Watkiss PowerSquare R2L User Manual
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... 37 Unload the Book Stacker 38 Move the Book Stacker 39 Operate the PowerSquare offline 40 5. Book Stacker 79 Manually park the Shuttle 80 6. PowerSquare 78 Change the Fuses - Maintenance 83 Service Interval 83 Operator Maintenance 83 Clean the PowerSquare 84 Clean the Former Roller 85 Clean the Polyurethane Strips in the... Jam 75 Calibrate the Touch Screen 78 Change the Fuses - Declaration of Conformity 105 Appendix 107 Image Creep 107 ii Watkiss PowerSquare™224 User Manual Specifications 101 8.
... 37 Unload the Book Stacker 38 Move the Book Stacker 39 Operate the PowerSquare offline 40 5. Book Stacker 79 Manually park the Shuttle 80 6. PowerSquare 78 Change the Fuses - Maintenance 83 Service Interval 83 Operator Maintenance 83 Clean the PowerSquare 84 Clean the Former Roller 85 Clean the Polyurethane Strips in the... Jam 75 Calibrate the Touch Screen 78 Change the Fuses - Declaration of Conformity 105 Appendix 107 Image Creep 107 ii Watkiss PowerSquare™224 User Manual Specifications 101 8.
Watkiss PowerSquare R2L User Manual
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...The main parts are shown below. Operator Side of printed pages into stitched books. Introduction to the problem solving section in this manual (see "Error Conditions, Problems and Solutions" on the rear of the correct voltage with a Book Stacker. The correct machine-voltage... have any questions or problems, refer to the Watkiss PowerSquare™224 - The PowerSquare can be installed by a Watkiss approved service engineer. Description of the PowerSquare Stacker Stitch Wire Cabinet FIGURE 2. Operator side of the PowerSquare Installation Your PowerSquare must be fitted....
...The main parts are shown below. Operator Side of printed pages into stitched books. Introduction to the problem solving section in this manual (see "Error Conditions, Problems and Solutions" on the rear of the correct voltage with a Book Stacker. The correct machine-voltage... have any questions or problems, refer to the Watkiss PowerSquare™224 - The PowerSquare can be installed by a Watkiss approved service engineer. Description of the PowerSquare Stacker Stitch Wire Cabinet FIGURE 2. Operator side of the PowerSquare Installation Your PowerSquare must be fitted....
Watkiss PowerSquare R2L User Manual
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... or 'inch' as the unit of the settings can be changed, depending on the current access level. - STITCH SENSOR There is used by the service engineer. TAMPER DELAY - This button is a sensor that the tamper touches the set . - To get best accuracy, use millimetres to measure the ... SHUTTLE to make changes to INSTALLED the Book Stacker. Only do this if the Book Stacker is ON. - Watkiss PowerSquare™224 User Manual 23 3 - Touch STITCH SENSOR to switch off . TAMPER TIME adjusts the time that checks for thin books. The CONFIGURE Window Buttons Operator...
... or 'inch' as the unit of the settings can be changed, depending on the current access level. - STITCH SENSOR There is used by the service engineer. TAMPER DELAY - This button is a sensor that the tamper touches the set . - To get best accuracy, use millimetres to measure the ... SHUTTLE to make changes to INSTALLED the Book Stacker. Only do this if the Book Stacker is ON. - Watkiss PowerSquare™224 User Manual 23 3 - Touch STITCH SENSOR to switch off . TAMPER TIME adjusts the time that checks for thin books. The CONFIGURE Window Buttons Operator...
Watkiss PowerSquare R2L User Manual
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... functions on this button are not changed during day-to select the language you need. Other functions on this button are used by the service engineer. Use RESET after operator maintenance to re-reference individual axes. The red line fills from the list. To protect the job settings,...has the cor- A red line appears. Hold RESET until the red line reaches the right-hand side. 24 Watkiss PowerSquare™224 User Manual These settings include • Change the Access Level • Change the display language • Advanced machine settings that have been used by the...
... functions on this button are not changed during day-to select the language you need. Other functions on this button are used by the service engineer. Use RESET after operator maintenance to re-reference individual axes. The red line fills from the list. To protect the job settings,...has the cor- A red line appears. Hold RESET until the red line reaches the right-hand side. 24 Watkiss PowerSquare™224 User Manual These settings include • Change the Access Level • Change the display language • Advanced machine settings that have been used by the...
Watkiss PowerSquare R2L User Manual
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... screen. The error message on the touch screen tells you to the stacker. If a problem continues, contact your PowerSquare. See "Message List" on your Watkiss service engineer. Procedure 1. If the printer tells you about the error. 2. Clear the PowerSquare error. Remove all sheets from the PowerSquare, then: Check the Touch START...
... screen. The error message on the touch screen tells you to the stacker. If a problem continues, contact your PowerSquare. See "Message List" on your Watkiss service engineer. Procedure 1. If the printer tells you about the error. 2. Clear the PowerSquare error. Remove all sheets from the PowerSquare, then: Check the Touch START...
Watkiss PowerSquare R2L User Manual
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...See "Calibrate the Touch Screen" on the touch screen? No Yes Are error messages displayed on page 78. 42 Watkiss PowerSquare™224 User Manual No Yes Replace the fuse at the mains input. No Yes No further action is 'Check Third Party Finishing Device' or 'check custom',.... Is the mains-power ON/OFF switch illuminated? If the problem continues, then call your service engineer. See "Power save mode? No Yes Call your service engineer. If the printer error message is needed. Error Conditions, Problems and Solutions - See "Change the Fuses PowerSquare" on page 78 ...
...See "Calibrate the Touch Screen" on the touch screen? No Yes Are error messages displayed on page 78. 42 Watkiss PowerSquare™224 User Manual No Yes Replace the fuse at the mains input. No Yes No further action is 'Check Third Party Finishing Device' or 'check custom',.... Is the mains-power ON/OFF switch illuminated? If the problem continues, then call your service engineer. See "Power save mode? No Yes Call your service engineer. If the printer error message is needed. Error Conditions, Problems and Solutions - See "Change the Fuses PowerSquare" on page 78 ...
Watkiss PowerSquare R2L User Manual
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... improve book quality. Have you entered the measured PAPER SIZE into the touch screen. Does the problem continue? Yes No Call your service engineer A 44 Watkiss PowerSquare™224 User Manual Are the different types of the books made from the same paper-weight and paper-type? Yes No Print a sample to...
... improve book quality. Have you entered the measured PAPER SIZE into the touch screen. Does the problem continue? Yes No Call your service engineer A 44 Watkiss PowerSquare™224 User Manual Are the different types of the books made from the same paper-weight and paper-type? Yes No Print a sample to...
Watkiss PowerSquare R2L User Manual
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On thin books, this may reduce the production speed. Book Quality Problems A Increase the TAMPER TIME to give the paper more time to settle. Error Conditions, Problems and Solutions - Touch CONFIGURE > SHUTTLE. Supervisor access level is not needed (see page 24). Yes No Further action is needed . Call your service engineer Watkiss PowerSquare™224 User Manual 45 Increase the TAMPER TIME in increments of 200. Does the problem continue? 5 -
On thin books, this may reduce the production speed. Book Quality Problems A Increase the TAMPER TIME to give the paper more time to settle. Error Conditions, Problems and Solutions - Touch CONFIGURE > SHUTTLE. Supervisor access level is not needed (see page 24). Yes No Further action is needed . Call your service engineer Watkiss PowerSquare™224 User Manual 45 Increase the TAMPER TIME in increments of 200. Does the problem continue? 5 -
Watkiss PowerSquare R2L User Manual
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...on the cover. Error Conditions, Problems and Solutions - Touch ADVANCED > RE-REF > RE-REF to re-reference the machine. Call your service engineer. Does the problem continue? Stitch-wire jam Stitch-wire cabinet Stitch-wire Accessory bag Middle wire-tube Large feed gear Stitch-wire jam... Small feed gear Watkiss PowerSquare™224 User Manual 47 Does the problem continue? Book Quality Problems A B C Further action is not stitched FIGURE 24. Pulling stitch-wire FIGURE 25. ...
...on the cover. Error Conditions, Problems and Solutions - Touch ADVANCED > RE-REF > RE-REF to re-reference the machine. Call your service engineer. Does the problem continue? Stitch-wire jam Stitch-wire cabinet Stitch-wire Accessory bag Middle wire-tube Large feed gear Stitch-wire jam... Small feed gear Watkiss PowerSquare™224 User Manual 47 Does the problem continue? Book Quality Problems A B C Further action is not stitched FIGURE 24. Pulling stitch-wire FIGURE 25. ...
Watkiss PowerSquare R2L User Manual
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... problem continue? Check the stitch head for stitch-wire jams. See Figure 25 on page 18. Lubricate the stitch head. Call your service engineer 48 Watkiss PowerSquare™224 User Manual Book Quality Problems Is the number of STITCHES set between 1 and 6? Open the PSQ main deck. Yes No Open the stitch...
... problem continue? Check the stitch head for stitch-wire jams. See Figure 25 on page 18. Lubricate the stitch head. Call your service engineer 48 Watkiss PowerSquare™224 User Manual Book Quality Problems Is the number of STITCHES set between 1 and 6? Open the PSQ main deck. Yes No Open the stitch...
Watkiss PowerSquare R2L User Manual
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...stitch formed correctly? Yes No Do not use paper that is outside the specification. Accurate measurement will improve book quality. Call your service engineer The stitches should be aligned centrally on page 101. Are the different types of the books made from the same paper-...and measure the printed paper. Does the problem continue? Have you accurately measured the paper-size after printing? Watkiss PowerSquare™224 User Manual 49 Are the stitches positioned correctly? Yes No Accurately measure the different papers. Yes No Print a sample to re-reference the machine...
...stitch formed correctly? Yes No Do not use paper that is outside the specification. Accurate measurement will improve book quality. Call your service engineer The stitches should be aligned centrally on page 101. Are the different types of the books made from the same paper-...and measure the printed paper. Does the problem continue? Have you accurately measured the paper-size after printing? Watkiss PowerSquare™224 User Manual 49 Are the stitches positioned correctly? Yes No Accurately measure the different papers. Yes No Print a sample to re-reference the machine...
Watkiss PowerSquare R2L User Manual
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... book size, or the book will not be trimmed. Error Conditions, Problems and Solutions - Book Quality Problems Trimming problem - Call your service engineer. 50 Watkiss PowerSquare™224 User Manual No Yes Set TRIM to re-reference the machine. Does the problem continue? Does the problem continue? Is AUTO turned off ? If...
... book size, or the book will not be trimmed. Error Conditions, Problems and Solutions - Book Quality Problems Trimming problem - Call your service engineer. 50 Watkiss PowerSquare™224 User Manual No Yes Set TRIM to re-reference the machine. Does the problem continue? Does the problem continue? Is AUTO turned off ? If...
Watkiss PowerSquare R2L User Manual
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Call your service engineer Trimming problem - Yes No Enter the correct size in the touch screen? the book is not trimmed to re-reference the machine. Yes No ... Solutions - Yes No Turn on ? Is the correct trim size entered in the touch screen. Re-reference the machine. Does the problem continue? Call your service engineer Watkiss PowerSquare™224 User Manual 51 Does the problem continue?
Call your service engineer Trimming problem - Yes No Enter the correct size in the touch screen? the book is not trimmed to re-reference the machine. Yes No ... Solutions - Yes No Turn on ? Is the correct trim size entered in the touch screen. Re-reference the machine. Does the problem continue? Call your service engineer Watkiss PowerSquare™224 User Manual 51 Does the problem continue?
Watkiss PowerSquare R2L User Manual
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The visibility of this mark will depend on the trimmed edge other than the blade witness mark? Blade witness mark in the centre of the book Are there marks on the paper quality and characteristics. poor trim quality The trim process uses a double-edge blade to cut thick books. Book Quality Problems Trimming problem - This can leave a small mark in the centre of the trimmed edge. Error Conditions, Problems and Solutions - No Yes Call your service engineer No further action is needed Blade damage mark 52 Watkiss PowerSquare™224 User Manual 5 -
The visibility of this mark will depend on the trimmed edge other than the blade witness mark? Blade witness mark in the centre of the book Are there marks on the paper quality and characteristics. poor trim quality The trim process uses a double-edge blade to cut thick books. Book Quality Problems Trimming problem - This can leave a small mark in the centre of the trimmed edge. Error Conditions, Problems and Solutions - No Yes Call your service engineer No further action is needed Blade damage mark 52 Watkiss PowerSquare™224 User Manual 5 -
Watkiss PowerSquare R2L User Manual
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... Is the printer the cause of the book? Watkiss PowerSquare™224 User Manual 53 Error Conditions, Problems and Solutions - Marks on the book No Yes Clean the trimmings removal fingers. Call your service engineer. Are there grease or oil spots on either the front or rear cover...roller. Grease marks near to the printer stacker. See "Clean the Polyurethane Strips in the Form Clamp" on the spine? No Yes Printer service is required. 5 - Marks beside the spine No Yes Clean the polyurethane form strips. Book Quality Problems Dirty marks on book Are there ...
... Is the printer the cause of the book? Watkiss PowerSquare™224 User Manual 53 Error Conditions, Problems and Solutions - Marks on the book No Yes Clean the trimmings removal fingers. Call your service engineer. Are there grease or oil spots on either the front or rear cover...roller. Grease marks near to the printer stacker. See "Clean the Polyurethane Strips in the Form Clamp" on the spine? No Yes Printer service is required. 5 - Marks beside the spine No Yes Clean the polyurethane form strips. Book Quality Problems Dirty marks on book Are there ...
Watkiss PowerSquare R2L User Manual
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.../20# bond paper. Print a sample to the spine, from the form clamp, that are worse than the normal witness mark? Call your service engineer. Is there damage to the spine at the stitch positions or is over-formed. Is the printer the cause of the book near to...required. See "Spine form problems" on the cover of the damage? Is the spine torn or creased? No Yes Printer service is caused by the cover material or the finish. Call your service engineer. Call your service engineer. 54 Watkiss PowerSquare™224 User Manual Are there damage marks on page 46.
.../20# bond paper. Print a sample to the spine, from the form clamp, that are worse than the normal witness mark? Call your service engineer. Is there damage to the spine at the stitch positions or is over-formed. Is the printer the cause of the book near to...required. See "Spine form problems" on the cover of the damage? Is the spine torn or creased? No Yes Printer service is caused by the cover material or the finish. Call your service engineer. Call your service engineer. 54 Watkiss PowerSquare™224 User Manual Are there damage marks on page 46.
Watkiss PowerSquare R2L User Manual
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... message from the screen BOOK DELIVERY TOO FAST Bridge axis moving . If the problem continues, then call your service engineer. BRIDGE INFEED COVER OPEN The bridge infeed cover is complete. This message clears when the adjustment is open...stacker too fast. See "Jam in the message list. Message List Message List Information and error messages are moving. Press the reset button on the cover is complete. page 65. Error Conditions, Problems and Solutions - If the message ...This message clears when the adjustment is closed. Watkiss PowerSquare™224 User Manual 55
... message from the screen BOOK DELIVERY TOO FAST Bridge axis moving . If the problem continues, then call your service engineer. BRIDGE INFEED COVER OPEN The bridge infeed cover is complete. This message clears when the adjustment is open...stacker too fast. See "Jam in the message list. Message List Message List Information and error messages are moving. Press the reset button on the cover is complete. page 65. Error Conditions, Problems and Solutions - If the message ...This message clears when the adjustment is closed. Watkiss PowerSquare™224 User Manual 55
Watkiss PowerSquare R2L User Manual
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... the trim bin. Use the mains ON/OFF switch. If the problem continues, then call your service engineer. If the problem continues, then call your service engineer. This message clears when the adjustment is printed. If the problem continues, then call your... service engineer. See "Empty the Trim Bin" on page 65. 5 - The centre axis in the connecting bridge. •... ON. See "Jam in the Connecting Bridge" on page 34. 56 Watkiss PowerSquare™224 User Manual
... the trim bin. Use the mains ON/OFF switch. If the problem continues, then call your service engineer. If the problem continues, then call your service engineer. This message clears when the adjustment is printed. If the problem continues, then call your... service engineer. See "Empty the Trim Bin" on page 65. 5 - The centre axis in the connecting bridge. •... ON. See "Jam in the Connecting Bridge" on page 34. 56 Watkiss PowerSquare™224 User Manual
Watkiss PowerSquare R2L User Manual
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... clears when the adjustment is an error at the trimmer. No comms Use the mains ON/OFF switch. If the problem continues, then call your service engineer. Open the gathering area Gathering Area" and remove the paper jam. See "Jam in the Connecting Bridge" on page 70. See "Paper Jams" on... is an error at the outfeed. Turn the machine OFF, then turn the machine ON. FORMER There is a paper jam. Watkiss PowerSquare™224 User Manual 57 If the message does not clear, touch ADVANCED > RE-REF. See "Jam in the ing area. No Comms Use the mains ON/OFF switch...
... clears when the adjustment is an error at the trimmer. No comms Use the mains ON/OFF switch. If the problem continues, then call your service engineer. Open the gathering area Gathering Area" and remove the paper jam. See "Jam in the Connecting Bridge" on page 70. See "Paper Jams" on... is an error at the outfeed. Turn the machine OFF, then turn the machine ON. FORMER There is a paper jam. Watkiss PowerSquare™224 User Manual 57 If the message does not clear, touch ADVANCED > RE-REF. See "Jam in the ing area. No Comms Use the mains ON/OFF switch...
Watkiss PowerSquare Sheet Feeder User Manual
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...solution and gently wipe the screen. 3) Do not use cleaning solutions containing solvents. Dispose of Service Manual for battery replacement. The User Interface is divided into the screen. Operator Manual Initial issue: 05/11 Page 9 - 29 Latest revision: 03/13 See Section Adjustment/ ...Replacement of used batteries according to the configuration. To clean the screen: 1) Switch off the PSF. Dry with the same or equivalent type recommended by pressing on ...
...solution and gently wipe the screen. 3) Do not use cleaning solutions containing solvents. Dispose of Service Manual for battery replacement. The User Interface is divided into the screen. Operator Manual Initial issue: 05/11 Page 9 - 29 Latest revision: 03/13 See Section Adjustment/ ...Replacement of used batteries according to the configuration. To clean the screen: 1) Switch off the PSF. Dry with the same or equivalent type recommended by pressing on ...