Owners Manual
Page 1
... rating as the branch circuit the air compressor is connected to a circuit protected by fuses, use time delay fuses. If the air compressor is operated on. OWNERS MANUAL FOR Oil Lubricated Air Compressor MODEL No MAC5200 SPECIFICATION CHART Model # Horsepower SCFM @ 40 PSIG SCFM @ 90 PSIG Cut-In Pressure Cut-Out Pressure Bore Stroke Voltage -Single Phase Motor RPM Amperage @ max pressure Tank Size CSA/US Listed MAC5200 3 6.9 6.5 110 PSI 140 PSI 47 mm...
... rating as the branch circuit the air compressor is connected to a circuit protected by fuses, use time delay fuses. If the air compressor is operated on. OWNERS MANUAL FOR Oil Lubricated Air Compressor MODEL No MAC5200 SPECIFICATION CHART Model # Horsepower SCFM @ 40 PSIG SCFM @ 90 PSIG Cut-In Pressure Cut-Out Pressure Bore Stroke Voltage -Single Phase Motor RPM Amperage @ max pressure Tank Size CSA/US Listed MAC5200 3 6.9 6.5 110 PSI 140 PSI 47 mm...
Owners Manual
Page 2
...-RECEIPT INSPECTION 7 STORAGE 8 DESCRIPTION OF OPERATION 8 INSTALLATION and BREAK-IN PROCEDURES 9 Location Of the Air Compressor 9 Lubrication and Oil 9 Initial Start Up Procedure 10 Extension Cords 10 Piping 10 Grounding Instruction 10 OPERATING PROCEDURES 11 Daily Start-up Checklist 11 MAINTENANCE 12 Filling with Oil 12 Changing the Oil 12 ROUTINE MAINTENANCE SCHEDULE 12 COLD WEATHER CONDITIONS 12 SERVICE INSTRUCTIONS 13 TROUBLESHOOTING GUIDE 14 FACTORY SERVICE CENTERS 17 WARRANTY 18 Page 2
...-RECEIPT INSPECTION 7 STORAGE 8 DESCRIPTION OF OPERATION 8 INSTALLATION and BREAK-IN PROCEDURES 9 Location Of the Air Compressor 9 Lubrication and Oil 9 Initial Start Up Procedure 10 Extension Cords 10 Piping 10 Grounding Instruction 10 OPERATING PROCEDURES 11 Daily Start-up Checklist 11 MAINTENANCE 12 Filling with Oil 12 Changing the Oil 12 ROUTINE MAINTENANCE SCHEDULE 12 COLD WEATHER CONDITIONS 12 SERVICE INSTRUCTIONS 13 TROUBLESHOOTING GUIDE 14 FACTORY SERVICE CENTERS 17 WARRANTY 18 Page 2
Owners Manual
Page 3
... operation of your air compressor could lead to serious injury to you or others. • Review and understand all instructions and warnings in this product. • Equip area of alcohol or drugs. Stay alert at all times. • Never defeat the safety features of this manual. • Become familiar with the operation and controls of the air compressor. • Keep operating...
... operation of your air compressor could lead to serious injury to you or others. • Review and understand all instructions and warnings in this product. • Equip area of alcohol or drugs. Stay alert at all times. • Never defeat the safety features of this manual. • Become familiar with the operation and controls of the air compressor. • Keep operating...
Owners Manual
Page 4
...Accessories Bursting Exceeding the pressure rating of air tools, spray guns, air operated accessories, tires AND other components, which control tank pressure. • Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of the tank wall. • Modifications or attempted repairs to the tank. • Unauthorized modifications to the pressure switch, safety valve, or any other inflatables...; Failure to properly drain condensed water from the tank, causing rust and thinning of attachments. Never use the compressor to you and others.
...Accessories Bursting Exceeding the pressure rating of air tools, spray guns, air operated accessories, tires AND other components, which control tank pressure. • Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of the tank wall. • Modifications or attempted repairs to the tank. • Unauthorized modifications to the pressure switch, safety valve, or any other inflatables...; Failure to properly drain condensed water from the tank, causing rust and thinning of attachments. Never use the compressor to you and others.
Owners Manual
Page 5
... air compressor is powered by qualified service personnel or a licensed electrician, in an area equipped with national and local electrical codes. • Make certain that the electrical circuit to spark, whenever the compressor starts or stops. The air stream may cause electrical shock. • Electrical grounding: failure to provide adequate grounding to this product could increase the risk of electric shock. • Any electrical wiring or repairs...
... air compressor is powered by qualified service personnel or a licensed electrician, in an area equipped with national and local electrical codes. • Make certain that the electrical circuit to spark, whenever the compressor starts or stops. The air stream may cause electrical shock. • Electrical grounding: failure to provide adequate grounding to this product could increase the risk of electric shock. • Any electrical wiring or repairs...
Owners Manual
Page 6
... as the compressor head or outlet tubes could result in a serious skin burn. • Never touch hot components during or immediately after operation of the body or at high speed, resulting in , you from Moving Parts The compressor cycles • Always unplug the automatically when the compressor and pressure switch is operating or maintenance or repair. These moving compressor with your specific application. If...
... as the compressor head or outlet tubes could result in a serious skin burn. • Never touch hot components during or immediately after operation of the body or at high speed, resulting in , you from Moving Parts The compressor cycles • Always unplug the automatically when the compressor and pressure switch is operating or maintenance or repair. These moving compressor with your specific application. If...
Owners Manual
Page 7
... turn on not more than 50% of having an oil lubricated professional air compressor. GLOSSARY CFM: Cubic feet per minute; a unit of measure of pressure. PSIG: Pounds per square inch gauge; CUT-IN PRESSURE: While the motor is changed regularly, it begins to run, air pressure in transit and cause problems with compressor operation. CUT-OUT PRESSURE: When you can be operated on your air compressor, it will restart automatically re-started is called "cut...
... turn on not more than 50% of having an oil lubricated professional air compressor. GLOSSARY CFM: Cubic feet per minute; a unit of measure of pressure. PSIG: Pounds per square inch gauge; CUT-IN PRESSURE: While the motor is changed regularly, it begins to run, air pressure in transit and cause problems with compressor operation. CUT-OUT PRESSURE: When you can be operated on your air compressor, it will restart automatically re-started is called "cut...
Owners Manual
Page 8
... electric motor has a manual thermal overload protector. This filter must always be left unattended. CHECK VALVE: When the air compressor is operating, the check valve is drawn in through the check valve and into the compressor pump. If the motor overheats for unit to cool before pushing the reset button and restarting the compressor. OFF SWITCH: Turn this switch to "on" to provide automatic power to the pressure Page 8 switch...
... electric motor has a manual thermal overload protector. This filter must always be left unattended. CHECK VALVE: When the air compressor is operating, the check valve is drawn in through the check valve and into the compressor pump. If the motor overheats for unit to cool before pushing the reset button and restarting the compressor. OFF SWITCH: Turn this switch to "on" to provide automatic power to the pressure Page 8 switch...
Owners Manual
Page 9
... factory set "cut -out" pressure setting, the safety valve will protect against high pressure by the regulator knob. When reducing from a lower pressure. Follow the instructions packaged with the air filter for proper cooling. WARNING: Compressors are operating the accessory. PRESSURE SWITCH: The pressure switch automatically starts the motor when the air tank pressure drops to some pressure less than the pressure switch "cut-out" setting). The air compressor head and shroud are designed to operate this air compressor without oil. LUBRICATION AND OIL CAUTION...
... factory set "cut -out" pressure setting, the safety valve will protect against high pressure by the regulator knob. When reducing from a lower pressure. Follow the instructions packaged with the air filter for proper cooling. WARNING: Compressors are operating the accessory. PRESSURE SWITCH: The pressure switch automatically starts the motor when the air tank pressure drops to some pressure less than the pressure switch "cut-out" setting). The air compressor head and shroud are designed to operate this air compressor without oil. LUBRICATION AND OIL CAUTION...
Owners Manual
Page 10
... pipe is due to the motor. Grounding Instruction WARNING: Risk of an extension cord. Use air compressor oil only. Initial Start Up Procedure: 1.Open the air receiver's drain valve. 2.Plug power supply cord into correct power source. 3.Run the compressor for a minimum of twenty (20) minutes in good condition. Your compressor is the same size, or larger than, the air tank outlet. Apply pressure before underground lines are...
... pipe is due to the motor. Grounding Instruction WARNING: Risk of an extension cord. Use air compressor oil only. Initial Start Up Procedure: 1.Open the air receiver's drain valve. 2.Plug power supply cord into correct power source. 3.Run the compressor for a minimum of twenty (20) minutes in good condition. Your compressor is the same size, or larger than, the air tank outlet. Apply pressure before underground lines are...
Owners Manual
Page 11
... valve. Motor will stop when tank pressure reaches "cut-out" pressure. 4. Adjust the regulator to "OFF". 7. Always operate the air compressor in electrical shock. Do not modify the plug that has been installed and grounded in accordance with an outlet that has been provided. Attach hose and accessories. The regulator outlet pressure must have the same configuration as the plug. Your compressor is ready for air tools and accessories. free...
... valve. Motor will stop when tank pressure reaches "cut-out" pressure. 4. Adjust the regulator to "OFF". 7. Always operate the air compressor in electrical shock. Do not modify the plug that has been installed and grounded in accordance with an outlet that has been provided. Attach hose and accessories. The regulator outlet pressure must have the same configuration as the plug. Your compressor is ready for air tools and accessories. free...
Owners Manual
Page 12
.... BEFORE PERFORMING ANY MAINTENANCE OR REPAIR, UNPLUG THE COMPRESSOR AND BLEED OFF ALL AIR PRESSURE. Inspect air filter, replace if necessary. 5. correct as necessary. The following routine maintenance schedule is suspected: • Check condition of air compressor pump intake and exhaust valves. • Check condition of operation and the working environment operating on a daily basis. Manually check all maintenance checks. ROUTINE MAINTENANCE SCHEDULE 1. Changing the Oil: Note: Every 300...
.... BEFORE PERFORMING ANY MAINTENANCE OR REPAIR, UNPLUG THE COMPRESSOR AND BLEED OFF ALL AIR PRESSURE. Inspect air filter, replace if necessary. 5. correct as necessary. The following routine maintenance schedule is suspected: • Check condition of air compressor pump intake and exhaust valves. • Check condition of operation and the working environment operating on a daily basis. Manually check all maintenance checks. ROUTINE MAINTENANCE SCHEDULE 1. Changing the Oil: Note: Every 300...
Owners Manual
Page 13
... check valve (turn clockwise). 8. Apply sealant to full power or speed. 2. If the motor overheats for a possible voltage problem. Loosen the top and bottom nut of a sealing compound or Teflon tape to the proper level. Motor The motor has a manual reset thermal overload protector switch. WARNING: SAFETY VALVE - Remove the pressure release tube and fitting. 5. If the overload protector shuts the motor off the motor. Inspection and Replacement: • Keep the air...
... check valve (turn clockwise). 8. Apply sealant to full power or speed. 2. If the motor overheats for a possible voltage problem. Loosen the top and bottom nut of a sealing compound or Teflon tape to the proper level. Motor The motor has a manual reset thermal overload protector switch. WARNING: SAFETY VALVE - Remove the pressure release tube and fitting. 5. If the overload protector shuts the motor off the motor. Inspection and Replacement: • Keep the air...
Owners Manual
Page 14
.... PROBLEM CAUSE Excessive tank pressure safety valve pops off , unplug. Improper wiring. Air leaks at Fittings are good, check to the "OFF" position. Remove and clean or replace check valve. Do not repair the leak. Page 14 Blown head Replace gasket or contact Authorized gasket. If the electrical contacts are welded together, replace the pressure switch. • If the contacts are fittings. Tighten fittings where air can be replaced. Air...
.... PROBLEM CAUSE Excessive tank pressure safety valve pops off , unplug. Improper wiring. Air leaks at Fittings are good, check to the "OFF" position. Remove and clean or replace check valve. Do not repair the leak. Page 14 Blown head Replace gasket or contact Authorized gasket. If the electrical contacts are welded together, replace the pressure switch. • If the contacts are fittings. Tighten fittings where air can be replaced. Air...
Owners Manual
Page 15
... the accessory air requirement. Compressor • Prolonged is used. Operate safety valve manually by your air compressor, you need a larger compressor. • Clean or replace air intake filter. Motor will not run. • Motor overload protection switch has tripped. • Tank pressure exceeds pressure switch "cutin" pressure. • Let motor cool off and reset overload switch. • Motor will start automatically when tank pressure drops below "cut-in the paint spray area. • Plug unit into "live" electrical outlet...
... the accessory air requirement. Compressor • Prolonged is used. Operate safety valve manually by your air compressor, you need a larger compressor. • Clean or replace air intake filter. Motor will not run. • Motor overload protection switch has tripped. • Tank pressure exceeds pressure switch "cutin" pressure. • Let motor cool off and reset overload switch. • Motor will start automatically when tank pressure drops below "cut-in the paint spray area. • Plug unit into "live" electrical outlet...
Owners Manual
Page 16
... wiring connection inside pressure switch and terminal box area. • Return to the "off at an Authorized Warranty Service Center. 1.Check fuse box for blown fuse and replace. Regulator knob has continuous air leak. See flammable vapor warning. • Have checked at air outlet. Replace regulator. PROBLEM CAUSE Motor will not shut off " position; if the valve does not open . • Loose electrical connections...
... wiring connection inside pressure switch and terminal box area. • Return to the "off at an Authorized Warranty Service Center. 1.Check fuse box for blown fuse and replace. Regulator knob has continuous air leak. See flammable vapor warning. • Have checked at air outlet. Replace regulator. PROBLEM CAUSE Motor will not shut off " position; if the valve does not open . • Loose electrical connections...
Owners Manual
Page 17
...and Address Model No....Drive Stafford, TX 77477-3701 (281) 565-8665 3453 IH-35 North, Suite 101 San Antonio, TX 78219 (210) 228-0676 WISCONSIN 2245 S. 108th Street West Allis, WI 53227 (414) 541-4776 Customer Record When you need service: Send complete tool (prepaid) to an Authorized Makita Service...problem with your tool. Page 17 FACTORY SERVICE CENTERS 1-800-4-MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E. Decatur Boulevard Suites 22-24 Las Vegas, NV 89102 (702) 368-4277 NEW JERSEY 251 Herrod Boulevard Dayton, NJ 08810-1539 (609) 655-1212 OREGON 828 19th Avenue, N.W. Serial...
...and Address Model No....Drive Stafford, TX 77477-3701 (281) 565-8665 3453 IH-35 North, Suite 101 San Antonio, TX 78219 (210) 228-0676 WISCONSIN 2245 S. 108th Street West Allis, WI 53227 (414) 541-4776 Customer Record When you need service: Send complete tool (prepaid) to an Authorized Makita Service...problem with your tool. Page 17 FACTORY SERVICE CENTERS 1-800-4-MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E. Decatur Boulevard Suites 22-24 Las Vegas, NV 89102 (702) 368-4277 NEW JERSEY 251 Herrod Boulevard Dayton, NJ 08810-1539 (609) 655-1212 OREGON 828 19th Avenue, N.W. Serial...
Owners Manual
Page 18
... to filter out microscopic particles. MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is caused by defective workmanship or material, Makita will repair, (or at our option, replace), without charge. Your risk from chemically-treated lumber. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities...
... to filter out microscopic particles. MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is caused by defective workmanship or material, Makita will repair, (or at our option, replace), without charge. Your risk from chemically-treated lumber. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities...
Owners Manual
Page 19
... Store Tool Distributor Industrial Supply Construction Supply 2.Use of the product is intended for: Construction Trade Industrial Maintenance Home Maintenance Hobby Other ( ) 5. Most favored points are appreciated. 1. MAIL THIS PORTION Your answers to the following questions are : Design Repair Service Features Durability Size Power Price Other ( ) Makita Brand DATE PURCHASED MONTH DAY YEAR INTL. LAST NAME/COMPANY NAME MODEL NO...
... Store Tool Distributor Industrial Supply Construction Supply 2.Use of the product is intended for: Construction Trade Industrial Maintenance Home Maintenance Hobby Other ( ) 5. Most favored points are appreciated. 1. MAIL THIS PORTION Your answers to the following questions are : Design Repair Service Features Durability Size Power Price Other ( ) Makita Brand DATE PURCHASED MONTH DAY YEAR INTL. LAST NAME/COMPANY NAME MODEL NO...
Parts Breakdown
Page 1
... 64 65 66 67 68 69 70 71 72 73 Description Wheel Oil gauge gasket Air tank with frame Pressure gauge Regulator Rubber handle Tank foot assembly Quick coupler (1/4") Safety valve (1/4") Drain cock Check valve Power cord Pressure switch Regulator nipple Unloading tube assembly (1/4") Motor fan Unloading elbow Plug Manifold block Rubber cup Tool box lock Folding handle lock set (L&R) Tool box Wiring harness (motor -pr. Item 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17...
... 64 65 66 67 68 69 70 71 72 73 Description Wheel Oil gauge gasket Air tank with frame Pressure gauge Regulator Rubber handle Tank foot assembly Quick coupler (1/4") Safety valve (1/4") Drain cock Check valve Power cord Pressure switch Regulator nipple Unloading tube assembly (1/4") Motor fan Unloading elbow Plug Manifold block Rubber cup Tool box lock Folding handle lock set (L&R) Tool box Wiring harness (motor -pr. Item 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17...
