before performing any maintenance (except carburetor adjustment) to prevent accidental starting of grass, leaves, spilled oil, or fuel. Tighten screws securely...
User Manual
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... a shortened engine life. SPARK PLUG Replace spark plugs at the beginning of each tilling season or after every 50 hours of all gasoline, oil, etc. • Protect painted surfaces with exhaust system. TRANSMISSION Your transmission is equipped with plug. Wedonotrecommendusingagardenhose tocleanyourunit unless the muffler, air filter and carburetor are covered to desired location. • Tighten the four nuts securely. ENGINE BRACKETS HANDLE PANEL NUTS (ALSO 2 / ON LEFT SIDE OF TILLER) CLEVIS PIN...
... a shortened engine life. SPARK PLUG Replace spark plugs at the beginning of each tilling season or after every 50 hours of all gasoline, oil, etc. • Protect painted surfaces with exhaust system. TRANSMISSION Your transmission is equipped with plug. Wedonotrecommendusingagardenhose tocleanyourunit unless the muffler, air filter and carburetor are covered to desired location. • Tighten the four nuts securely. ENGINE BRACKETS HANDLE PANEL NUTS (ALSO 2 / ON LEFT SIDE OF TILLER) CLEVIS PIN...
User Manual
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... of both belts and location of engine pulley. CABLE CLIP O 0/ O TINE CONTROL CABLE 0 BELT REPLACEMENT • Install new forward (inside . • Wrap V-belt around reverse idler pulley and reassemble idler to transmission pulley. Be sure belt is extending lower spring and engaging tines. SERVICE AND ADJUSTMENTS TINE OPERATION CHECK (See Fig. 19) WARNING: Disconnect spark plug wire from engine pulley. Be sure slot in bottom of belt guard is in this section of transmission pulley. BELT REMOVAL • Remove reverse idler pulley from idler...
... of both belts and location of engine pulley. CABLE CLIP O 0/ O TINE CONTROL CABLE 0 BELT REPLACEMENT • Install new forward (inside . • Wrap V-belt around reverse idler pulley and reassemble idler to transmission pulley. Be sure belt is extending lower spring and engaging tines. SERVICE AND ADJUSTMENTS TINE OPERATION CHECK (See Fig. 19) WARNING: Disconnect spark plug wire from engine pulley. Be sure slot in bottom of belt guard is in this section of transmission pulley. BELT REMOVAL • Remove reverse idler pulley from idler...
User Manual
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... your unit to reach the carburetor. Inspect and replace belts, if necessary (See belt replacement instructions in minimizing the formation of oil through spark plug hole into cylinder. • Pull starter handle slowly several times to distribute oil. • Replace with new spark plug. Rust and/or dirt in the tank inside a building where fumes may occur. • Use fresh fuel next season. ENGINE OIL Drain oil (with engine warm) and replace with gasoline in your gasoline...
... your unit to reach the carburetor. Inspect and replace belts, if necessary (See belt replacement instructions in minimizing the formation of oil through spark plug hole into cylinder. • Pull starter handle slowly several times to distribute oil. • Replace with new spark plug. Rust and/or dirt in the tank inside a building where fumes may occur. • Use fresh fuel next season. ENGINE OIL Drain oil (with engine warm) and replace with gasoline in your gasoline...
User Manual
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... Remove fuel tank and clean. 9. Clean engine air screen. 11. Clean/replace muffler. 12. Adjust wheels and depth stake. Engine runs but labors when tilling 1. Carburetor out of power 1. Check throttle control setting. 3. Drain fuel tank and refill with fresh gasoline. 7. Make sure spark plug wire is seated properly on plug. 8. Loss of adjustment. 1. Dirty engine air screen. 11. Low oil level/dirty oil. 2. Ground too dry and hard. 2. inspect/adjust V-belt. 3. Inspect V-belt. Bad spark plug or improper gap. 9. Replace spark plug...
... Remove fuel tank and clean. 9. Clean engine air screen. 11. Clean/replace muffler. 12. Adjust wheels and depth stake. Engine runs but labors when tilling 1. Carburetor out of power 1. Check throttle control setting. 3. Drain fuel tank and refill with fresh gasoline. 7. Make sure spark plug wire is seated properly on plug. 8. Loss of adjustment. 1. Dirty engine air screen. 11. Low oil level/dirty oil. 2. Ground too dry and hard. 2. inspect/adjust V-belt. 3. Inspect V-belt. Bad spark plug or improper gap. 9. Replace spark plug...
User Manual
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... Panel Pnt Control Bolt, Carriage 5/16-18 UNC x 1-1:2 Grip, Handle Handle, L.H. KEY PART NO, NO. MODEL NUMBER HDF550J HANDLE ASSEMBLY 16 3 2 4 3 29 19 ark, 1-20 21 28 11 22 10 O 14 13 7 4C' 11 10 9 . Locknut, Crown 5/16-18 Washer 11/32 x 11/16 x 16 Ga. Washer 3/8 x 7/8 x 14 Ga. REPAIR PARTS TILLER - - DESCRIPTION 17 106932X Knob, Control, Reverse 18 166868 Cable, Control, Tine 19 151229 Lever, Control, Tine 20 154805 Pin, Pivot...
... Panel Pnt Control Bolt, Carriage 5/16-18 UNC x 1-1:2 Grip, Handle Handle, L.H. KEY PART NO, NO. MODEL NUMBER HDF550J HANDLE ASSEMBLY 16 3 2 4 3 29 19 ark, 1-20 21 28 11 22 10 O 14 13 7 4C' 11 10 9 . Locknut, Crown 5/16-18 Washer 11/32 x 11/16 x 16 Ga. Washer 3/8 x 7/8 x 14 Ga. REPAIR PARTS TILLER - - DESCRIPTION 17 106932X Knob, Control, Reverse 18 166868 Cable, Control, Tine 19 151229 Lever, Control, Tine 20 154805 Pin, Pivot...
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..., Cable 3 86777 Screw, Hex, Washer Hd., Slotted, Thd. Nut Keps Hex 1/4-20 NOTE: All component dimensions given in U.S. Cutting #10-24 x 1/2 Type D 4 74610812 Bolt, Hex 1/2-20 x 3/4 5 73220600 Nut, Hex 3/8-16 6 19131316 Washer 13/32 x 13/16 x 16 Ga. 7 2009J Pulley, Idler, Reverse 8 127180X Assembly, Arm, Reverse Idler 9 74760628 Bolt, Hex 3/8-16 x 1-3/4 10 156705X428 Guard, Belt 11 19091016 Washer 9/32 x 5/8 x 16 Ga. 12 104213X Nut, Cap 1/4- 20...
..., Cable 3 86777 Screw, Hex, Washer Hd., Slotted, Thd. Nut Keps Hex 1/4-20 NOTE: All component dimensions given in U.S. Cutting #10-24 x 1/2 Type D 4 74610812 Bolt, Hex 1/2-20 x 3/4 5 73220600 Nut, Hex 3/8-16 6 19131316 Washer 13/32 x 13/16 x 16 Ga. 7 2009J Pulley, Idler, Reverse 8 127180X Assembly, Arm, Reverse Idler 9 74760628 Bolt, Hex 3/8-16 x 1-3/4 10 156705X428 Guard, Belt 11 19091016 Washer 9/32 x 5/8 x 16 Ga. 12 104213X Nut, Cap 1/4- 20...
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... 5/16-18 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 19 NO. 15 5388J 16 121117X 17 9188R 18 19131311 19 9190R 20 73680600 21 74760516 22 73800500 DESCRIPTION Spring, Stake Bolt, Shoulder Wheel Washer 13/32 x 13/16 x 11 Ga. KEY PART NO. MODEL NUMBER HDF550J WHEEL AND DEPTH STAKE ASSEMBLY 16 17 2 3 eiteteertt 2 of (2) I V' • • 21 18...
... 5/16-18 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 19 NO. 15 5388J 16 121117X 17 9188R 18 19131311 19 9190R 20 73680600 21 74760516 22 73800500 DESCRIPTION Spring, Stake Bolt, Shoulder Wheel Washer 13/32 x 13/16 x 11 Ga. KEY PART NO. MODEL NUMBER HDF550J WHEEL AND DEPTH STAKE ASSEMBLY 16 17 2 3 eiteteertt 2 of (2) I V' • • 21 18...
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..., w/washer 3/8-16 Shield, Tine Bracket, Engine, R.H. Bracket, Engine, L.H. inches. 1 inch = 25.4 mm 21 DESCRIPTION 14 9173R Spacer, Split 15 73510500 Nut, Keps 5/16 16 19091412 Washer 9/32 x 7/8 x 12 Ga. 17 19092016 Washer 9/32 x 1-1/4 x 16 Ga • 18 10040400 Washer, Lock 1/4 19 74610412 Bolt, Hex 1/4-28 x 3/4 Gr. 5 20 Engine, Briggs Model 137202 Order parts from engine manufacturer NOTE: All component dimensions given in U.S. NO. REPAIR PARTS TILLER - -
..., w/washer 3/8-16 Shield, Tine Bracket, Engine, R.H. Bracket, Engine, L.H. inches. 1 inch = 25.4 mm 21 DESCRIPTION 14 9173R Spacer, Split 15 73510500 Nut, Keps 5/16 16 19091412 Washer 9/32 x 7/8 x 12 Ga. 17 19092016 Washer 9/32 x 1-1/4 x 16 Ga • 18 10040400 Washer, Lock 1/4 19 74610412 Bolt, Hex 1/4-28 x 3/4 Gr. 5 20 Engine, Briggs Model 137202 Order parts from engine manufacturer NOTE: All component dimensions given in U.S. NO. REPAIR PARTS TILLER - -
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NO. 1 157377 2 157380 3 157378 4 141914 5 141907 7 171803 8 141906 9 157381 10 171804 11 162215 172498 172499 DESCRIPTION Decal, Logo Decal, Logo Decal, HP, Reverse Decal, Reverse, Tine Control Decal, Hand Placement Decal, Briggs & Stratton Decal, Warning, Rotating Tines Decal, Hvy Duty Decal, 5 HP Decal, Tine Shield Wrng. Dom Manual, Owner's (English) Manual, Owner's (Spanish) REPAIR PARTS TILLER - - MODEL NUMBER HDF550J DECALS 0 0 0 9 3 2 0 5 4 8 11 KEY PART NO.
NO. 1 157377 2 157380 3 157378 4 141914 5 141907 7 171803 8 141906 9 157381 10 171804 11 162215 172498 172499 DESCRIPTION Decal, Logo Decal, Logo Decal, HP, Reverse Decal, Reverse, Tine Control Decal, Hand Placement Decal, Briggs & Stratton Decal, Warning, Rotating Tines Decal, Hvy Duty Decal, 5 HP Decal, Tine Shield Wrng. Dom Manual, Owner's (English) Manual, Owner's (Spanish) REPAIR PARTS TILLER - - MODEL NUMBER HDF550J DECALS 0 0 0 9 3 2 0 5 4 8 11 KEY PART NO.
User Manual
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... to the engine, other rights which we will repair or replace, at our option, without charge to you must return the product to materials or workmanship. Battery must be maintained in replacing parts, any battery which we will replace, without charge for any power equipment unit or attachment are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. This Warranty is requested...
... to the engine, other rights which we will repair or replace, at our option, without charge to you must return the product to materials or workmanship. Battery must be maintained in replacing parts, any battery which we will replace, without charge for any power equipment unit or attachment are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. This Warranty is requested...