Service Manual
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... Option(s 2-71 Hard Disk Option 2-71 Output bin sensor standard tray service check 2-72 Output expander service check 2-72 Paper feed service check 2-76 Parallel port service check 2-77 Printhead service check 2-78 Print quality service check 2-78 Smart contact assembly service check 2-85 StapleSmart finisher service check 2-86 Toner sensor service check 2-93 Transfer roll service check 2-94 iv Service Manual
... Option(s 2-71 Hard Disk Option 2-71 Output bin sensor standard tray service check 2-72 Output expander service check 2-72 Paper feed service check 2-76 Parallel port service check 2-77 Printhead service check 2-78 Print quality service check 2-78 Smart contact assembly service check 2-85 StapleSmart finisher service check 2-86 Toner sensor service check 2-93 Transfer roll service check 2-94 iv Service Manual
Service Manual
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... Developer drive assembly removal 4-20 Frames removals 4-20 EP frame assembly 4-20 Left side frame 4-20 Right side frame 4-22 Fuser assembly removal 4-23 vi Service Manual Check Stapler 3-26 Error Message 283 - Check Envelope Feeder 3-25 Error Message 27x Paper Jam - 4060-xxx Maintenance page count 3-17 Setting configuration ID 3-18..., paper tray options, envelope feeder-electrical 3-21 Autoconnect cabling and connectors 3-21 Duplex Option 3-22 Option microcode 3-22 Paper feed jams 3-22 Paper jams-base printer 3-23 Paper jams-options 3-24 Error Message 23x Paper Jam -
... Developer drive assembly removal 4-20 Frames removals 4-20 EP frame assembly 4-20 Left side frame 4-20 Right side frame 4-22 Fuser assembly removal 4-23 vi Service Manual Check Stapler 3-26 Error Message 283 - Check Envelope Feeder 3-25 Error Message 27x Paper Jam - 4060-xxx Maintenance page count 3-17 Setting configuration ID 3-18..., paper tray options, envelope feeder-electrical 3-21 Autoconnect cabling and connectors 3-21 Duplex Option 3-22 Option microcode 3-22 Paper feed jams 3-22 Paper jams-base printer 3-23 Paper jams-options 3-24 Error Message 23x Paper Jam -
Service Manual
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... finisher 2 7-80 Assembly 37: StapleSmart finisher 3 7-82 Assembly 38: StapleSmart finisher 4 7-84 Assembly 39: Options 7-86 Assembly 40: Miscellaneous 7-88 Index I-1 Part number index I-7 viii Service Manual
... finisher 2 7-80 Assembly 37: StapleSmart finisher 3 7-82 Assembly 38: StapleSmart finisher 4 7-84 Assembly 39: Options 7-86 Assembly 40: Miscellaneous 7-88 Index I-1 Part number index I-7 viii Service Manual
Service Manual
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...locations and test points on the printer. 6. Warning: A warning identifies something that might cause a servicer harm. Connector locations uses illustrations to prevent problems. 7. CAUTION: When you are listed in order to repair it. xviii Service Manual CAUTION: A caution identifies something that... might damage the product hardware or software. It is a danger from hazardous voltage in the area of the printer and the maintenance approach used to perform the task...
...locations and test points on the printer. 6. Warning: A warning identifies something that might cause a servicer harm. Connector locations uses illustrations to prevent problems. 7. CAUTION: When you are listed in order to repair it. xviii Service Manual CAUTION: A caution identifies something that... might damage the product hardware or software. It is a danger from hazardous voltage in the area of the printer and the maintenance approach used to perform the task...
Service Manual
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... Presenter - Japanese 1-2 Service Manual Bar code card assembly - Lexmark PrintCryption™ card • Media handling operations - 250- Duplex option-250-sheet (For Lexmark T630 and Lexmark T630n) - Duplex option-500-sheet (For Lexmark T632, Lexmark T632n, Lexmark T634, and Lexmark T634n) - Horizontal Kiosk... 500-sheet paper drawers - 400-sheet universally adjustable tray - 2000-sheet high-capacity feeder - Envelope feeder - Lexmark Document Solutions - External serial adapter - Traditional Chinese - Some options are available. Optra Forms™, including a Forms...
... Presenter - Japanese 1-2 Service Manual Bar code card assembly - Lexmark PrintCryption™ card • Media handling operations - 250- Duplex option-250-sheet (For Lexmark T630 and Lexmark T630n) - Duplex option-500-sheet (For Lexmark T632, Lexmark T632n, Lexmark T634, and Lexmark T634n) - Horizontal Kiosk... 500-sheet paper drawers - 400-sheet universally adjustable tray - 2000-sheet high-capacity feeder - Envelope feeder - Lexmark Document Solutions - External serial adapter - Traditional Chinese - Some options are available. Optra Forms™, including a Forms...
Service Manual
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4060-xxx Time to first print Lexmark T630, Lexmark T630n Lexmark T632, Lexmark T632n Lexmark T634, Lexmark T634n Time from standby mode Time from Power Saver mode
4060-xxx Time to first print Lexmark T630, Lexmark T630n Lexmark T632, Lexmark T632n Lexmark T634, Lexmark T634n Time from standby mode Time from Power Saver mode
Service Manual
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...A Lexmark T630n 432 W 460 W 15 W 84 W 8.8 A 4 A Lexmark T632 523 W 540 W 14 W 81 W 9.8 A 5 A Lexmark T632n 527 W 544 W 14 W 84 W 9.8 A 5 A Lexmark T634 584 W 608 W 15 W 86 W 10.2 A 5 A Lexmark T634n 590 W 614 W 16 W 87 W 10.2 A 5 A Note: Using a 220 to 259 V ac, extreme 1-6 Service Manual 4060-xxx Operating clearances Printer side... StapleSmart finisher. Power levels are shown in . (1,371.6 mm) * Allow clearance above the printer front door clearance and for the base printer configuration (110 volt). Electrical specifications Low voltage model • 100 to 127 V ac at 50...
...A Lexmark T630n 432 W 460 W 15 W 84 W 8.8 A 4 A Lexmark T632 523 W 540 W 14 W 81 W 9.8 A 5 A Lexmark T632n 527 W 544 W 14 W 84 W 9.8 A 5 A Lexmark T634 584 W 608 W 15 W 86 W 10.2 A 5 A Lexmark T634n 590 W 614 W 16 W 87 W 10.2 A 5 A Note: Using a 220 to 259 V ac, extreme 1-6 Service Manual 4060-xxx Operating clearances Printer side... StapleSmart finisher. Power levels are shown in . (1,371.6 mm) * Allow clearance above the printer front door clearance and for the base printer configuration (110 volt). Electrical specifications Low voltage model • 100 to 127 V ac at 50...
Service Manual
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500-Sheet input Multipurpose tray 2,000-Sheet drawer Duplex Standard output 5-Bin Mailbox Output Expander Finisher to staple, hole punch, offset stack or with output bin 4060-xxx Media specifications Media type Media type Paper Card stock Transparencies Envelopes Vinyl labels Paper labels Polyester labels Dual web labels Integrated labels xxxxxxxx xx xx x xx x x x x x x x x x x xx x xx 1-8 Service Manual
500-Sheet input Multipurpose tray 2,000-Sheet drawer Duplex Standard output 5-Bin Mailbox Output Expander Finisher to staple, hole punch, offset stack or with output bin 4060-xxx Media specifications Media type Media type Paper Card stock Transparencies Envelopes Vinyl labels Paper labels Polyester labels Dual web labels Integrated labels xxxxxxxx xx xx x xx x x x x x x x x x x xx x xx 1-8 Service Manual
Service Manual
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... on the printer requires a special label fuser cleaner which prevents duplexing. to 6.93 x 9.84 in . x 8.66 in. (110 mm x 220 mm) x x xx x C5 Envelope 6.38 in . x 9.5 in. (105 mm x 241 mm) x x xx x DL Envelope 4.33 in . The label fuser cleaner is included with a special label cartridge for label applications. 1-10 Service Manual x 7.5 in...
... on the printer requires a special label fuser cleaner which prevents duplexing. to 6.93 x 9.84 in . x 8.66 in. (110 mm x 220 mm) x x xx x C5 Envelope 6.38 in . x 9.5 in. (105 mm x 241 mm) x x xx x DL Envelope 4.33 in . The label fuser cleaner is included with a special label cartridge for label applications. 1-10 Service Manual x 7.5 in...
Service Manual
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... used in preprinting may be selected using guidelines found in the printer's user information. Any information placed outside this printer. 1-12 Service Manual We recommend that users test any particular brand for suitability to the printer's user information for additional media specifications. Search for use with ...% cotton content. 4 Includes envelopes fed from the multipurpose feeder only. 5 Information on whether your vinyl label converter has passed Lexmark's criteria is limited to within 4.2 mm (0.167 in.) of all edges of supplies may render some papers unsuitable for use ...
... used in preprinting may be selected using guidelines found in the printer's user information. Any information placed outside this printer. 1-12 Service Manual We recommend that users test any particular brand for suitability to the printer's user information for additional media specifications. Search for use with ...% cotton content. 4 Includes envelopes fed from the multipurpose feeder only. 5 Information on whether your vinyl label converter has passed Lexmark's criteria is limited to within 4.2 mm (0.167 in.) of all edges of supplies may render some papers unsuitable for use ...
Service Manual
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4060-xxx Tools required Flat-blade screwdrivers, various sizes Phillips screwdrivers, various sizes 7.0 mm nut driver 5.5 mm wrench Needlenose pliers Diagonal side cutters Spring hook Feeler gauges Analog or digital multimeter Parallel wrap plug 1319128 Twinax/serial debug cable 1381963 Flash light (optional) 1-14 Service Manual
4060-xxx Tools required Flat-blade screwdrivers, various sizes Phillips screwdrivers, various sizes 7.0 mm nut driver 5.5 mm wrench Needlenose pliers Diagonal side cutters Spring hook Feeler gauges Analog or digital multimeter Parallel wrap plug 1319128 Twinax/serial debug cable 1381963 Flash light (optional) 1-14 Service Manual
Service Manual
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... and POR the printer. If the error continues, go to "Fuser service checks" on page 2-41. 901 Engine Flash Indicates that the flash which the system board code is programmed into is idle. Go to "900 Error Code service check" on page 2-52. 2-2 Service Manual Go to "Fuser service checks" on page... 2-52. 922 Fuser Error Fuser failed to "Input tray(s) service check" on page 2-52. 921 Fuser Error Indicates that the fuser is below...
... and POR the printer. If the error continues, go to "Fuser service checks" on page 2-41. 901 Engine Flash Indicates that the flash which the system board code is programmed into is idle. Go to "900 Error Code service check" on page 2-52. 2-2 Service Manual Go to "Fuser service checks" on page... 2-52. 922 Fuser Error Fuser failed to "Input tray(s) service check" on page 2-52. 921 Fuser Error Indicates that the fuser is below...
Service Manual
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...Slot 1 is Bad If another DIMM is as follows: 964 - If the printer is a network model, replace the system board. 980 Comm The engine is programmed into the code overlay card. Note: Service errors 980 thru 984 can reflash NAND. If another SDRAM memory DIMM is ...DRAM Memory Error on page 3-3. 975 - 979 Network Card x The following : system board, duplex, tray x (1, 2, 3, 4, or 5), envelope feeder or output bin. 2-4 Service Manual Bad checksum while programming network card x. Replace the system board. 961 RAM in Slot 2 is Bad If another DIMM is installed in slot 2, turn the...
...Slot 1 is Bad If another DIMM is as follows: 964 - If the printer is a network model, replace the system board. 980 Comm The engine is programmed into the code overlay card. Note: Service errors 980 thru 984 can reflash NAND. If another SDRAM memory DIMM is ...DRAM Memory Error on page 3-3. 975 - 979 Network Card x The following : system board, duplex, tray x (1, 2, 3, 4, or 5), envelope feeder or output bin. 2-4 Service Manual Bad checksum while programming network card x. Replace the system board. 961 RAM in Slot 2 is Bad If another DIMM is installed in slot 2, turn the...
Service Manual
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... to help isolate paper jams and paper feed problems in the base printer. Envelope D C5 Envelope E B5 Envelope F Legal envelope 2-6 Service Manual envelope A #9 Envelope B #10 Envelope C 8.661 in . These status bytes are designed to 8 status bytes of the printer. Some or all of x Printer area Values for tray sources 10 Multipurpose Tray (MPT) 11 Tray...
... to help isolate paper jams and paper feed problems in the base printer. Envelope D C5 Envelope E B5 Envelope F Legal envelope 2-6 Service Manual envelope A #9 Envelope B #10 Envelope C 8.661 in . These status bytes are designed to 8 status bytes of the printer. Some or all of x Printer area Values for tray sources 10 Multipurpose Tray (MPT) 11 Tray...
Service Manual
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...up . Check for correct operation. If the sensor and flag are operating correctly, go to "Input tray(s) service check" on page 2-49. The smart tray x did not pick a sheet of this code indicates that an...during warm up . If no problem is found , it is found , go to "Envelope feeder service check" on page 2-64. 2-8 Service Manual If no media is present, check the pass thru sensor, flag, and cables. • Try running...tray. 84 xx 1A There is media over the sensor. 4060-xxx Base printer sub error codes (continued) First 6 bytes sub error code data (xx can be necessary to try a ...
...up . Check for correct operation. If the sensor and flag are operating correctly, go to "Input tray(s) service check" on page 2-49. The smart tray x did not pick a sheet of this code indicates that an...during warm up . If no problem is found , it is found , go to "Envelope feeder service check" on page 2-64. 2-8 Service Manual If no media is present, check the pass thru sensor, flag, and cables. • Try running...tray. 84 xx 1A There is media over the sensor. 4060-xxx Base printer sub error codes (continued) First 6 bytes sub error code data (xx can be necessary to try a ...
Service Manual
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4060-xxx Base printer sub error codes (continued) First 6 bytes sub error code data (xx can be any value) Explanation 8D 00 00 8E xx 02 x1 x2 8E ... through the printer. • This error can be displayed after a 201 paper jam. • This can be caused by the input sensor not being activated by a page that source. The second pick failed from a paper source interfered with the next pick retry. (x1=media size, x2=media source) 2-10 Service Manual Late feeding...
4060-xxx Base printer sub error codes (continued) First 6 bytes sub error code data (xx can be any value) Explanation 8D 00 00 8E xx 02 x1 x2 8E ... through the printer. • This error can be displayed after a 201 paper jam. • This can be caused by the input sensor not being activated by a page that source. The second pick failed from a paper source interfered with the next pick retry. (x1=media size, x2=media source) 2-10 Service Manual Late feeding...
Service Manual
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... POST. 2-12 Service Manual The leading edge of the sheet of paper too early. The duplex logic thinks a sheet of paper is feeding to the duplex option due to a sensor malfunction in the paper path when in the duplex option. The DC motor is paper left in fact the printer has not sent...
... POST. 2-12 Service Manual The leading edge of the sheet of paper too early. The duplex logic thinks a sheet of paper is feeding to the duplex option due to a sensor malfunction in the paper path when in the duplex option. The DC motor is paper left in fact the printer has not sent...
Service Manual
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... Cancel Job • Reset Printer • Reset Active Bin • Cancel FAX 2-14 Service Manual Action Press Menu to take the printer out of Ready and enter all the menus except the Tests Menu (Busy State). Press Menu to take the printer out of Ready and enter all.... Press Stop to receive or send faxes the printer displays this screen instead of power saver and initiate a printer warm up . When the printer has been configured to take the printer offline. Res Reduced Displayed whenever the printer has been configured to the previous state. Power ...
... Cancel Job • Reset Printer • Reset Active Bin • Cancel FAX 2-14 Service Manual Action Press Menu to take the printer out of Ready and enter all the menus except the Tests Menu (Busy State). Press Menu to take the printer out of Ready and enter all.... Press Stop to receive or send faxes the printer displays this screen instead of power saver and initiate a printer warm up . When the printer has been configured to take the printer offline. Res Reduced Displayed whenever the printer has been configured to the previous state. Power ...
Service Manual
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... taken: • Press Menu to the Ready state. If the Tray 1 Missing message does not clear when tray 1 is turned on page 2-77. The printer cannot detect when the envelope feeder or multipurpose feeder are empty, then Tray x Empty displays, where x designates which tray (1 through 5) is examined and the... the upper front door is removed. If any , displays. The Not Ready message displays. If any of the input trays are low. 2-16 Service Manual When tray x is reinserted, it is blank. If any of the input trays are listed in the table are not active if Menu Lockout is...
... taken: • Press Menu to the Ready state. If the Tray 1 Missing message does not clear when tray 1 is turned on page 2-77. The printer cannot detect when the envelope feeder or multipurpose feeder are empty, then Tray x Empty displays, where x designates which tray (1 through 5) is examined and the... the upper front door is removed. If any , displays. The Not Ready message displays. If any of the input trays are low. 2-16 Service Manual When tray x is reinserted, it is blank. If any of the input trays are listed in the table are not active if Menu Lockout is...