User Manual
Page 2
...; Never carry children. They may obscure vision. Never remove gas cap or add fuel with the engine running . • Grass catcher components are familiar with the engine running . Adjust and service as rocks, toys, wire, etc.,• which could overturn the machine. These can occur if the operator is clear of children. CHILDREN Tragic accidents can change the stability of a cliff or ditch, or if...
...; Never carry children. They may obscure vision. Never remove gas cap or add fuel with the engine running . • Grass catcher components are familiar with the engine running . Adjust and service as rocks, toys, wire, etc.,• which could overturn the machine. These can occur if the operator is clear of children. CHILDREN Tragic accidents can change the stability of a cliff or ditch, or if...
User Manual
Page 3
...;F) OIL CAPACITY: W/ FILTER: 3.5 PINTS W/O FILTER: 3.0 PINTS SPARK PLUG: (GAP: .030") CHAMPION RJ19LM VALVE CLEARANCE: INTAKE: .005" - .007" EXHAUST: .009" - .011" TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: BATTERY: 3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP/HR: 25 MIN. If a spark arrester is used on your purchase of this owner's manual. We have competent, well-trained technicians and the proper tools to assemble and maintain your unit properly. MODEL NUMBER CHD145H42B SERIAL NUMBER...
...;F) OIL CAPACITY: W/ FILTER: 3.5 PINTS W/O FILTER: 3.0 PINTS SPARK PLUG: (GAP: .030") CHAMPION RJ19LM VALVE CLEARANCE: INTAKE: .005" - .007" EXHAUST: .009" - .011" TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: BATTERY: 3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP/HR: 25 MIN. If a spark arrester is used on your purchase of this owner's manual. We have competent, well-trained technicians and the proper tools to assemble and maintain your unit properly. MODEL NUMBER CHD145H42B SERIAL NUMBER...
User Manual
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...: Excluded from this Warranty, you , any battery which we will exchange the Battery, charging you have been properly assembled, adjusted, operated, and maintained in materials and workmanship. Transportation charges for replacement under this Warranty are the responsibility of ownership. TABLE OF CONTENTS SAFETY RULES PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES ASSEMBLY OPERATION 2 3 3, 15-19 6-9 10-14 MAINTENANCE SCHEDULE SERVICE AND ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS - TRACTOR WARRANTY 15 20-24 25...
...: Excluded from this Warranty, you , any battery which we will exchange the Battery, charging you have been properly assembled, adjusted, operated, and maintained in materials and workmanship. Transportation charges for replacement under this Warranty are the responsibility of ownership. TABLE OF CONTENTS SAFETY RULES PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES ASSEMBLY OPERATION 2 3 3, 15-19 6-9 10-14 MAINTENANCE SCHEDULE SERVICE AND ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS - TRACTOR WARRANTY 15 20-24 25...
User Manual
Page 6
... BOLT AND NUT SECURELY TO 18-22 FT. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Slide steering wheel adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left unassembled for any additional loose parts or cartons and remove. Standard wrench sizes are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM...
... BOLT AND NUT SECURELY TO 18-22 FT. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Slide steering wheel adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left unassembled for any additional loose parts or cartons and remove. Standard wrench sizes are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM...
User Manual
Page 8
... START ENGINE" and "PURGE TRANSMISSION" in the Service and Adjustments section of this manual. See 'TO LEVEL MOWER HOUSING" in the Operation section of this manual). 8 WHILELEARNINGHOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THEFOLLOWING IMPORTANT ITEMS: Engine oil is in the Service and Adjustments section of this ,manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be sure freewheel control is at the factory for the first time. See 'TO ADJUST BRAKE" in drive position. PLEASE REVIEW...
... START ENGINE" and "PURGE TRANSMISSION" in the Service and Adjustments section of this manual. See 'TO LEVEL MOWER HOUSING" in the Operation section of this manual). 8 WHILELEARNINGHOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THEFOLLOWING IMPORTANT ITEMS: Engine oil is in the Service and Adjustments section of this ,manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be sure freewheel control is at the factory for the first time. See 'TO ADJUST BRAKE" in drive position. PLEASE REVIEW...
User Manual
Page 12
...; To reengage transmission, reverse above procedure. ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION "DISENGAGED" POSITION OPERATION ATTACHMENT LIFT LEVER HIGH POSITION LOW POSITION 11..14m Acipin FIG. 10 TO OPERATE ON HILLS A CAUTION: Do not drive up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move motion control lever to slowest setting. • Make all turns slowly. To avoid engine problems, the fuel system should change engine oil, see the...
...; To reengage transmission, reverse above procedure. ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION "DISENGAGED" POSITION OPERATION ATTACHMENT LIFT LEVER HIGH POSITION LOW POSITION 11..14m Acipin FIG. 10 TO OPERATE ON HILLS A CAUTION: Do not drive up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move motion control lever to slowest setting. • Make all turns slowly. To avoid engine problems, the fuel system should change engine oil, see the...
User Manual
Page 13
... ignition and turn key clockwiseto"START' position and release key as soon as follows: • Be sure the tractor is running, move throttle control to several seconds to half (1/2) speed. This can be done during the engine warm up period. • The attachments can now be purged before operating tractor for more than fifteen seconds per minute. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT...
... ignition and turn key clockwiseto"START' position and release key as soon as follows: • Be sure the tractor is running, move throttle control to several seconds to half (1/2) speed. This can be done during the engine warm up period. • The attachments can now be purged before operating tractor for more than fifteen seconds per minute. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT...
User Manual
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S ,O'?' _,c'?: d t ,c0 zt ,cO , ,c3?' V - V - c?; CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE ALL IN DATES AS YOU COMPLETE REGULAR SERVICE \)4' s ,;), cks _,'e. k v.0 cvi ' O# 'e , :c:P ,P r " 4 ) -cOCk O"*. e caO ,.cP 0. V - V - tkvs V -
S ,O'?' _,c'?: d t ,c0 zt ,cO , ,c3?' V - V - c?; CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE ALL IN DATES AS YOU COMPLETE REGULAR SERVICE \)4' s ,;), cks _,'e. k v.0 cvi ' O# 'e , :c:P ,P r " 4 ) -cOCk O"*. e caO ,.cP 0. V - V - tkvs V -
User Manual
Page 16
... LINES ON THE BOLT HEAD. Do not attempt to clean fan or transmission while engine is running or while the transmission is balanced. NOTE: To seal tire punctures and prevent flat tires due to be sure fan blades are not adjustable. Tire sealant also prevents tire dry rot and corrosion. Install new or resharpened blade with grease or petroleum jelly. • Reinstall battery (See "CONNECT BATTERY...
... LINES ON THE BOLT HEAD. Do not attempt to clean fan or transmission while engine is running or while the transmission is balanced. NOTE: To seal tire punctures and prevent flat tires due to be sure fan blades are not adjustable. Tire sealant also prevents tire dry rot and corrosion. Install new or resharpened blade with grease or petroleum jelly. • Reinstall battery (See "CONNECT BATTERY...
User Manual
Page 17
..., or SH. COVER KNOB COVER CARTRIDGE NUT FOAM PRE-CLEANER FIG. 17 PAPER CARTRIDGE BASE OIL DRAIN PLUG FIG. 16 17 CUSTOMER RESPONSIBILITIES ENGINE LUBRICATION Only use high quality detergent oil rated with knob(s). Change the oil after each time you check the oil level. Keep oil at least once a year if the tractor is tightened securely for 50 hours in a suitable ccntainer. • Remove oil fill cap/dipstick. Tighten oil fill cap/dipstick securely...
..., or SH. COVER KNOB COVER CARTRIDGE NUT FOAM PRE-CLEANER FIG. 17 PAPER CARTRIDGE BASE OIL DRAIN PLUG FIG. 16 17 CUSTOMER RESPONSIBILITIES ENGINE LUBRICATION Only use high quality detergent oil rated with knob(s). Change the oil after each time you check the oil level. Keep oil at least once a year if the tractor is tightened securely for 50 hours in a suitable ccntainer. • Remove oil fill cap/dipstick. Tighten oil fill cap/dipstick securely...
User Manual
Page 18
...) Remove any spilled gasoline. Water in engine can result in one year. Clean with automotive type wax. SCREWS BLOWER HOUSING SCREWS DIPSTICK TUBE ASSEMBLY AIR SCREEN MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. If fuel filter becomes clogged, obstructing fuel flow to keep water out. of all foreign matter. • Keep finished surfaces and wheels free of...
...) Remove any spilled gasoline. Water in engine can result in one year. Clean with automotive type wax. SCREWS BLOWER HOUSING SCREWS DIPSTICK TUBE ASSEMBLY AIR SCREEN MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. If fuel filter becomes clogged, obstructing fuel flow to keep water out. of all foreign matter. • Keep finished surfaces and wheels free of...
User Manual
Page 19
... LINK ADJUSTMENT NUT SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from rear deck brackets by removing retainer springs. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK...
... LINK ADJUSTMENT NUT SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from rear deck brackets by removing retainer springs. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK...
User Manual
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... the tractor on both front links an equal number of turns. • When distance "D" is in all pulley grooves and inside all belt guides. • Install mower in its highest position. SERVICE AND ADJUSTMENTS FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. To obtain the best cutting results, the mower housing should be replaced without tools. Engage parking brake. Tighten nut "E" on...
... the tractor on both front links an equal number of turns. • When distance "D" is in all pulley grooves and inside all belt guides. • Install mower in its highest position. SERVICE AND ADJUSTMENTS FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. To obtain the best cutting results, the mower housing should be replaced without tools. Engage parking brake. Tighten nut "E" on...
User Manual
Page 21
...; Remove belt from transmission input pulley and over cooling fan blades. • Pull belt toward rear of this manual. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 26 TO REPLACE MOTION DRIVE BELT (See Fig. 27) Park the tractor on your nearest authorized service center/department. 21 IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS. Retighten jam nut against nut "A". •...
...; Remove belt from transmission input pulley and over cooling fan blades. • Pull belt toward rear of this manual. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 26 TO REPLACE MOTION DRIVE BELT (See Fig. 27) Park the tractor on your nearest authorized service center/department. 21 IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS. Retighten jam nut against nut "A". •...
User Manual
Page 22
... tires due to start the engine, it from starting , follow this manual. Pull bulb holder out of the hole in axle groove. • Replace axle cover. If your local parts dealer. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. TO ATTACH JUMPER CABLES - • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not...
... tires due to start the engine, it from starting , follow this manual. Pull bulb holder out of the hole in axle groove. • Replace axle cover. If your local parts dealer. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. TO ATTACH JUMPER CABLES - • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not...
User Manual
Page 24
...bulb(s). 3. Check wiring and connections. 5. Faulty operator-safety presence control system. Engine speed too slow. Place freewheel control in this manual. 11. Wom/damaged mower drive belt. 3. Improper blades used. Clean underside of grass, leaves and trash under mower. 4. Replace fuse. Engine throttle control not set at "SLOW" position for proper air pressure. 6. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels to dry before stopping engine. Turn switch "ON". 2. Purge transmission. 1. I 26 Bad battery...
...bulb(s). 3. Check wiring and connections. 5. Faulty operator-safety presence control system. Engine speed too slow. Place freewheel control in this manual. 11. Wom/damaged mower drive belt. 3. Improper blades used. Clean underside of grass, leaves and trash under mower. 4. Replace fuse. Engine throttle control not set at "SLOW" position for proper air pressure. 6. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels to dry before stopping engine. Turn switch "ON". 2. Purge transmission. 1. I 26 Bad battery...
User Manual
Page 31
..., Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt, Idler Washer 13/32 x 13/16 x 12 Gauge Washer 11/32 x 5/8 x 12 Ga. TT Cover, Pedal Pulley, Engine Bolt Hex 7/16-20 X 4 Gr. 5 Washer Keeper Belt Engine Screw Keeper Belt Engine Washer 13/32 x 1-1/4 x 12 Gauge Spacer, Axle PVST Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm. MODEL NUMBER CHD145H42B DRIVE KEY PART NO. NO...
..., Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt, Idler Washer 13/32 x 13/16 x 12 Gauge Washer 11/32 x 5/8 x 12 Ga. TT Cover, Pedal Pulley, Engine Bolt Hex 7/16-20 X 4 Gr. 5 Washer Keeper Belt Engine Screw Keeper Belt Engine Washer 13/32 x 1-1/4 x 12 Gauge Spacer, Axle PVST Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm. MODEL NUMBER CHD145H42B DRIVE KEY PART NO. NO...
User Manual
Page 33
... Ty-tt Pin Cotter 1/8 x 3/4 Cad Rod Tie Wire Form 19 75 Mech Bushing Steering Screw Cap Wheel Steer Ayp Washer 13/32 x 2-3/8 x 8 Ga Lock Nut Adapter Wheel Strg Boot Shaft Steering Washer 25/32 X 1-1/4 X 16 Ga Shaft Extension Steering Non-Adj Cap Spindle FrTop Blk Fitting Grease Nut Lock Hex W/lns. 5/16-18 Unc P Nut Crownlock 3/8-16 UNC Bolt Fin Hex 5/16-18 Unc 6 x 1-1/4 Kit Steering Asm Service Bolt in Hex...
... Ty-tt Pin Cotter 1/8 x 3/4 Cad Rod Tie Wire Form 19 75 Mech Bushing Steering Screw Cap Wheel Steer Ayp Washer 13/32 x 2-3/8 x 8 Ga Lock Nut Adapter Wheel Strg Boot Shaft Steering Washer 25/32 X 1-1/4 X 16 Ga Shaft Extension Steering Non-Adj Cap Spindle FrTop Blk Fitting Grease Nut Lock Hex W/lns. 5/16-18 Unc P Nut Crownlock 3/8-16 UNC Bolt Fin Hex 5/16-18 Unc 6 x 1-1/4 Kit Steering Asm Service Bolt in Hex...
User Manual
Page 34
... Rear (Service Item Only) 11 104757X Cap Axle Blk 1 50 X 1 00 - - 144334 Sealant, Tire (10 oz. Mut Hyd - - 160886 Manual Owner"s (Eng) - 160887 Manual Owner's (Fr) Available accessories (not included with tractor): - - NO. Hyd. MODEL NUMBER CHD145H42B DECALS 13 3 16 8 19 2 6 11 7 5 15 KEY PART NO. NO. C42 Grass Catcher LSB42 42" Snow Blower LC05 Wheel Weights LBD48 48" Snow Blade LA018 Tire Chains MK42 Mulching Kit w/Blades KEY PART NO. inches 1 inch = 25...
... Rear (Service Item Only) 11 104757X Cap Axle Blk 1 50 X 1 00 - - 144334 Sealant, Tire (10 oz. Mut Hyd - - 160886 Manual Owner"s (Eng) - 160887 Manual Owner's (Fr) Available accessories (not included with tractor): - - NO. Hyd. MODEL NUMBER CHD145H42B DECALS 13 3 16 8 19 2 6 11 7 5 15 KEY PART NO. NO. C42 Grass Catcher LSB42 42" Snow Blower LC05 Wheel Weights LBD48 48" Snow Blade LA018 Tire Chains MK42 Mulching Kit w/Blades KEY PART NO. inches 1 inch = 25...
User Manual
Page 39
... 3/8-16 UNC Rod Pivot W/nibs Rod Clutch Secondary W/nibs Guard Mandrel LH Black Spring Retainer 1" Zinc/cad Screw Hex Thd Cut Washer Hardened Smaller Roller Asm Cam Follower 42" dec Bolt Shoulder 10-24 Zinc Gr 5 42" Nut Lock #10-24 Unc KEY PART NO. inches 1 inch = 25.4 mm 41 MODEL NUMBER CHD145H42B MOWER DECK KEY PART NO. Order seperately gauge wheel components Key Nos. 111-121) NOTE: All...
... 3/8-16 UNC Rod Pivot W/nibs Rod Clutch Secondary W/nibs Guard Mandrel LH Black Spring Retainer 1" Zinc/cad Screw Hex Thd Cut Washer Hardened Smaller Roller Asm Cam Follower 42" dec Bolt Shoulder 10-24 Zinc Gr 5 42" Nut Lock #10-24 Unc KEY PART NO. inches 1 inch = 25.4 mm 41 MODEL NUMBER CHD145H42B MOWER DECK KEY PART NO. Order seperately gauge wheel components Key Nos. 111-121) NOTE: All...