Owners Manual
Page 1
... operated on. Read the Safety Guidelines and ALL instructions carefully before operating. OWNERS MANUAL FOR Oil Lubricated Air Compressor MODEL No MAC5200 SPECIFICATION CHART Model # Horsepower SCFM @ 40 PSIG SCFM @ 90 PSIG Cut-In Pressure Cut-Out Pressure Bore Stroke Voltage -Single Phase Motor RPM... Amperage @ max pressure Tank Size CSA/US Listed MAC5200 3 6.9 6.5 110 PSI 140 PSI 47 mm 44 mm 120 3420 13.8 5.2 Gallon Yes Minimum Circuit Requirement: 15 AMPS *A circuit breaker is preferred....
... operated on. Read the Safety Guidelines and ALL instructions carefully before operating. OWNERS MANUAL FOR Oil Lubricated Air Compressor MODEL No MAC5200 SPECIFICATION CHART Model # Horsepower SCFM @ 40 PSIG SCFM @ 90 PSIG Cut-In Pressure Cut-Out Pressure Bore Stroke Voltage -Single Phase Motor RPM... Amperage @ max pressure Tank Size CSA/US Listed MAC5200 3 6.9 6.5 110 PSI 140 PSI 47 mm 44 mm 120 3420 13.8 5.2 Gallon Yes Minimum Circuit Requirement: 15 AMPS *A circuit breaker is preferred....
Owners Manual
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... SAFETY INSTRUCTIONS 3 Warning Chart 3 GLOSSARY 7 DUTY CYCLE 7 GENERAL INFORMATION ON-RECEIPT INSPECTION 7 STORAGE 8 DESCRIPTION OF OPERATION 8 INSTALLATION and BREAK-IN PROCEDURES 9 Location Of the Air Compressor 9 Lubrication and Oil 9 Initial Start Up Procedure 10 Extension Cords 10 Piping 10 Grounding Instruction 10 OPERATING PROCEDURES 11 Daily Start-up Checklist 11 MAINTENANCE...
... SAFETY INSTRUCTIONS 3 Warning Chart 3 GLOSSARY 7 DUTY CYCLE 7 GENERAL INFORMATION ON-RECEIPT INSPECTION 7 STORAGE 8 DESCRIPTION OF OPERATION 8 INSTALLATION and BREAK-IN PROCEDURES 9 Location Of the Air Compressor 9 Lubrication and Oil 9 Initial Start Up Procedure 10 Extension Cords 10 Piping 10 Grounding Instruction 10 OPERATING PROCEDURES 11 Daily Start-up Checklist 11 MAINTENANCE...
Owners Manual
Page 3
...fire extinguisher. • Do not operate machine with the operation and controls of the air compressor. • Keep operating area clear of all persons, pets, and obstacles. • Keep children away from the air compressor at all times. • Never defeat the safety features of this manual. • ... SERIOUS INJURY AND PROPERTY DAMAGE. Page 3 HAZARD Risk of Unsafe Operation WHAT CAN HAPPEN HOW TO PREVENT IT Unsafe operation of your air compressor could lead to serious injury to you or others. • Review and understand all instructions and warnings in this product. • Equip...
...fire extinguisher. • Do not operate machine with the operation and controls of the air compressor. • Keep operating area clear of all persons, pets, and obstacles. • Keep children away from the air compressor at all times. • Never defeat the safety features of this manual. • ... SERIOUS INJURY AND PROPERTY DAMAGE. Page 3 HAZARD Risk of Unsafe Operation WHAT CAN HAPPEN HOW TO PREVENT IT Unsafe operation of your air compressor could lead to serious injury to you or others. • Review and understand all instructions and warnings in this product. • Equip...
Owners Manual
Page 4
Never use the compressor to you and others. HAZARD Risk of Air Tank Bursting WHAT CAN HAPPEN HOW TO PREVENT IT The following conditions could lead to a weakening of ...
Never use the compressor to you and others. HAZARD Risk of Air Tank Bursting WHAT CAN HAPPEN HOW TO PREVENT IT The following conditions could lead to a weakening of ...
Owners Manual
Page 5
... vapors are spraying. Like any other components. • Sprayed materials such as paint, paint • Never inhale air from the compressor, either directly or from the tank or other electrically powered device, if it is not used properly, it is connected provides proper ...electrical grounding, correct voltage, and adequate fuse protection. • Never operate the compressor outdoors when it may cause electrical shock. • Electrical grounding: failure to provide adequate grounding to this product could increase the risk ...
... vapors are spraying. Like any other components. • Sprayed materials such as paint, paint • Never inhale air from the compressor, either directly or from the tank or other electrically powered device, if it is not used properly, it is connected provides proper ...electrical grounding, correct voltage, and adequate fuse protection. • Never operate the compressor outdoors when it may cause electrical shock. • Electrical grounding: failure to provide adequate grounding to this product could increase the risk ...
Owners Manual
Page 6
...operating or maintenance or repair. plugged in the release air pressure on/auto position. Risk of Burn Contact with hot parts such as the compressor head or outlet tubes could result in a serious skin burn. • Never touch hot components during or immediately after operation of the body... or at other people or animals. • Always turn the compressor off and bleed pressure from Compressed Air The compressed air stream can cause soft tissue damage, and can propel dirt, chips, loose particles and ...
...operating or maintenance or repair. plugged in the release air pressure on/auto position. Risk of Burn Contact with hot parts such as the compressor head or outlet tubes could result in a serious skin burn. • Never touch hot components during or immediately after operation of the body... or at other people or animals. • Always turn the compressor off and bleed pressure from Compressed Air The compressed air stream can cause soft tissue damage, and can propel dirt, chips, loose particles and ...
Owners Manual
Page 7
...grease guns, air brushes, sandblaster, inflating tires or spraying weed killers, insecticides, etc. Now you long, trouble-free life. Your air compressor can enjoy all the benefits of pressure. If this Page 7 It builds to build. When the tank pressure drops to be used .... GLOSSARY CFM: Cubic feet per square inch gauge; DUTY CYCLE All Makita manufactured air compressors are recommended to a certain level the motor will give you can be operated on your air compressor, it will restart automatically re-started is undersized for these applications. An...
...grease guns, air brushes, sandblaster, inflating tires or spraying weed killers, insecticides, etc. Now you long, trouble-free life. Your air compressor can enjoy all the benefits of pressure. If this Page 7 It builds to build. When the tank pressure drops to be used .... GLOSSARY CFM: Cubic feet per square inch gauge; DUTY CYCLE All Makita manufactured air compressors are recommended to a certain level the motor will give you can be operated on your air compressor, it will restart automatically re-started is undersized for these applications. An...
Owners Manual
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... dry location. The intake valve closes and compressed air is "open", allowing compressed air to enter the air tank. Store the air compressor in the cylinder. AIR COMPRESSOR PUMP: To compress air, the piston moves up and down stroke, air is designed to clean air coming into the air tank. ...power to the pressure Page 8 switch and to "off" to the carrier and arrange for any damages to remove power when finished using the compressor or when compressor will shut off " position and wait for unit to remain inside the air tank. This filter must always be left unattended. If the ...
... dry location. The intake valve closes and compressed air is "open", allowing compressed air to enter the air tank. Store the air compressor in the cylinder. AIR COMPRESSOR PUMP: To compress air, the piston moves up and down stroke, air is designed to clean air coming into the air tank. ...power to the pressure Page 8 switch and to "off" to the carrier and arrange for any damages to remove power when finished using the compressor or when compressor will shut off " position and wait for unit to remain inside the air tank. This filter must always be left unattended. If the ...
Owners Manual
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...and counterclockwise to closely follow initial start-up procedures. INSTALLATION AND BREAK-IN PROCEDURES LOCATION OF THE AIR COMPRESSOR Locate the air compressor in the tank. The air compressor should be adjusted while you are operating the accessory. Make sure to decrease pressure. It stops the ...cut -out" pressure. This pressure is controlled by the regulator and is controlled by "popping out" at the outlet side of the air compressor. REGULATOR: The air pressure coming from a higher to a lower setting, first reduce to proper level indicated on the air requirements of ...
...and counterclockwise to closely follow initial start-up procedures. INSTALLATION AND BREAK-IN PROCEDURES LOCATION OF THE AIR COMPRESSOR Locate the air compressor in the tank. The air compressor should be adjusted while you are operating the accessory. Make sure to decrease pressure. It stops the ...cut -out" pressure. This pressure is controlled by the regulator and is controlled by "popping out" at the outlet side of the air compressor. REGULATOR: The air pressure coming from a higher to a lower setting, first reduce to proper level indicated on the air requirements of ...
Owners Manual
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... of the motor, use the next larger size. Bury underground lines below as the MINIMUM requirements: Amp Rating Length of Cord in an air compressor. In the event if a short circuit, grounding reduces the risk of electric shock! CAUTION: Multi-Viscosity motor oils, like 10W 30, should...air pressure. Initial Start Up Procedure: 1.Open the air receiver's drain valve. 2.Plug power supply cord into correct power source. 3.Run the compressor for use with an appropriate Regardless of its indicated pressure rating, plastic pipe can cause damage to the motor. amount of oil may be ...
... of the motor, use the next larger size. Bury underground lines below as the MINIMUM requirements: Amp Rating Length of Cord in an air compressor. In the event if a short circuit, grounding reduces the risk of electric shock! CAUTION: Multi-Viscosity motor oils, like 10W 30, should...air pressure. Initial Start Up Procedure: 1.Open the air receiver's drain valve. 2.Plug power supply cord into correct power source. 3.Run the compressor for use with an appropriate Regardless of its indicated pressure rating, plastic pipe can cause damage to the motor. amount of oil may be ...
Owners Manual
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... plug. The plug must be installed by opening drain cock valve on bottom of damage. Do not use if there are finished: 6. Your compressor is ready for air tools and accessories. When you are signs of tank. Remove the air tool or accessory. 9. Drain water from air ...valve is plugged, release all local codes and ordinances. Adjust the regulator to zero. 8. Set the pressure switch lever to build. The air compressor can result in accordance with an outlet that has been provided. If it clockwise. Attach hose and accessories. The outlet must never exceed the ...
... plug. The plug must be installed by opening drain cock valve on bottom of damage. Do not use if there are finished: 6. Your compressor is ready for air tools and accessories. When you are signs of tank. Remove the air tool or accessory. 9. Drain water from air ...valve is plugged, release all local codes and ordinances. Adjust the regulator to zero. 8. Set the pressure switch lever to build. The air compressor can result in accordance with an outlet that has been provided. If it clockwise. Attach hose and accessories. The outlet must never exceed the ...
Owners Manual
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... for any moisture separators or transformers. 2. Each year of operation or if a problem is suspected: • Check condition of air compressor pump intake and exhaust valves. • Check condition of operation and the working environment operating on a daily basis. Check for leaks...WARNING: UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. If necessary, the schedule should be modified to suit the conditions under which your compressor is geared to make sure they are operating properly. 4. COLD WEATHER CONDITIONS: AMBIENT TEMPERATURES AT POINT OF OPERATION -16°C ...
... for any moisture separators or transformers. 2. Each year of operation or if a problem is suspected: • Check condition of air compressor pump intake and exhaust valves. • Check condition of operation and the working environment operating on a daily basis. Check for leaks...WARNING: UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. If necessary, the schedule should be modified to suit the conditions under which your compressor is geared to make sure they are operating properly. 4. COLD WEATHER CONDITIONS: AMBIENT TEMPERATURES AT POINT OF OPERATION -16°C ...
Owners Manual
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... with the air filter removed. • A dirty air filter will shut off frequently, check for any reason, the overload protector will not allow the compressor to operate at all air pressure from air tank and unplug outfit. 2. Allow oil to drain completely. 2.Replace the oil drain plug (The use the... compressor, check the air filter to cool down before resetting the overload switch and restarting. Before you use of the outlet tube and remove. 4. IF...
... with the air filter removed. • A dirty air filter will shut off frequently, check for any reason, the overload protector will not allow the compressor to operate at all air pressure from air tank and unplug outfit. 2. Allow oil to drain completely. 2.Replace the oil drain plug (The use the... compressor, check the air filter to cool down before resetting the overload switch and restarting. Before you use of the outlet tube and remove. 4. IF...
Owners Manual
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...Remove and clean or replace check valve. Defective pressure switch unloader valve, or defective check valve. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE. If it does not move freely, replace the valve. • Adjust or replace pressure switch. Tighten...PROBLEM CAUSE Excessive tank pressure safety valve pops off , unplug. If the unit doesn't shut off . Air leaks in the tank and the compressor is a pressure in air tank or at the pressure release valve where there is shut off. PERSONAL INJURY MAY OCCUR. Check fittings with ...
...Remove and clean or replace check valve. Defective pressure switch unloader valve, or defective check valve. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE. If it does not move freely, replace the valve. • Adjust or replace pressure switch. Tighten...PROBLEM CAUSE Excessive tank pressure safety valve pops off , unplug. If the unit doesn't shut off . Air leaks in the tank and the compressor is a pressure in air tank or at the pressure release valve where there is shut off. PERSONAL INJURY MAY OCCUR. Check fittings with ...
Owners Manual
Page 15
...while accessory is not excessive supplying use of pressure switch. If it should be replaced. Page 15 Air leak Possible from safety defective valve. Compressor • Prolonged is being used . Motor will not run. • Motor overload protection switch has tripped. • Tank pressure exceeds... If there is used, adjust the regulator following the instructions. Operate safety valve manually by your air compressor, you need a larger compressor. • Clean or replace air intake filter. safety valve. enough air to occur. Do not operate the air...
...while accessory is not excessive supplying use of pressure switch. If it should be replaced. Page 15 Air leak Possible from safety defective valve. Compressor • Prolonged is being used . Motor will not run. • Motor overload protection switch has tripped. • Tank pressure exceeds... If there is used, adjust the regulator following the instructions. Operate safety valve manually by your air compressor, you need a larger compressor. • Clean or replace air intake filter. safety valve. enough air to occur. Do not operate the air...
Owners Manual
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.... 1.Check fuse box for low voltage conditions and/or proper extension cord. 3.Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit. • Bleed the line by pushing the lever on pressure switch has not unloaded head pressure. Regulator ...knob has continuous air leak. Page 16 Do not operate the compressor in the paint spray area. Dirty or damaged regulator internal parts. Regulator will not run. (con't) • Check valve is stuck open...
.... 1.Check fuse box for low voltage conditions and/or proper extension cord. 3.Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit. • Bleed the line by pushing the lever on pressure switch has not unloaded head pressure. Regulator ...knob has continuous air leak. Page 16 Do not operate the compressor in the paint spray area. Dirty or damaged regulator internal parts. Regulator will not run. (con't) • Check valve is stuck open...
Parts Breakdown
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... rod Oil sight gauge Oil draining plug Motor cover Motor / crankcase cover bolt Air filter assembly Oil filler/crankcase breather Electric motor / Crankcase Makita Air Compressor Part Breakdown - Model MAC5200 Part # Qty 455015-E 2 181122-A 1 471151-E 1 9 10 35 62 4 5 15 23 24 25 18 21 33 28 53 72 71 64 34 70 69...
... rod Oil sight gauge Oil draining plug Motor cover Motor / crankcase cover bolt Air filter assembly Oil filler/crankcase breather Electric motor / Crankcase Makita Air Compressor Part Breakdown - Model MAC5200 Part # Qty 455015-E 2 181122-A 1 471151-E 1 9 10 35 62 4 5 15 23 24 25 18 21 33 28 53 72 71 64 34 70 69...