Owners Manual
Page 1
...or circuit breaker that is the same rating as the branch circuit the air compressor is connected to a circuit protected by fuses, use time delay fuses. IMPORTANT - OWNERS MANUAL FOR Oil Lubricated Air Compressor MODEL No MAC5200 SPECIFICATION CHART Model # Horsepower SCFM @ 40 PSIG SCFM @ 90 PSIG... Cut-In Pressure Cut-Out Pressure Bore Stroke Voltage -Single Phase Motor RPM Amperage @ max pressure Tank Size CSA/US Listed MAC5200 3 6.9 6.5 110 PSI 140...
...or circuit breaker that is the same rating as the branch circuit the air compressor is connected to a circuit protected by fuses, use time delay fuses. IMPORTANT - OWNERS MANUAL FOR Oil Lubricated Air Compressor MODEL No MAC5200 SPECIFICATION CHART Model # Horsepower SCFM @ 40 PSIG SCFM @ 90 PSIG... Cut-In Pressure Cut-Out Pressure Bore Stroke Voltage -Single Phase Motor RPM Amperage @ max pressure Tank Size CSA/US Listed MAC5200 3 6.9 6.5 110 PSI 140...
Owners Manual
Page 2
... CONTENTS SAFETY INSTRUCTIONS 3 Warning Chart 3 GLOSSARY 7 DUTY CYCLE 7 GENERAL INFORMATION ON-RECEIPT INSPECTION 7 STORAGE 8 DESCRIPTION OF OPERATION 8 INSTALLATION and BREAK-IN PROCEDURES 9 Location Of the Air Compressor 9 Lubrication and Oil 9 Initial Start Up Procedure 10 Extension Cords 10 Piping 10 Grounding Instruction 10 OPERATING PROCEDURES 11 Daily Start-up Checklist 11 MAINTENANCE...
... CONTENTS SAFETY INSTRUCTIONS 3 Warning Chart 3 GLOSSARY 7 DUTY CYCLE 7 GENERAL INFORMATION ON-RECEIPT INSPECTION 7 STORAGE 8 DESCRIPTION OF OPERATION 8 INSTALLATION and BREAK-IN PROCEDURES 9 Location Of the Air Compressor 9 Lubrication and Oil 9 Initial Start Up Procedure 10 Extension Cords 10 Piping 10 Grounding Instruction 10 OPERATING PROCEDURES 11 Daily Start-up Checklist 11 MAINTENANCE...
Owners Manual
Page 3
... fire extinguisher. • Do not operate machine with the operation and controls of the air compressor. • Keep operating area clear of all persons, pets, and obstacles. • Keep children away from the air compressor at all times. • Do not operate the product when fatigued or under the ...influence of your air compressor could lead to serious injury to you or others. • Review and understand all ...
... fire extinguisher. • Do not operate machine with the operation and controls of the air compressor. • Keep operating area clear of all persons, pets, and obstacles. • Keep children away from the air compressor at all times. • Do not operate the product when fatigued or under the ...influence of your air compressor could lead to serious injury to you or others. • Review and understand all ...
Owners Manual
Page 4
Never use the compressor to you and others. Page 4 Risk of Attachments and Accessories Bursting Exceeding the pressure rating of air tools, spray guns, air operated accessories, tires AND other inflatables can cause them to explode or fly apart, and could lead to a weakening ...other components, which control tank pressure. • Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of Air Tank Bursting WHAT CAN HAPPEN HOW TO PREVENT IT The following conditions could result in serious injury to inflate small lowpressure objects such...
Never use the compressor to you and others. Page 4 Risk of Attachments and Accessories Bursting Exceeding the pressure rating of air tools, spray guns, air operated accessories, tires AND other inflatables can cause them to explode or fly apart, and could lead to a weakening ...other components, which control tank pressure. • Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of Air Tank Bursting WHAT CAN HAPPEN HOW TO PREVENT IT The following conditions could result in serious injury to inflate small lowpressure objects such...
Owners Manual
Page 5
...materials such as paint, paint • Never inhale air from the compressor, either directly or from a breathing device connected to Breathing WHAT CAN HAPPEN HOW TO PREVENT IT • Your air compressor is normal for breathing. The air stream may contain carbon monoxide or other vapors, or ...particles from your compressor is not safe for electrical contact within the motor and pressure switch to which the compressor is connected provides proper electrical ...
...materials such as paint, paint • Never inhale air from the compressor, either directly or from a breathing device connected to Breathing WHAT CAN HAPPEN HOW TO PREVENT IT • Your air compressor is normal for breathing. The air stream may contain carbon monoxide or other vapors, or ...particles from your compressor is not safe for electrical contact within the motor and pressure switch to which the compressor is connected provides proper electrical ...
Owners Manual
Page 6
... • Always wear approved safety glasses with your specific application. Page 6 Risk from the air line before maintenance while the attempting any part of the compressor. damaged or removed. Do not reach around protective shrouds or attempt maintenance until unit has been..., insecticides, weed killers, etc., contain harmful vapors and poisons. • Breathing compressor or sprayed materials vapor can cause serious injury. plugged in, you from Compressed Air The compressed air stream can cause soft tissue damage, and can • Never operate the expose yourself...
... • Always wear approved safety glasses with your specific application. Page 6 Risk from the air line before maintenance while the attempting any part of the compressor. damaged or removed. Do not reach around protective shrouds or attempt maintenance until unit has been..., insecticides, weed killers, etc., contain harmful vapors and poisons. • Breathing compressor or sprayed materials vapor can cause serious injury. plugged in, you from Compressed Air The compressed air stream can cause soft tissue damage, and can • Never operate the expose yourself...
Owners Manual
Page 7
... a 50% duty cycle. Immediately upon arrival, check equipment for operating paint spray guns, air tools, caulking guns, grease guns, air brushes, sandblaster, inflating tires or spraying weed killers, insecticides, etc. It builds to build. DUTY CYCLE All Makita manufactured air compressors are recommended to be done regardless of any visible signs of damage to correct...
... a 50% duty cycle. Immediately upon arrival, check equipment for operating paint spray guns, air tools, caulking guns, grease guns, air brushes, sandblaster, inflating tires or spraying weed killers, insecticides, etc. It builds to build. DUTY CYCLE All Makita manufactured air compressors are recommended to be done regardless of any visible signs of damage to correct...
Owners Manual
Page 8
...). Turn pressure switch to the "off the motor. ON/AUTO - AIR COMPRESSOR PUMP: To compress air, the piston moves up and down stroke, air is not available until the compressor has raised the air tank pressure above that required at the end of goods immediately. MOTOR ...The electric motor has a manual thermal overload protector. The intake valve closes and compressed air is "open", allowing compressed air to clean air coming into the air tank. STORAGE Before you store the air compressor, make sure you , report any reason, the thermal overload protector will be clean...
...). Turn pressure switch to the "off the motor. ON/AUTO - AIR COMPRESSOR PUMP: To compress air, the piston moves up and down stroke, air is not available until the compressor has raised the air tank pressure above that required at the end of goods immediately. MOTOR ...The electric motor has a manual thermal overload protector. The intake valve closes and compressed air is "open", allowing compressed air to clean air coming into the air tank. STORAGE Before you store the air compressor, make sure you , report any reason, the thermal overload protector will be clean...
Owners Manual
Page 9
..." pressure setting, the safety valve will result from a lower pressure. SAFETY VALVE: If the pressure switch does not shut off the air compressor at least 12 inches away from a higher to a lower setting, first reduce to allow for proper installation. reaches "cut -in ...on the sight glass. INSTALLATION AND BREAK-IN PROCEDURES LOCATION OF THE AIR COMPRESSOR Locate the air compressor in pressure setting, always approach the desired pressure from even limited operation unless filled with the air filter for proper cooling. This pressure is controlled by the regulator and ...
..." pressure setting, the safety valve will result from a lower pressure. SAFETY VALVE: If the pressure switch does not shut off the air compressor at least 12 inches away from a higher to a lower setting, first reduce to allow for proper installation. reaches "cut -in ...on the sight glass. INSTALLATION AND BREAK-IN PROCEDURES LOCATION OF THE AIR COMPRESSOR Locate the air compressor in pressure setting, always approach the desired pressure from even limited operation unless filled with the air filter for proper cooling. This pressure is controlled by the regulator and ...
Owners Manual
Page 10
... 100 feet long, use . If a pipe line is equipped with a cord having a grounding wire with compressed air. Grounding Instruction WARNING: Risk of an extension cord. The air compressor is necessary, use with an appropriate amount of oil may be present in the pump upon receipt of shock by ...no-load condition to lubricate the bearings and pistons, and to the motor. Low voltage can burst from air pressure. Regardless of leaks. Piping that is in an air compressor. This air compressor must be used in good condition. Use only metal pipe for use the next larger size. If an...
... 100 feet long, use . If a pipe line is equipped with a cord having a grounding wire with compressed air. Grounding Instruction WARNING: Risk of an extension cord. The air compressor is necessary, use with an appropriate amount of oil may be present in the pump upon receipt of shock by ...no-load condition to lubricate the bearings and pistons, and to the motor. Low voltage can burst from air pressure. Regardless of leaks. Piping that is in an air compressor. This air compressor must be used in good condition. Use only metal pipe for use the next larger size. If an...
Owners Manual
Page 11
... as the plug. free of damage. WATER WILL CONDENSE IN THE AIR TANK. Note: If drain cock valve is set to "OFF". 7. The air compressor can result in well-ventilated areas; Always operate the air compressor in electrical shock. Motor will stop when tank pressure reaches "cut-...out" pressure. 4. Do not use if there are finished: 6. Using the air tool or accessory, bleed the tank pressure...
... as the plug. free of damage. WATER WILL CONDENSE IN THE AIR TANK. Note: If drain cock valve is set to "OFF". 7. The air compressor can result in well-ventilated areas; Always operate the air compressor in electrical shock. Motor will stop when tank pressure reaches "cut-...out" pressure. 4. Do not use if there are finished: 6. Using the air tool or accessory, bleed the tank pressure...
Owners Manual
Page 12
...be modified to suit the conditions under which your compressor is geared to make sure they are operating properly. 4. Check for leaks; Each year of operation or if a problem is suspected: • Check condition of air compressor pump intake and exhaust valves. • Check condition... of the sight glass. Drain water from the air tank, any unusual noise and/or vibration. 3. MAINTENANCE WARNING: UNIT CYCLES AUTOMATICALLY WHEN POWER...
...be modified to suit the conditions under which your compressor is geared to make sure they are operating properly. 4. Check for leaks; Each year of operation or if a problem is suspected: • Check condition of air compressor pump intake and exhaust valves. • Check condition... of the sight glass. Drain water from the air tank, any unusual noise and/or vibration. 3. MAINTENANCE WARNING: UNIT CYCLES AUTOMATICALLY WHEN POWER...
Owners Manual
Page 13
... not get up to the check valve threads. Allow oil to drain completely. 2.Replace the oil drain plug (The use the compressor, check the air filter to be allowed to cool down before resetting the overload switch and restarting. The check valve may be suspected when: 1. Page...Teflon tape to avoid leakage is recommended.) 3.Refill with the air filter removed. • A dirty air filter will shut off frequently, check for any reason, the overload protector will not allow the compressor to operate at all air pressure from air tank and unplug outfit. 2. If the motor overheats for...
... not get up to the check valve threads. Allow oil to drain completely. 2.Replace the oil drain plug (The use the compressor, check the air filter to be allowed to cool down before resetting the overload switch and restarting. The check valve may be suspected when: 1. Page...Teflon tape to avoid leakage is recommended.) 3.Refill with the air filter removed. • A dirty air filter will shut off frequently, check for any reason, the overload protector will not allow the compressor to operate at all air pressure from air tank and unplug outfit. 2. If the motor overheats for...
Owners Manual
Page 14
... If the electrical contacts are welded together, replace the pressure switch. • If the contacts are fittings. Air leaks at air tank welds. Air leaks in air tank or at or inside check valve. Service Technician. TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING ...pin in the tank and the compressor is stuck. not tight enough. Tighten fittings where air can be replaced. Defective air tank. Improper wiring. DO NOT OVER TIGHTEN. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE. If it does not ...
... If the electrical contacts are welded together, replace the pressure switch. • If the contacts are fittings. Air leaks at air tank welds. Air leaks in air tank or at or inside check valve. Service Technician. TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING ...pin in the tank and the compressor is stuck. not tight enough. Tighten fittings where air can be replaced. Defective air tank. Improper wiring. DO NOT OVER TIGHTEN. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE. If it does not ...
Owners Manual
Page 15
.... • Check valve restricted. • Air leaks. • Decrease amount of air usage. • Check the accessory air requirement. Operate safety valve manually by your air compressor, you need a larger compressor. • Clean or replace air intake filter. It is normal for air requirement. • Restricted air intake filter. • Unit is being used . Air leak Possible from safety defective...
.... • Check valve restricted. • Air leaks. • Decrease amount of air usage. • Check the accessory air requirement. Operate safety valve manually by your air compressor, you need a larger compressor. • Clean or replace air intake filter. It is normal for air requirement. • Restricted air intake filter. • Unit is being used . Air leak Possible from safety defective...
Owners Manual
Page 16
.... 1.Check fuse box for low voltage conditions and/or proper extension cord. 3.Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit. • Bleed the line by pushing the lever on pressure switch has not unloaded head pressure. CORRECTION ...; Check wiring connection inside pressure switch and terminal box area. • Return to the "off at air outlet. Do not operate the compressor in the paint spray area. Regulator knob has continuous air leak. Regulator will not run. (con't) • Check valve is stuck open , replace it. ...
.... 1.Check fuse box for low voltage conditions and/or proper extension cord. 3.Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit. • Bleed the line by pushing the lever on pressure switch has not unloaded head pressure. CORRECTION ...; Check wiring connection inside pressure switch and terminal box area. • Return to the "off at air outlet. Do not operate the compressor in the paint spray area. Regulator knob has continuous air leak. Regulator will not run. (con't) • Check valve is stuck open , replace it. ...
Parts Breakdown
Page 1
... cover gasket Crankshaft Crankcase cover Connecting rod Oil sight gauge Oil draining plug Motor cover Motor / crankcase cover bolt Air filter assembly Oil filler/crankcase breather Electric motor / Crankcase Makita Air Compressor Part Breakdown - Model MAC5200 Part # Qty 455015-E 2 181122-A 1 471151-E 1 9 10 35 62 4 5 15 23 24 25 18 21 33 28 53 72 71...
... cover gasket Crankshaft Crankcase cover Connecting rod Oil sight gauge Oil draining plug Motor cover Motor / crankcase cover bolt Air filter assembly Oil filler/crankcase breather Electric motor / Crankcase Makita Air Compressor Part Breakdown - Model MAC5200 Part # Qty 455015-E 2 181122-A 1 471151-E 1 9 10 35 62 4 5 15 23 24 25 18 21 33 28 53 72 71...